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OPERATIONS & PARTS MANUAL

M

ortar

M

ixer

Manual Part #: 068238 | Revision: D

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Summary of Contents for AMM12H13

Page 1: ...OPERATIONS PARTS MANUAL Mortar Mixer Manual Part 068238 Revision D ...

Page 2: ...This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience ...

Page 3: ...teel Drum Honda GX240 8HP Class Engine AMM7H8 064920 Mixer Mortar 8ft3 Poly Drum Honda GX240 8HP Class Engine AMM8PH8 061740 Mixer Mortar 9 5ft3 Steel Drum Honda GX240 8HP Class Engine AMM9H8 064930 Mixer Mortar 9 5ft3 Steel Drum Spiral Mix Honda GX240 8HP Engine AMMS9H8 064935 Mixer Mortar 12ft3 Steel Drum Gear Belt Drive Honda GX390 13HP AMM12H13 ...

Page 4: ...20 1 2 Spark Arrestor Notice 21 1 3 General Safety 22 1 4 Engine Safety 25 1 5 Transportation Safety 26 2 0 Operations 2 1 Pre Operation 28 2 2 Operating 29 3 0 Service 3 1 Maintenance and Service Schedule 32 4 0 Parts 4 1 Drum Assembly AMM7 AMM12 34 4 2 Paddle Assembly AMM7 AMM12 36 4 3 Frame Assembly AMM7 AMM12 38 4 4 Drum Assembly AMM8P 40 4 5 Paddle Assembly AMM8P 42 4 6 Frame Assembly AMM8P 4...

Page 5: ...068238 Page 5 PAGE LEFT BLANK INTENTIONALLY ...

Page 6: ...ication to product alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage to gear boxes is not covered under the Allen warranty and is deemed customer abuse 8 Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence on the...

Page 7: ...free operation This manual is divided into the following sections Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the back of the riding trowel operator s seat Your engine and clutch are not manufactured by Allen Engineering Corporation Inc and therefore is not covered under Allen Engineering Corporation Inc wa...

Page 8: ..._______________________________ Address _________________________________________________________________ City ____________________________________ State ________ Zip _____________ Salesman _______________________________ Mobile Phone __________________ Additional Comments _____________________________________________________ ________________________________________________________________________...

Page 9: ...ption and part number from the PARTS section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorization from AEC All authorized returns must be shipped pre paid 5 When placing an order please contact the AEC dealer nearest you Ordering Parts ALL INFORMATION SPECIFICATIONS...

Page 10: ...lly defines each significant character or group of characters of the Model Number and Serial Number codes Model Number AMM 9 H8 Bucket Size 6 or 9 Cubic Feet Allen Mortar Mixer Serial Number The serial number found on the identification plate is a seventeen digit format The model number identi fies your machine and will ensure that you receive the correct replacement parts Serial Number Example 3A...

Page 11: ...ification plate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model and serial numbers of the machine FILL IN FOR FUTURE REFERENCE Model Number ____________________________ Serial Number ____________________________ Date Purchased ___________________________ Purchased From ___________________________ Serial Number Plate ...

Page 12: ...ize 13 x 6 5 High Speed 13 x 6 5 High Speed 13 x 6 5 High Speed 13 x 6 5 High Speed 13 x 6 5 High Speed Overall Width in cm 45 114 51 129 51 129 51 129 51 129 Tow Pole in Length in cm 76 147 76 147 76 147 76 147 87 220 Overall Height in cm 55 140 58 147 60 152 60 152 58 147 Operating Weight lbs Kg 683 lbs 309 772 lbs 350 816 lbs 370 816 lbs 370 980 lbs 444 Drum Wrap 1 8 Wrap 1 8 Wrap 3 16 Wrap 3 1...

Page 13: ...rom PTO shaft side Compression Ratio 8 5 1 Lamp Charge coil options 25W 50W 1A 3A 10A 18A Carburetor Butterfly Float Type Ignition System Digital CDI with variable ignition timing Starting System Recoil electric Lubrication System Splash Governor System Centrifugal Mass Type Air cleaner Dual element Oil Capacity 1 16 US qt 1 1 L Fuel Tank Capacity 5 6 U S qts 5 3 liters Fuel Unleaded 86 octane or ...

