Agromehanika AGP 1000 PRO Instructions For Use Manual Download

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Rev.02/2019

TRACTOR MOUNTED MIST BLOWERS

AGP 1000 PRO

AGP 1500 PRO

AGP 2000 PRO

INSTRUCTIONS FOR USE

AGROMEHANIKA reserves the right to design modifications or product changes, without any liabilities to inform

the customer before and after each change.

Summary of Contents for AGP 1000 PRO

Page 1: ...D MIST BLOWERS AGP 1000 PRO AGP 1500 PRO AGP 2000 PRO INSTRUCTIONS FOR USE AGROMEHANIKA reserves the right to design modifications or product changes without any liabilities to inform the customer bef...

Page 2: ...for chemical protection of plants Reliability and performance of the device depends on your care for the device Before connecting the spraying device to a tractor carefully read the instructions for...

Page 3: ...ng protection equipment 15 2 14 Safe operation 15 2 15 Safe maintenance 16 2 16 Road transport 16 2 17 Procedures in accidents with chemicals 17 2 18 Regulations regarding machine use 17 3 DRIVE CARDA...

Page 4: ...zle holders 37 7 10 Blower maintenance 37 8 FUNCTION SCHEMA 38 8 1 Description of spraying and cleaning valves adjustment 40 8 1 1 Spraying 40 8 1 2 Complete cleaning 41 8 1 3 Partial cleaning 41 9 AD...

Page 5: ...5 1 Oil change 55 11 5 2 The APS 121 pump 55 11 5 3 Pump inspection intervals 56 12 CLEANING THE MACHINE 57 13 MAINTANCE AND STORAGE AFTER SEASON 59 13 1 Hoses 59 13 2 Surface protection 59 13 3 Reser...

Page 6: ...ZLE INSERTS 69 18 1 Tables 69 18 1 1 Table 1 Active driving time min ha 69 18 1 2 Table 2 Required aggregate flow rate l min 70 18 1 3 Table 3 Flow rates of LECHLER TR ceramic nozzle inserts l min 71...

Page 7: ...INSTRUCTIONS FOR USE AGP 1000 2000 PRO Rev 02 2019...

Page 8: ...od for inspections of such equipment Official Gazette of the Republic of Slovenia No 101 2013 The following harmonized European standards on safety were applied SIST EN ISO 4254 1 2013 Agricultural ma...

Page 9: ...e the spraying equipment for pumping or spraying this spraying equipment was designed and built for the application of water soluble chemicals on crops which are normally used for the chemical protect...

Page 10: ...anging component parts make sure that the machine includes all required safety signs Safety signs are available from authorized dealers Learn the operation of your machine and proper handling and cont...

Page 11: ...at you do not have direct contact with chemical products Handle chemical products as you would poisons Choose chemical products which are least dangerous to your health most effective and easy soluble...

Page 12: ...ingesting food and liquids Disable children and animals to access the machine until it is properly cleaned After use clean the machine properly and store it in a suitable place so that unauthorized p...

Page 13: ...ffic regulations do not enter the tank while preparing or cleaning never set working pressure above 15 bar maximum allowed working pressure do not start working until you are sure that there are no un...

Page 14: ...e tractor closed It is recommended that the operator has a hermetically closed cabin which allows the operator to create overpressure with aeration of fresh air that disables chemically polluted air t...

Page 15: ...rganic chemicals o Before using the mask check the tightness and sealing of it Check the mask for damages and make sure that the outer valve is clean and can be closed without any problems Write down...

Page 16: ...t is not allowed to sprinkle in foggy and rainy weather or when the wind speed exceeds 4 m s The direction of spraying must be adjusted to the wind direction If there are two tractors with spraying ap...

Page 17: ...maged parts Remove excess oil grease or any other debris Disconnect the battery before you start to adjust the electrical system or perform welding on the machine During maintenance of the machine or...

