Airworks Twister T40 Installation & Operation Manual Download

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- A division of Airworks Compressors and Mobile Equipment Corp -

TWISTER

T40/T60

WELDER/GENERATOR

INSTALLATION

OPERATION MANUAL

REVISED 09/18

Unit Serial Number __________________________

Engine SN _________________________

Compressor SN ____________________

Control Box SN _____________________

Summary of Contents for Twister T40

Page 1: ...Equipment Corp TWISTER T40 T60 WELDER GENERATOR INSTALLATION OPERATION MANUAL REVISED 09 18 Unit Serial Number __________________________ Engine SN_________________________ Compressor SN ____________...

Page 2: ...ill Instructions Cold Weather Kit 6 Troubleshooting 8 Caring For Your Twister 11 Warranty Policy 12 Drawings 14 Wiring 14 Control Box 15 Control Box Mounting Template 16 Bulkhead 17 Body 18 Base Pan 1...

Page 3: ...oling system to Twister use Airworks Cold Weather Package P N ATO112 NOTE Any alteration to Twister cooling system will result in a void warranty 7 Operating unit with low coolant level will cause dam...

Page 4: ...while running or hot l Avoid sparks and flame when refuelling m Fuel in a well ventilated area only n If using electric generator or welder options ensure all components in good condition use in dry...

Page 5: ...ubricated pitch line provides sealing As the lobes on the rotors mesh they reduce the volume of air compressing it to the desired pressure Oil separation occurs in two stages 1 Mechanical where the ai...

Page 6: ...rder the indicated part numbers from an authorized dealer 250 Hours Change engine oil and oil filter Change compressor oil oil filter and air filter Inspect unit coupler assembly check for leaks loose...

Page 7: ...turn the key to the right crank position When engine has started release key When engine has reached operating temperature engage the compressor switch this will allow the compressor to start When pr...

Page 8: ...ve radiator core when cold and chassis at proper level If level is not above the core of the radiator add coolant using the same coolant as suggested by the chassis manufacturer Do not fill upper radi...

Page 9: ...engine RPM The cut out and cut in pressure of the compressor can be adjusted on the pressure switch clockwise to increase pressure Consult your Airworks dealer if you have any questions before attempt...

Page 10: ...ec adjust as required f Blockage downstream of compressor g No air produced minimum pressure valve sticking or misadjusted Symptom Frequent over temperature shut downs Check and correct the following...

Page 11: ...Pressure regulator switch not operating properly adjust or replace as required d Restricted flow kinked or collapsed air line ice blockage Symptom Excessive oil in the air produced Check and correct t...

Page 12: ...pressure Check and correct the following a Bleed fuel filter b Check fuel supply c Check coolant level Symptom Compressor builds air while engine cranking and or continues to build pressure after rea...

Page 13: ...d or wear Check replace belts as required Every 500 hours As above plus Service engine oil and filters Check radiator hoses and clamps Check air intake lines Replace coupler on engine and compressor R...

Page 14: ...ranty period will be deemed to commence 30 days from date of shipment from Airworks 4 a T40 T60 Air end has a limited life time warranty providing original service schedule and parts are utilized b Th...

Page 15: ...ordance with this manual Warranty Registration Validations A warranty registration is supplied to the buyer with the product that must be returned to Airworks at time of installation Disclaimer and Wa...

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Page 23: ...t i n g 1 1 S t a r t e r 1 2 O i l F i l t e r C a r t r i d g e 1 3 O i l P r e s s u r eS w i t c h 1 4 A l t e r n a t o r 4 0A mp 1 4 A A l t e r n a t o r 8 0A mp 1 5 O i l F i l l e r C a p 1 6...

Page 24: ...r e s s u r e V a l v e I n l e t V a l v eA s s e mb l y O i l F l o wA d j u s t i n g S c r e w D r i v eC o u p l e r C o mp r e s s o r S c a v e n g eT u b e C o n t r o l A i r T u b e I n l e...

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Page 26: ...0 A division of Airworks Compressors and Mobile Equipment Corp WELDER GENERATOR OPERATION MANUAL AWG DW4K REVISED 05 18 Serial Number______________________________...

Page 27: ...llowing these instructions you will enjoy safe and trouble free operation of your welder generator Principles of Operation The welder generator may be used as an AC welder or an AC power generator Alt...

Page 28: ...nformation is displayed on the serial number tag which is adhered to the generator Contact our service department using the following information Airworks Compressors Corp 14503 115 Avenue Edmonton Al...

Page 29: ...rs and windows are open Operate the engine OUTSIDE far away from doors windows and vents Refill and drain fuel tank only in a well ventilated area Perform maintenance in a well ventilated area WARNING...

Page 30: ...start engines do not touch battery cables or posts to a gasoline supply can Before operating know the location of the nearest fire extinguisher first aid kit and emergency telephone Keep a fire exting...

Page 31: ...are vented from enclosed spaces Do not weld in locations near degreasing cleaning or spraying operations Do not work on coated metals such as galvanized or plated steel unless the coating is removed f...

Page 32: ...to adjacent areas Welding on a ceiling floor bulkhead or partition can cause a fire on the opposite side NEVER use a welder to thaw frozen pipes DO NOT weld on closed containers such as tanks or drums...

Page 33: ...diately Ensure battery area is well vented hazardous fumes can accumulate When not in use store equipment in a clean dry location out of the reach of children Before storing drain fuel ALWAYS keep the...

Page 34: ...on moving parts Provide at least 2 feet 61cm of space on all sides of welder generator for ventilation and servicing Ensure that the ventilator openings are not obstructed Place the welder generator...

Page 35: ...ng the rheostat If the electrode sticks twist back and forth and pull upward until it breaks loose from the work If the electrode will not break free quickly remove the holder from the end of the elec...

Page 36: ...IG Non ferrous base metal Ferrous base metal Gas tungsten arc welding TIG Atomic hydrogen welding Carbon arc welding Plasma arc welding Carbon arc air gouging Light Heavy Plasma arc cutting Light Medi...

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