Agri-Spread Chain AS100C Operating Manual Download

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©Copyright Agrispread May 2013

730 Chain Spreader

TRAILER SPREADER OPERATING MANUAL

AS55C, AS85C, AS100C & AS120C Chain Model

TRAILED FERTILISER AND LIME SPREADERS

Original Instructions

Summary of Contents for Chain AS100C

Page 1: ... Copyright Agrispread May 2013 730 Chain Spreader TRAILER SPREADER OPERATING MANUAL AS55C AS85C AS100C AS120C Chain Model TRAILED FERTILISER AND LIME SPREADERS Original Instructions ...

Page 2: ...07967808285 Email hallidaycw aol com Web www agrispread com Find us on Facebook Search for Agrispread Disclaimer While every effort has been made in the production of this manual to ensure that the information contained herein is full and correct Agrispread assumes no responsibility for errors or omissions Agrispread reserves the right to modify the machinery and the technical data contained withi...

Page 3: ...nner Speeds and Rear Deflectors 4 Setting the Application Rate 5 Gear Box Parts and Service 7 Chain Adjustment 12 Agri spread Density Metres 14 Headland Control Valve 14 Adjusting Height of Hitch 15 Operating Handbrake 16 Bout Width Testing Form 18 How to use Rate Charts 20 Recommended Spinner Speeds For Spreading 21 ...

Page 4: ......

Page 5: ...pread May 2013 730 Chain Spreader 1 Product Details Agrispread Model No Serial Number 2013 Spinner motor size Hydraulic valve No Wheel tyre spec Recommended Pressure Max Figure 1 Location of Machine Serial Plate Notes ...

Page 6: ...cause irreparable damage to the spreader Observe all current Health and Safety Regulations When carrying out maintenance tractor should be turned off All persons except the operator should be kept away a minimum of 75 m from spreading area Never enter machine when the spreader is running Loose fitting clothing should never be worn when while using the machine as these could become entangled in mov...

Page 7: ...er return hose to the return line breakaway coupling on your tractor 2 Connect the small diameter pressure hose to the pressure line breakaway coupling on your tractor 3 With the tractor at an idle engage your hydraulic spinners The right hand spinner should rotate anticlockwise The left hand spinner should rotate clockwise NOTE If the spinners do not rotate or rotate the wrong direction then the ...

Page 8: ...is warmed up to its normal operating temperature Always monitor the spinner speed by watching the tachometer when operating the spreader as an error of 50 R P M on spinner speed will result in a deterioration of the spread pattern If the spinner speed is too high there will be too much material behind the spreader If the spinner speed is too slow there will be too little material behind the spread...

Page 9: ...ou are spreading GEAR SETTINGS Med High Low gear denoted on the table refers to the gear box selector on the inside of the jockey wheel drive arm Gear is selection is indicated on the decal on the gear box Neutral is between each gear Always remember to replace the retaining pin after changing gear Use will dictate accurate settings To Start Spreading Single Spool Tractors Start by opening the tra...

Page 10: ...inner to off through neutral to reverse flow until wheel is lifted and then return to neutral Twin Spool Tractors Lift the gearbox clear of the main trailer wheel by operating the gearbox ram spool valve on the tractor only stop spinners if required Stop spinners by operating the spinner spool valve on the tractor when required Feed Plate Adjustments Spread Width Modifiers ...

Page 11: ...vy bar across back of box and pull off with pullers CAUTION Inner bearing must be removed or it will foul on key TO REMOVE 3 SPEED SHAFT Remove wheel and locking collar from outer side of box Remove nuts from inner side bearing and tap the shaft through from outer side This end ofplate DOWN for wider spread width align centre plate Centre V Insert This end of plate UP for more in centre ...

Page 12: ...change gear remove R Clip from gear selector Complete gear change by moving gear selector to gear required See Figure 3 below When selecting gear it is necessary to rotate the Jockey wheel manually in order to select required gear After selecting required gear reinsert R Clip as shown above ...

Page 13: ... Copyright Agrispread May 2013 730 Chain Spreader 9 Figure 3 Gearbox Settings ...