Page 14: ...ounterclockwise from PTO shaft side Compression Ratio 8 2 1 Lamp Charge coil options 25W 50W 1A 3A 10A 18A Carburetor Butterfly Float Type Ignition System Digital CDI with variable timing Starting System Recoil electric Lubrication System Splash Governor System Centrifugal Mass Type Air cleaner Dual element Oil Capacity 1 16 US qt 1 1 L Fuel Tank Capacity 6 4 U S qts 6 1 liters Fuel Unleaded 86 oc...

Page 15: ...asher and locknut Tight the bolts at 57 ft lbs 4 Remove the lug nuts from the axle and mount the speed wheel after wheel is mounted proceed to place the lug nuts make sure the conical tapered end is facing the inside of the wheel Torque to 105 ft lbs 5 Proceed with the second wheel using the steps of point 3 6 Hook one end of the spring to the idler arm Hook the other end of the spring to the spri...

Page 16: ...068238 Page 16 Notes ...

Page 17: ...SECTION 1 SAFETY 068238 Page 17 SECTION 1 SAFETY ...

Page 18: ...SECTION 1 SAFETY 068238 Page 18 State Regulations Proposition 65 Warning ...

Page 19: ...SECTION 1 SAFETY 068238 Page 19 Federal Regulations Respiratory Hazards ...

Page 20: ...ight that contains useful or important information EMERGENCY is used for the identification of safety equipment first aid or emergency egress locations NOTICE used to convey safety information on labels and signs CAUTION is indicative of a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates potentially hazardous situations that could result...

Page 21: ...on engines A spark arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust It is often required when operating equipment on forested land to prevent the risk of fires Consult the engine distributor or local authorities and make sure that you comply with regulations regarding spark arrestors 1 2 Spark Arrestor Notice ...

Page 22: ...f any debris tools etc that would constitute a hazard while the equipment is in operation No one other than the operator is to be in the working area when the equipment is in operation DO NOT use the equipment for any purpose other than its intended purposes or applications This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replac...

Page 23: ...ide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine NEVER operate the equipment in an ...

Page 24: ... feet or hands inside the bucket while starting or operating this equipment ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unau thorized personnel A safety manual for operating and maintenan...

Page 25: ...ylinder Allow these parts to cool before servic ing equipment NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable ALWAYS ...

Page 26: ... the engine crankcase Use two 2 people to lift and position hitch Pintle and Ball on and off the tow vehicle Securely attach hitch to towing vehicle Pintle or ball type coupler Safety chain attachment Chains must cross under the draw bar and be positioned to prevent the draw bar from dropping to the grounding the event of a hitch failure Connect lighting plug electric brake plug where applicable M...

Page 27: ...SECTION 2 OPERATIONS 068238 Page 27 SECTION 2 OPERATIONS ...

Page 28: ...hat they are properly in place OIL LEVEL Check the oil level in the engine For more information see Lubrication under the engine Owner s Manual the Service section of this manual All mixers come without oil running an engine without lubrication may damage the engine AIR CLEANER Check to ensure elements are in good condition and properly installed Review every decal with the OPERATOR FUEL SUPPLY En...

Page 29: ...e to the fast position 2 Close the engine shroud 3 Move the engagement lever into the MIX position and load the mixer 4 After loading a batch of mortar it is recommended to add water for the next batch 5 After discharging the final batch of mortar add water to the drum while the mixer is running Dis charge the water after the inside of the mixer is clean STOPPING ENGINE 1 Move the engagement lever...

Page 30: ... 1 Stop the engine or electric motor 2 Close and hook the engine should 3 Rotate the drum into the tow position and secured it with the locking pin 4 Secure the mixer hitch and safety chains to the vehicle BEFORE TOWING Make sure the axle and tow bar hardware is tightened Check the condition of the pin on the tow bar and make sure it is secured Remove any loose debris from the mixer Use safety cha...

Page 31: ...SECTION 3 SERVICE 068238 Page 31 SECTION 3 SERVICE ...

Page 32: ...g pin before moving mixer LUBRICATION Grease all fittings daily All mixers have 6 grease fittings 4 pillow blocks and 2 drum trunnions Two of the fittings are located at each end of the mixer drum on the top of pillow blocks and trunnions The two remaining grease fittings are located under the engine shroud on the top of the intermediate shaft pillow blocks Item Maintenance Each Every Every Every ...

Page 33: ...SECTION 4 PARTS 068238 Page 33 SECTION 4 PARTS ...