Page 18: ...ning symptoms sweating dizziness depression headache sickness immediately stop working take off wet clothes remain calm if you feel sick because of consumption of chemicals try to throw up lay on your...

Page 19: ...ardan shafts without protection Do not touch rotating cardan shafts The safety distance to a rotating cardan should not be less than 1 5 m Secure protection elements with chain from turning Make sure...

Page 20: ...dan shaft avoid angles larger than 15 When using safety cardan shafts fit an Allen screw with torque of 40 Nm Check the torque after two 2 minutes of operation WARNING Always mount the female end of t...

Page 21: ...of the machine Warning maximal allowed pressure in the spraying device 12 bar Warning keep away from rotating drive shafts Warning direction of cardan shaft rotation Warning read the instruction manu...

Page 22: ...number of revolutions of tractor s drive shaft PTO 2 Sprayer identification plate 7 Sign for the reservoir containing clean water for hand washing 3 Litre scale 8 Signal lights 4 General safety signs...

Page 23: ...r side of the mist blower directs the air to the left to the right and to the whole height of the habitat Due to the prolonged distance of drops through the habitat the airflow is directed diagonally...

Page 24: ...INSTRUCTIONS FOR USE AGP 1000 2000 PRO Rev 02 2019 23 5 2 Sprayer component parts Figure 5 2...

Page 25: ...scale 14 Main reservoir emptying valve 15 Hand washing tap 16 Nozzle consumption table 17 Safety and warning labels 18 Support wheel 19 Rim with tire 1 Chassis 2 Main reservoir 3 Reservoir lid main 4...

Page 26: ...total weight allowed max working pressure required power of drive production year and serial number and CE conformity marking 5 3 2 Pump identification plate It is located on the pump and contains all...

Page 27: ...ehicle type Approval mark VIN code Gross weight Maximum weight on the towing bar Maximum axle load Product type Product model Container capacity Empty machien weight Maximum operating pressure Require...

Page 28: ...by removing the coupling bolt and placing the tractor s top links to the position intended for the linkage categories used After inserting the two coupling bolts through the eye of the left and the r...

Page 29: ...e lower speed 540 rpm to avoid damages to the pump 6 3 Safety connection of the mist blower and the tractor Before driving on roads the chain must be fastened to a suitable place on the tractor to avo...

Page 30: ...y attached with four screws which should be slightly loosened to change the width the chassis must be lifted from the ground and then removed or pushed into the carrying tube with the wheel to achieve...

Page 31: ...leaning The reservoir has a sloping bottom to ensure complete emptying There is a lid with a strainer mounted at the top of the main reservoir Do not remove the strainer when the main reservoir is fil...

Page 32: ...agent may be drawn back into the filler hose Slika 7 2 7 3 Reservoir for rinsing The reservoir for rinsing is intended for washing of the reservoir and other elements after you have finished working o...

Page 33: ...ecticide before it reaches the regulator The size of the filter is 50 MESH 7 6 1 Cleaning filter insert Firstly unscrew the yellow lever 3 on the filter cover 2 by turning it counter clockwise and pul...

Page 34: ...y diverter valve of the pressure regulator or directional control valve by means of a hose connection between the valve and the mixing nozzle When the diverter valve for packaging and strainer cleanin...

Page 35: ...on 2 or 4 sections This model is primarily used in viticulture but it can also be used for other plantations and crops 7 9 1 General description of the blower Figure 7 7 The blower with an integrated...

Page 36: ...ultiplier gearbox 6 Inspection window for oil level check 7 Gear change and switch off lever on the multiplier gearbox 8 Nozzle holders 9 Air deflector tall 11 Slow moving vehicles reflective triangle...

Page 37: ...tiplier gearbox The multiplier gearbox is used for the transmission of torque from the pump to the fan via the flange It provides two speed transmission which can be disengaged to stop the rotation fa...

Page 38: ...ation opens closes the flow through the other nozzle in addition the diaphragm valve inside the nozzle holder closes the flow at low pressure values closes at 0 8 bar and opens at 1 5 bar to prevent t...