Page 14: ...ails Recommended Oil 80 W 90 1 part oil Recommended Grease Lithium Complex Grease 6 part Grease Gearbox should be checked for grease regularly Gearbox does not need to be emptied out just top up when necessary There are 8 grease nipples on the gear box these should be greased regularly ...

Page 15: ...tails Recommended Oil 80 W 90 1 part oil Recommended Grease Lithium Complex Grease 6 part Grease Gearbox should be checked for grease regularly Gearbox does not need to be emptied out just top up when necessary There are 8 grease nipples on the gear box these should be greased regularly ...

Page 16: ...length of 70 mm If the chain is too tight it will cause chain to jam when spreading material that will build up in the sprockets to loose will allow chain to jam under floor and not return this can damage gear box and rear shaft IMPORTANT Check chain after each load for first day while chain is bedding in ...

Page 17: ...ve you the speed of your spinners so that you should always know what they are doing Spinner speed will vary with load oil temperature and engine revs If spread pattern is too heavy behind spreader spinner speed is usually too high if the spread pattern is too light increase spinner speed To get correct spread pattern spreader must be pan tested Kit descriptions are as follows 1 Agri spread Tacho ...

Page 18: ...re with the required product and level off top slide balance until float is in the centre and read off top metric cubic scale weight on slide arm Headland Control Valve Headland operation Spool valve is adjusted by turning black wheel as described below Fully clockwise Both spinners are operating at equal RPM Anticlockwise Reducers left hand spinner speed To spread on headlands the left hand spinn...

Page 19: ...the swivel hitch one hole 3 Realigned holes and replace bolts nuts and washers 4 Ensure nuts and bolts are tightened sufficiently To raise the hitch 1 Remove bolt and nuts using a size 30 spanner 2 If the hitch requires to be raised raise the swivel hitch one hole 3 Realigned holes and replace bolts nuts and washers 4 Ensure nuts and bolts are tightened sufficiently 1 1 Hitch types may vary howeve...

Page 20: ... the handbrake lever towards the rear of the machine The Handbrake operates on a handbrake mechanism therefore the above action should be repeated continually until the brakes are engaged To disengage brake sharply pull the hand brake towards the hitch Ensure that machine is on flat ground before this action is performed ...

Page 21: ... Copyright Agrispread May 2013 730 Chain Spreader 17 ...

Page 22: ...Test Number Date TestMaterial SpreaderIdentification Spinner Size Spinner Speed Bout Width Rate Number of Runs Direction Spread Up down Round Round Width Measurement of Bins Bin Number Left Centre Right Bin 1 Bin 2 Bin 3 Bin 4 Bin 5 Bin 7 Bin 8 Bin 9 Bin 10 Bin 11 Bin 12 Bin 13 ...

Page 23: ... Copyright Agrispread May 2013 730 Chain Spreader 19 ...

Page 24: ...is 250 Step 4 The width is given along the top column and is given in metres Once the width required is known scroll along the top column to required width I E Width required 12 metres Step 5 This is a combination of step 4 and step 5 Scroll across the x axis and scroll down the y axis until both meet The measurement that both lines cross is the door height required in millimetres I E Rate require...

Page 25: ...ime 450 650 RPM See Figure 1 Figure 2 _________ _________ _________ _________ Fertiliser 600 650 RPM See Figure 3 750 820 RPM See Figure 4 800 950 RPM See Figure 4 Sand 600 650 RPM See Figure 1 Figure 2 _________ _________ _________ _________ Table 1 Recommended Spinner Speeds For Spreading 2 Figure A Standard Spinner Disk 2 Recommended Spinner Speeds Are To Be Used As A General Guideline For Init...

Page 26: ...22 Copyright Agrispread May 2013 730 Chain Spreader Figure 1 Spreading Lime Products Cross Bar Folded Up Center V Removed ...

Page 27: ... Copyright Agrispread May 2013 730 Chain Spreader 23 Figure 2 3 Granular Material Cross Bar Folded Up Cross Bar Folded Up Center V In Some Lime Products Can Be Spread With Centre V In ...