Page 34: ...SECTION 4 PARTS 068238 Page 34 4 1 Drum Assembly AMM7 AMM12 Illustration 21 SPIRAL BLADE OPTION ...

Page 35: ... 1 7 064126 Handle for Dumping includes Grip 1 1 1 1 8 064019 Bolt Hex Head 3 8 x 1 1 2 2 2 2 2 9 064020 Nut Lock Hex 3 8 10 10 10 10 10 064049 Nut Lock Hex 1 2 1 1 1 1 11 064156 Bolt Hex 1 2 x 1 3 4 1 1 1 1 12 064016 Fitting Grease 45 2 2 2 2 13 064134 Drum Trunnion Bearing Kit with Grease Fitting 2 2 2 2 14 064136 Ring Retaining Drum Trunnion Internal Omega 3 2 2 2 2 15 064133 Bolt Carriage for ...

Page 36: ...SECTION 4 PARTS 068238 Page 36 4 2 Paddle Assembly AMM7 AMM12 Illustration ...

Page 37: ... 2 2 2 7 065708 Screw Hex 1 2 x 3 1 2 6 6 6 8 064049 Nut Lock Hex 1 2 6 6 6 9 064125 Bushing Main Shaft 1 1 1 10 065709 Washer Flat Main Shaft 3 16 2 2 2 11 065710 Washer Lock 3 8 2 2 2 12 065711 Screw Hex Head Main Shaft 3 8 x 1 NF 2 2 2 13 065712 Screw Hex Head 3 8 x 2 4 4 4 14 064017 Washer Flat 3 8 36 40 40 15 064146 Blade Rubber Center Paddle 4 4 4 16 064145 Blade Steel Center Paddle 3 8 4 4 ...

Page 38: ...SECTION 4 PARTS 068238 Page 38 4 3 Frame Assembly AMM7 AMM12 Illustration ...

Page 39: ... Hex 1 2 Welded to Frame 2 2 2 1 15 064156 Screw Cap Hex Head 1 2 x 1 3 4 7 7 7 1 16 064084 Cap Dust for Drum Bearings Upgrade 1 1 1 1 17 064060 Block Drum Pillow 2 2 2 2 18 064061 Fitting Grease Bearing 45 2 2 2 2 19 064024 Screw Cap Hex Head 1 2 x 2 1 2 4 4 4 4 20 064025 Washer Flat 1 2 17 17 17 17 21 064049 Nut Lock Hex 1 2 9 9 9 9 22 064067 Pin Lock Towing Dumping Spring 1 1 1 1 23 064032 Wash...

Page 40: ...SECTION 4 PARTS 068238 Page 40 4 4 Drum Assembly AMM8P Illustration ...

Page 41: ...T492 Channel Drum Front Outside 1 13 064126 Handle Tilt for Dumping Includes Grip 1 14 064135 Screw Hex 3 8 x 1 1 2 6 15 T595 Screw Hex 1 2 x 1 1 2 4 16 T494 Grill Fixed 1 17 T552 Bolt Allen Head 1 4 x 1 1 2 14 18 T554 Grill Hinged 1 19 T555 Shim s Drum Optional 2 20 064061 Fitting Grease Bearing 45 2 21 T557 Channel Drum Rear Outside 1 22 T559 Shaft Paddle 1 23 T561 Channel Drum Rear Inside 1 24 ...

Page 42: ...SECTION 4 PARTS 068238 Page 42 4 5 Paddle Assembly AMM8P Illustration ...

Page 43: ...Top 8 9 T586 Blade Side 2 10 T587 Wiper Side 2 11 T588 Blade Side 2 12 064070 Washer Flat 3 8 44 13 064072 Nut Lock Hex 3 8 x 1 1 2 18 14 064094 Screw Hex Head 3 8 x 2 4 15 064135 Screw Hex Head 3 8 x 1 1 2 16 609910 Kit Rubber Blade Complete 1 STEEL BLADE KIT 16 T575 Blade Top Small 4 17 T576 Blade Side 2 18 064070 Washer Flat 3 8 24 19 064072 Nut Lock Hex 3 8 x 1 1 2 12 20 064135 Screw Hex Head ...

Page 44: ...SECTION 4 PARTS 068238 Page 44 4 6 Frame Assembly AMM8P Illustration ...