Page 39: ...INSTRUCTIONS FOR USE AGP 1000 2000 PRO Rev 02 2019 38 8 FUNCTION SCHEMA Figure 8 1...

Page 40: ...turn flow selector valve 18 Suction filter 19 Suction basket 20 Selector valve on the pump 21 Selector valve on the pump 22 Safety valve on the pump 23 Strainer cleaner 1 Main reservoir 2 Additional r...

Page 41: ...1 into the pressure regulator 14 Figure 8 1 Figure 8 2 Open the ball valve on the pump 21 Figure 8 1 to mix the spray by means of the mixing nozzle 8 Figure 8 1 and open the supply valve for nozzle se...

Page 42: ...e way valve 16 Figure 8 1 to the position for pumping from the main reservoir and then completely drain the main reservoir through the nozzles on the spraying tubes by opening the diverter valve 11 Fi...

Page 43: ...tor or to the selector valve 23 Figure 8 1 Move the other valves on the spraying device into the position for partial cleaning of the mist blower see previous chapter 9 2 Packaging and strainer cleane...

Page 44: ...ed on the filter Stretch the suction hose and submerge the suction basket in the water Please note that the suction height the height difference between the water surface and the pump significantly af...

Page 45: ...e these nozzles are made for different spraying requirements range related the angle of spraying is narrower to reach greater distances which also reduces the quality of spraying Another disadvantage...

Page 46: ...lve 4 Pressure filter 5 Pressure gauge 6 Pressure connection 7 Return line connection 9 Control panel It is distinguished by a sturdy robust construction from materials of the highest quality to ensur...

Page 47: ...the benchmark of quality when it comes to operating the complete range of spraying functions It is used with the system of complete electronic adjustment or operation of the mist blower s spraying fun...

Page 48: ...r consists of the regulator type the pressure filter and the number and type of diverter valves installed Example The PR8ECF 2EC marking indicates the pressure regulator PR8 with remote pressure adjus...

Page 49: ...ion 10 4 3 The PR8 electric motor operated control valve Figure 10 6 In addition to a control valve the EC version of pressure regulator is also equipped with an electric motor operated control valve...

Page 50: ...and PR9 pressure regulators feature a robust and sturdy high pressure filter The filter contains a stainless steel mesh filter insert with a standard density of 80 MESH yellow The filter density level...

Page 51: ...h optional manual opening closing through a ball valve 10 5 Adjusting the regulator for operation Always use clean water to perform adjustments Calculate the necessary driving speed according to spray...

Page 52: ...the desired operating pressure value according to the calculation The operating pressure can also be adjusted during driving 10 6 Pressure regulator maintenance After each spraying the regulator must...

Page 53: ...ore attaching the nozzle connections clean them thoroughly grease the O ring seals and assemble them Slightly rotate the adapter during assembly to avoid damaging the seal Before winter drain all wate...

Page 54: ...of the pump If you intend to use another oil consult the manufacturer of the pump or the machine Figure 11 1 The air pressure in the air chamber is determined by the operating pressure of the pump Th...

Page 55: ...eals Therefore a thorough washing of the pump after each single spraying is recommended To do this you will need to pump some clean water through the pump Let the pump operate at working pressure for...

Page 56: ...re membranes while draining the oil Assemble the pump in the reverse order Before it is re assembled it is recommended to wash the inside of the pump and all its vital components with gas oil Make sur...

Page 57: ...OPERATION INTERVAL CHECKS Every 8 h Every 50 h Every 300 h 1x per season Check the oil level X Check the pressure in the air chamber X Check the attachment of the pump on the base X Check the diaphra...

Page 58: ...er dams dykes or water fountains etc If there is still some insecticide inside the sprayer and if you had to stop working unexpectedly for some time it is recommended to clean the pump the regulator a...

Page 59: ...ound in the chapter 7 6 1 At the end of the cleaning process clean all nozzles Nozzles can be cleaned only by means of a soft brush compressed air or water You can damage the nozzle when cleaning it w...