Page 28: ... Figure 4 Extend This End Of Plate A To Reduce The Amount Of Material Directly Behind The Spreader Cross Bar May Be Required To Be Folded Down To Spread Less Material Behind The Spreader Increase The Angle Of The Centre Deflectors I E Moving From A To B ...

Page 29: ... 218 181 145 500 718 678 638 598 559 519 479 439 399 359 319 279 239 199 160 550 783 740 696 653 609 566 522 479 435 392 348 305 261 218 174 600 RATE CHART KG PER HA Gear Box Low Gear Figures in body of chart mm of door opening 0 80 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 24 23 22 20 No No No No No No No No No No No 20 37 35 33 31 29 27 24 22 20 No No No No ...

Page 30: ...92 160 128 500 634 598 563 528 493 458 422 387 352 317 282 246 211 176 141 550 691 653 614 576 538 499 461 422 384 346 307 269 230 192 154 600 RATE CHART KG PER HA Gear Box Low Gear Figures in body of chart mm of door opening 0 90 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 22 21 No No No No No No No No No No No No No 20 33 31 29 27 25 24 22 No No No No No No No...

Page 31: ...0 172 143 115 500 567 535 504 472 441 409 378 346 315 283 252 220 189 157 126 550 619 584 550 515 481 447 412 378 344 309 275 241 206 172 137 600 RATE CHART KG PER HA Gear Box Low Gear Figures in body of chart mm of door opening 1 00 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate No No No No No No No No No No No No No No No 20 29 28 26 24 23 21 No No No No No No No...

Page 32: ...155 130 104 500 513 484 456 427 399 370 342 313 285 256 228 199 171 142 114 550 560 529 497 466 435 404 373 342 311 280 249 218 187 155 124 600 RATE CHART KG PER HA Gear Box Low Gear Figures in body of chart mm of door opening 1 10 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate No No No No No No No No No No No No No No No 20 27 25 24 22 21 No No No No No No No No N...

Page 33: ...2 118 95 500 468 442 416 390 364 338 312 286 260 234 208 182 156 130 104 550 511 483 454 426 397 369 341 312 284 255 227 199 170 142 114 600 RATE CHART KG PER HA Gear Box Low Gear Figures in body of chart mm of door opening 1 20 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate No No No No No No No No No No No No No No No 20 24 23 22 20 No No No No No No No No No No N...

Page 34: ...31 109 87 500 431 407 383 359 335 311 287 263 239 215 192 168 144 120 96 550 470 444 418 392 366 340 313 287 261 235 209 183 157 131 104 600 RATE CHART KG PER HA Gear Box Low Gear Figures in body of chart mm of door opening 1 30 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate No No No No No No No No No No No No No No No 20 23 21 20 No No No No No No No No No No No N...

Page 35: ...141 121 101 81 500 399 377 355 332 310 288 266 244 222 199 177 155 133 111 89 550 435 411 387 363 339 314 290 266 242 218 193 169 145 121 97 600 RATE CHART KG PER HA Gear Box Low Gear Figures in body of chart mm of door opening 1 40 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate No No No No No No No No No No No No No No No 20 21 No No No No No No No No No No No No ...

Page 36: ...131 113 94 75 500 371 351 330 310 289 268 248 227 206 186 165 144 124 103 83 550 405 383 360 338 315 293 270 248 225 203 180 158 135 113 90 600 RATE CHART KG PER HA Gear Box Low Gear Figures in body of chart mm of door opening 1 50 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate No No No No No No No No No No No No No No No 20 No No No No No No No No No No No No No N...

Page 37: ...261 232 203 174 145 116 750 557 526 495 464 433 402 371 340 309 279 248 217 186 155 124 800 592 559 526 493 460 427 395 362 329 296 263 230 197 164 132 850 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 0 80 Material Density Cu M 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 52 49 46 44 41 38 35 32 29 26 23 20 No No No 80 59 55 52 49 46 42 39 36 33 29 2...

