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Drum-Type Polisher

Drum-Type Polisher

CAUTION:

For tools equipped with overload protection, when the motor shuts 

off due to overload, always run the machine with no load for at least 3 

minutes to reduce temperature before returning to operation to avoid 

burn-out of the motor. 

Original instructions
For your personal safety, 
READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR  FUTURE REFERENCE.

Summary of Contents for DP100

Page 1: ... motor shuts off due to overload always run the machine with no load for at least 3 minutes to reduce temperature before returning to operation to avoid burn out of the motor Original instructions For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE ...

Page 2: ...00 Arbor 19mm double keyed x 100mm long Maximum wheel diameter 100mm Net weight 3 5kg 7 71Lbs Trigger Switch Thumbwheel Lock Button Spindle lock Guard clamp lever Guard Front handle Arbor hand knob Sleeve Main handle Motor Schrader valve INFLATABLE SANDING DRUM drum optional Inflatable sanding drum optional ...

Page 3: ...rol 2 ELECTRICAL SAFETY a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is e...

Page 4: ...SE AND CARE a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the ...

Page 5: ...ate and disburse dust or other airborne particles including wood dust crystalline silica dust and asbestos dust Direct particles away from face and body Always operate tool in well ventilated area and provide for proper dust removal Use dust collection system wherever possible Exposure to the dust may cause serious and permanent respiratory or other injury including silicosis a serious lung diseas...

Page 6: ...t does not assure safe operation 4 The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can break and fly apart 5 The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled 6 T...

Page 7: ...e liquid coolants Using water or other liquid coolants may result in electrocution or shock KICKBACK AND RELATED WARNINGS Kickback is a sudden reaction to a pinched or snagged rotating wheel backing pad brush or any other accessory Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the acce...

Page 8: ...e do not grind with the side of cut off wheel Abrasive cut off wheels are intended for peripheral grinding side forces applied to these wheels may cause them to shatter 4 Always use undamaged wheel flanges that are of correct size and shape for your selected wheel Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage Flanges for cut off wheels may be different from...

Page 9: ...ISHER included accessories 10 Arbor Spacer Discs for fitting smaller wheels to the arbor OPTIONAL ACCESSORIES Surface Conditioning Flap Wheel fine 105 x 100 x 19mm DRIVE PULLEY FOR BELTS Hook and loop belt backing straps Hook and Loop Surface Conditioning belt Hook and Loop 120 grit Sandpaper belt Hook and Loop Sanding Sponge Belt Fine INFLATABLE RUBBER SANDING DRUM AIR PUMP FOR DRUM Surface Condi...

Page 10: ...knob 2 If the wheel is too narrow then place the appropriate number of spacers on the arbor Air pump Sleeve Inflatable sanding drum Flap wheel abrasive wheel BELT SANDING DRIVE PULLEY optional 1 Place the drive pulley on the arbor in line with the slot and tighten the hand knob 2 Loop the desired type of belt around the tubular workpiece facing inwards 3 Hold the belt to make a straight butt joint...

Page 11: ...es making sure the drum is clear of foreign objects 2 Start the machine and lower it to the work 3 Move the machine in long overlapping strokes DO NOT HOLD TOO LONG IN ONE SPOT Doing so will overheat the surface and cause uneven results 4 Always be sure motor has stopped before setting the machine down When using the machine to apply products compounds polishes waxes cleaners etc always read and f...

Page 12: ... Unit to allow access to the Brush Holder screws Hold the Electronics Unit off to one side and avoid stressing the wires 4 Unscrew the two Carbon Brush Holders in turn and remove the Carbon Brushes NOTE When putting the Carbon Brushes back into the Carbon Brush Holders it is essential that both flanges go back inside the holder NOTE To reinstall the same brushes first make sure the brushes go back...

Page 13: ...13 WIRING MOTOR CARBON BRUSH BLACK CARBON BRUSH BLACK 4 3 2 6 5 1 SWITCH BLUE BROWN ELECTRONICS UNIT RED AC ...

Page 14: ... 05 07 07 52 25 24 26 27 29 28 30 07 31 32 33 34 35 36 37 38 56 57 58 59 41 40 42 43 NO 01 66 Version 2 5 44 45 22 23 08 09 46 47 48 49 50 51 21 16 17 19 20 18 15 14 15 14 53 13 13 53 39 54 55 60 61 62 63 64 65 66 EXPLODED VIEW ...

Page 15: ...G HK 0810 1 32 BEVEL GEAR M1 0 x 67T 1 33 GEAR PLATE 1 NO Parts Name Q TY 34 SCREW M4 x 16 4 35 EXTERNAL CIRCLIP S 15 1 36 BALL BEARING 6002LLU 1 37 PARALLEL KEY 5 x 5 x 10 1 38 SPINDLE 1 39 INTERNAL CIRCLIP R 32 1 40 LONG ARBOR 1 41 PARALLEL KEY 6 x 6 x 60 2 42 HAND KNOB M8 x P1 25 1 43 ARBOR SPACER DISC 10 44 GUARD CLAMP LEVER M6 x P1 0 1 45 GUARD 1 46 FRONT HANDLE 1 47 HANDLE BRACKET 1 48 SOCKE...

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