Page 60: ...flow valve is opened 13 4 Pressure regulator Protect the pressure regulator against moisture and dust It is recommended to grease moving parts with WD 40 or oil There are further instructions about th...

Page 61: ...10 17 23 Nm 37 Nm 49 Nm 69 Nm 83 Nm M 12 19 40 Nm 65 Nm 86 Nm 120 Nm 145 Nm M 12x1 5 16 76 Nm 90 Nm 125 Nm 150 Nm M 14 22 64 Nm 105 Nm 135 Nm 190 Nm 230 Nm M 16 24 98 Nm 155 Nm 210 Nm 295 Nm 355 Nm M...

Page 62: ...either remove all water from the pump the regulator the hoses the filters and other elements of the sprayer either store the appliance in a warm room or use an agent against freezing antifreeze in acc...

Page 63: ...ezing by unscrewing it from the regulator and storing it in a warm room The manometer must be stored in an upright position or the glycerine filling can flow out WARNING Make sure that the antifreeze...

Page 64: ...ter or the working pressure cannot be reached the suction or pressure filter is clogged the pressure hose is broken the valve of the self cleaning filter is opened incorrectly chosen or too worn nozzl...

Page 65: ...weight kg 670 700 720 645 675 695 Full mist blower weight kg 1840 2390 2920 1815 2365 2895 Axle load empty kg 625 650 670 600 625 645 Axle load full kg 1510 1960 2400 1485 1935 2375 Attachment load em...

Page 66: ...pressure cleaning filter F and two 2 diverter valves EMV APS 121 Pump type 1070 14 2 blower type height 1070 number of nozzles 14 number of sections 2 All other technical data for individual componen...

Page 67: ...an be sorted out as scrap metal Consider the local legislation for waste materials 15 3 Materials and recycling RESERVOIR PEHD high density polyethylene FLEXIBLE HOSES RUBBER PVC FRAME STEEL VALVES mo...

Page 68: ...X X 3 X X X X X O X X 4 X X X X X O X X 5 X X X X X O X X 6 X X X X X O X X 7 X X X X X O X X 8 X X X X X O X X 9 X X X X X O X X 10 X X X X X O X X 11 X X X X X O X X 12 X X X X X O X X 13 X X X X X...

Page 69: ...water quantity While working pay attention to a constant working speed the height of the spraying equipment the working pressure and nozzle operation Clean the sprayer after you finish working 17 1 Co...

Page 70: ...1 1 Table 1 Active driving time min ha DRIVING SPEED km h INTER ROW DISTANCE m 2 2 2 2 4 2 6 2 8 3 3 2 3 4 3 6 3 8 4 4 5 5 3 100 91 83 77 71 67 62 59 56 53 50 44 40 3 5 86 78 72 66 61 57 54 50 48 45...

Page 71: ...2 7 55 2 7 55 2 7 55 2 7 55 2 7 55 2 7 60 2 5 60 2 5 60 2 5 60 2 5 60 2 5 60 2 5 60 2 5 65 2 3 65 2 3 65 2 3 65 2 3 65 2 3 65 2 3 65 2 3 70 2 1 70 2 1 70 2 1 70 2 1 70 2 1 70 2 1 70 2 1 75 2 75 2 75...

Page 72: ...40 1 44 1 48 1 52 019 48 071 TR 80 02 YELLOW 0 65 0 80 0 92 1 03 1 13 1 22 1 30 1 38 1 45 1 52 1 59 1 66 1 72 1 78 1 84 1 90 1 95 2 00 2 06 019 48 072 TR 80 03 BLUE 0 97 1 19 1 37 1 53 1 68 1 81 1 94...

Page 73: ...EEN for the operating pressure o 9 bar or OCHRE for the operating pressure of 20 bar 18 3 Recommendations Operating speed Spraying is usually performed at tractor speeds from 3 to 6 km h The speed mus...

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