Page 38: ...30 205 179 154 128 102 750 492 464 437 410 382 355 328 300 273 246 218 191 164 137 109 800 522 493 464 435 406 377 348 319 290 261 232 203 174 145 116 850 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 0 90 Material Density Cu M 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 46 44 41 39 36 34 31 28 26 23 21 No No No No 80 52 49 46 44 41 38 35 32 29 26 23...

Page 39: ...206 183 160 137 115 92 750 440 415 391 367 342 318 293 269 244 220 195 171 147 122 98 800 467 441 415 389 363 337 312 286 260 234 208 182 156 130 104 850 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 00 Material Density Cu M 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 42 39 37 35 32 30 28 26 23 21 No No No No No 80 47 44 42 39 37 34 31 29 26 24 21 ...

Page 40: ...7 166 145 124 104 83 750 398 376 354 332 309 287 265 243 221 199 177 155 133 111 88 800 423 399 376 352 329 305 282 258 235 211 188 164 141 117 94 850 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 10 Material Density Cu M 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 38 36 34 32 30 27 25 23 21 No No No No No No 80 43 40 38 36 33 31 28 26 24 21 No No ...

Page 41: ... 170 151 132 114 95 76 750 363 343 323 303 283 262 242 222 202 182 161 141 121 101 81 800 386 365 343 322 300 279 257 236 214 193 172 150 129 107 86 850 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 20 Material Density Cu M 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 35 33 31 29 27 25 23 21 No No No No No No No 80 39 37 35 33 30 28 26 24 22 No No N...

Page 42: ... 157 139 122 104 87 70 750 334 316 297 279 260 241 223 204 186 167 149 130 111 93 74 800 355 335 316 296 276 256 237 217 197 178 158 138 118 99 79 850 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 30 Material Density Cu M 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 32 30 29 27 25 23 21 No No No No No No No No 80 36 34 32 30 28 26 24 22 20 No No No ...

Page 43: ...161 145 129 113 97 81 64 750 309 292 275 258 241 224 206 189 172 155 138 120 103 86 69 800 329 311 292 274 256 237 219 201 183 164 146 128 110 91 73 850 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 40 Material Density Cu M 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 30 28 27 25 23 22 No No No No No No No No No 80 34 32 30 28 26 24 22 21 No No No N...

Page 44: ...631 2476 2321 2166 2012 1857 1702 1547 1393 1238 1083 928 774 619 4000 3134 2960 2785 2611 2437 2263 2089 1915 1741 1567 1393 1219 1045 870 696 4500 5000 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 0 80 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 261 247 232 218 203 189 174 160 145 131 116 102 87 73 58 400 277 262 247 231 2...

Page 45: ...5 2611 2458 2304 2151 1997 1843 1690 1536 1382 1229 1075 922 768 614 4500 3072 2902 2731 2560 2389 2219 2048 1877 1707 1536 1365 1195 1024 853 683 5000 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 0 90 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 232 219 206 193 181 168 155 142 129 116 103 90 77 64 52 400 247 233 219 206 192 ...

Page 46: ...4 2336 2199 2062 1924 1787 1649 1512 1374 1237 1100 962 825 687 550 4500 2749 2596 2443 2291 2138 1985 1833 1680 1527 1374 1222 1069 916 764 611 5000 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 00 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 209 197 186 174 162 151 139 128 116 104 93 81 70 58 46 400 222 210 197 185 173 160...

Page 47: ...8 2114 1990 1865 1741 1617 1492 1368 1243 1119 995 870 746 622 497 4500 2487 2349 2211 2072 1934 1796 1658 1520 1382 1243 1105 967 829 691 553 5000 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 10 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 190 179 169 158 148 137 127 116 106 95 84 74 63 53 42 400 202 191 179 168 157 146 13...

Page 48: ...2044 1930 1817 1703 1590 1476 1362 1249 1135 1022 908 795 681 568 454 4500 2271 2145 2018 1892 1766 1640 1514 1388 1262 1135 1009 883 757 631 505 5000 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 20 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 174 164 155 145 135 126 116 106 97 87 77 68 58 48 39 400 185 175 164 154 144 134 ...