Page 45: ...ntrol handle AMM12 includes Drive Top 1 12 064065 Lock Pin Towing Dumping 1 13 065718 Lock Pin Control Handle 5 16 x 1 1 2 1 14 15 064156 Fastener Bolt Hex Head 1 2 x 1 3 4 7 16 17 18 19 20 064025 Washer Flat 1 2 17 21 064049 Fastener Lock Nut 1 2 9 22 064046 Compression Spring 1 x 3 1 23 064032 Plain Washer 3 4 1 24 25 26 27 28 065721 Axle Standard 46 1 065722 Assembly Axle with Wheel Hubs 1 29 0...

Page 46: ...Bearing 2 7 064094 Screw Hex Head 3 8 x 2 2 8 064070 Washer Flat 3 8 4 9 064072 Nut Lock Hex 3 8 2 10 064078 Key 3 8 x 2 96 Tooth 1 11 064096 Key 1 4 For 8HP Honda Engine 1 12 T1002 Pinion Shaft 7 1 4 x 1 For Electric Mixer Transmission with 1 1 2 8th Pinion 1 13 064105 Pulley 3 3 4 x 1 Two 2 Grooves 1 064107 Pulley 2 1 2 x 5 8 Two 2 Grooves 1 T1000 Pulley 2 1 2 x 7 8 Two 2 Grooves 1 14 064168 Scr...

Page 47: ... 4 7 064038 Bolt HexHd 3 8 x 2 8 8 064017 Plain Washer 3 8 16 9 064020 Lock Nut 3 8 8 10 064078 Bull Gear Key 3 8 x 2 1 11 064096 Engine Key for 8HP 13HP Honda 1 4 1 12 065729 Double Transmission Main shaft 1 13 065389 2 Grooves Pulley 4 1 4 includes Set Screw and Nut 1 14 064109 Electric Engine Transmission Belt AX52 2 15 065390 2 Grooves Pulley 6 1 16 064103 2 Grooves Transmission Pulley 8 2 17 ...

Page 48: ...ll Models Item Part Description Qty 1 064039 Shroud Rubber Screw 2 2 064110 Square Shroud Assembly 1 3 064160 Shroud Assembly Push stop 1 064161 Kill Switch 1 4 064041 Shroud Hook Assembly 2 5 064017 Plain Washer 3 8 8 6 064020 Lock Nut 3 8 4 7 064019 Bolt Hex Head 3 8 x 1 1 2 4 ...

Page 49: ...SECTION 4 PARTS 068238 Page 49 4 10 Decal Kit 065780 Warning Rotating Parts Part 065791 Warning Rotating Parts Part 065787 Towing Warning Part 065782 General Warning Part 065785 ...

Page 50: ...N 4 PARTS 068238 Page 50 4 10 Decal Kit 065780 continued Allen Globe Part 056340 Gasoline Only Part 065789 Corporate Info Part 065671 Hot Surface Part 066073 E Stop Button Part 065786 Towing Speed Part 065781 ...

Page 51: ...806 Left 1 065808 Right 1 AMM8PH8 065805 065807 Left 1 065809 Right 1 AMM9H8 061741 065793 Left 1 065795 Right 1 AMMS9H8 065810 065812 Left 1 065814 Right 1 AMM12H13 065815 065817 Left 1 065819 Right 1 Below is an EXAMPLE of the mortar mixer model number decals Please us this as an EXAMPLE only and refer to the table below for appropriate part numbers for your mixer ...

Page 52: ...SECTION 4 PARTS 068238 Page 52 4 10 Decals Allen Globe Large Part 056339 ...

Page 53: ...SECTION 4 PARTS 068238 Page 53 Notes ...

Page 54: ...Revision Detail MANUAL REVISION DETAIL REVISION REVISION DATE REVISION REFERENCE REVISION BY 10 14 Initial Release AW A 05 15 AW B 08 16 AW C 06 18 MN 18 005 MW D 10 18 MN 18 163 MW 068238 Page 54 ...

Page 55: ...inaccuracies that may appear in this manual Allen Products are covered under one or more of the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897 466 909 474 203 U S Utility Patents 5 108 220 5 238 323 5 328 295 5 352 063 5 405 216 5 476 342 5 480 257 5 480 258 5 533 831 5 562 361 5 567 075 5 613 801 5 658 08...

Page 56: ...CONNECT WITH US ON P O BOX 819 PARAGOULD AR 72451 USA 800 643 0095 USA ONLY 870 236 7751 FAX 800 643 0097 USA ONLY 870 236 3934 WWW ALLENENG COM ...

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