Page 49: ...880 1776 1671 1567 1462 1358 1253 1149 1045 940 836 731 627 522 418 4500 2089 1973 1857 1741 1625 1509 1393 1277 1161 1045 928 812 696 580 464 5000 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 30 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 161 152 143 134 125 116 107 98 89 80 71 62 54 45 36 400 171 161 152 142 133 123 114 ...

Page 50: ...4000 1679 1585 1492 1399 1306 1212 1119 1026 933 839 746 653 560 466 373 4500 1865 1762 1658 1554 1451 1347 1244 1140 1036 933 829 725 622 518 415 5000 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 50 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 139 132 124 116 108 101 93 85 77 70 62 54 46 39 31 400 148 140 132 123 115 107 9...

Page 51: ... 2369 2229 2090 1951 1811 1672 1533 1393 1254 1115 975 836 697 557 9000 2787 2632 2477 2322 2167 2013 1858 1703 1548 1393 1239 1084 929 774 619 10000 RATE CHART KG PER HA Gear Box High Gear Figures in body of chart mm of door opening 0 80 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 131 123 116 109 102 94 87 80 73 65 58 51 44 36 29 500 137 130 122 114 107 99 91 8...

Page 52: ...213 2090 1967 1844 1721 1598 1475 1352 1229 1106 984 861 738 615 492 9000 2459 2322 2186 2049 1912 1776 1639 1503 1366 1229 1093 956 820 683 546 10000 RATE CHART KG PER HA Gear Box High Gear Figures in body of chart mm of door opening 0 90 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 116 110 103 97 90 84 77 71 65 58 52 45 39 32 26 500 122 115 108 102 95 88 81 75 ...

Page 53: ...1980 1870 1760 1650 1540 1430 1320 1210 1100 990 880 770 660 550 440 9000 2200 2078 1956 1833 1711 1589 1467 1344 1222 1100 978 856 733 611 489 10000 RATE CHART KG PER HA Gear Box High Gear Figures in body of chart mm of door opening 1 00 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 105 99 93 87 81 75 70 64 58 52 46 41 35 29 No 500 110 104 98 91 85 79 73 67 61 55...

Page 54: ...0 1791 1692 1592 1493 1393 1294 1194 1095 995 896 796 697 597 498 398 9000 1991 1880 1769 1659 1548 1438 1327 1216 1106 995 885 774 664 553 442 10000 RATE CHART KG PER HA Gear Box High Gear Figures in body of chart mm of door opening 1 10 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 95 90 84 79 74 69 63 58 53 48 42 37 32 26 No 500 100 94 89 83 78 72 67 61 55 50 4...

Page 55: ...0 1636 1545 1454 1363 1272 1181 1090 1000 909 818 727 636 545 454 363 9000 1817 1716 1615 1515 1414 1313 1212 1111 1010 909 808 707 606 505 404 10000 RATE CHART KG PER HA Gear Box High Gear Figures in body of chart mm of door opening 1 20 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 87 82 77 73 68 63 58 53 48 44 39 34 29 24 No 500 91 86 81 76 71 66 61 56 51 46 41...

Page 56: ...0 1505 1421 1338 1254 1170 1087 1003 920 836 752 669 585 502 418 334 9000 1672 1579 1486 1393 1300 1208 1115 1022 929 836 743 650 557 464 372 10000 RATE CHART KG PER HA Gear Box High Gear Figures in body of chart mm of door opening 1 30 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 80 76 71 67 63 58 54 49 45 40 36 31 27 No No 500 84 80 75 70 66 61 56 52 47 42 38 3...

Page 57: ...332 265 8000 1344 1269 1194 1120 1045 970 896 821 746 672 597 523 448 373 299 9000 1493 1410 1327 1244 1161 1078 995 912 829 746 664 581 498 415 332 10000 RATE CHART KG PER HA Gear Box High Gear Figures in body of chart mm of door opening 1 50 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 70 66 62 58 54 50 46 43 39 35 31 27 No No No 500 73 69 65 61 57 53 49 45 41 ...

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