AGCO FENDT 800 Vario SCR Series Workshop Service Manual Download

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Workshop Service Manual

)

ENDT 800 Vario SCR (

6WDJHE

832 .. 1001-
833 .. 1001-
834 .. 1001-
835 .. 1001-
836 .. 1001-

AGCO GmbH - Johann-Georg-Fendt-Str. 4 D-87616 Marktoberdorf
FENDT is a worldwide brand of AGCO

0DUFK

201

No.

;

4146-

HQ03

FENDT

;

($0(

English

Summary of Contents for FENDT 800 Vario SCR Series

Page 1: ...al ENDT 800 Vario SCR 6WDJH E 832 1001 833 1001 834 1001 835 1001 836 1001 AGCO GmbH Johann Georg Fendt Str 4 D 87616 Marktoberdorf FENDT is a worldwide brand of AGCO AGCO 2013 0DUFK 201 No 4146 HQ 0...

Page 2: ...cle layout 6 Overall system air conditioning system 7 Cab 8 Power lift EPC electro hydraulic control 9 Overall system compressed air system 10 Electrical system 11 Hydraulic pump installation 12 Hydra...

Page 3: ...l system tractor Table of contents Crop_this_page 0000 Overall system tractor A General 5 Technical data 23 B Faults 51 D Component position 197 F Setting and calibrating 317 Find manuals at https bes...

Page 4: ...4 0000 Overall system tractor Table of contents Crop_this_page Find manuals at https best manuals com...

Page 5: ...s_page A General 1 Component overview 7 2 Notes on documentation 11 3 Safety briefing and measures 12 4 Biodegradable hydraulic oil 15 5 Tightening torques for bolts in Nm kpm 16 6 Location of rating...

Page 6: ...6 0000 Overall system tractor A General Crop_this_page Find manuals at https best manuals com...

Page 7: ...ctuation 1150 Cardan brake 1170 ML range control 1200 Front PTO 1220 Live PTO 1320 Front wheel drive 1430 Hydrodamp 1432 Hydraulic pump 1470 Transmission lubrication 1490 Pump drive 1530 ML adjustment...

Page 8: ...ering 4070 Steering wheel 4090 Hydraulic steering unit 5000 Vehicle layout 5010 Layout 5030 Driver seat 5050 Towing device 5161 Towing hitch 5200 Cab bearing suspension 5500 Air conditioning system 55...

Page 9: ...ti coupling 5970 Piping 8990 Lift cylinder 9000 Electrical system 9010 Alternator 9015 Starter lock 9040 Fuses 9050 Battery installation 9060 Starter system 9200 Front power lift 9210 Linkage 9211 Ext...

Page 10: ...block ZSB 9620 Valve installation 9666 External pressure supply 9690 Auxiliary valves 9700 Electronics 9710 Instrument panel 9715 Terminal 9717 LBS agricultural bus system 9720 Sensor 9730 Radar sens...

Page 11: ...documentation is available to and under stood by everyone involved in operation maintenance and repair Not observing this documentation can lead to faults damage and personal injury for which the man...

Page 12: ...rried out under the jacked up tractor Relieve pressure from implement lines e g to the front loader All people should keep clear of a lifted unsecured load e g tilted cab etc Never open or remove any...

Page 13: ...MVFS Y013 Suspension lower solenoid valve the chassis may be lowered Screw in the knurled head screw on the MVFH Y065 Suspension raise solenoid valve the rebound accumulator will be relieved Check As...

Page 14: ...PTO in 0 position When working on the PTO allow no one in the vicinity of the rotating PTO or drive shaft Make sure drive shaft and PTO are equipped with shield pipes and protective funnels After deac...

Page 15: ...cting and operating an external implement This may affect the positive environmental properties of the fluid and will make it more difficult to dispose of it will then have to be considered as special...

Page 16: ...2 5 34 3 3 5 40 2 4 1 M 10 40 2 4 1 48 1 4 9 67 7 6 9 81 4 8 3 M 12 70 6 7 2 84 4 8 6 117 7 12 142 2 14 5 M 14 112 8 11 5 132 4 13 5 186 4 19 225 6 23 M 16 176 6 18 206 21 289 4 29 5 348 2 35 5 M 18...

Page 17: ...plates Location of rating plates Vehicle rating plate Chassis number engraved Front axle rating plate Diesel engine rating plate Transmission rating plate I023215 Fig 3 Right side front on frame I023...

Page 18: ...sert rating plate Cab rating plate Trailer frame rating plate NOTE See also Operating Manual Automatic trailer hitch rating plate NOTE See also Operating Manual I002600 Fig 7 on top of Vario transmiss...

Page 19: ...adjustable rating plate NOTE See also Operating Manual Ball type coupling rating plate NOTE See also Operating Manual Draw bar rating plate NOTE See also Operating Manual Piton Fix rating plate NOTE...

Page 20: ...01 834 1001 835 1001 836 1001 20 T009291 Version 1 19 07 2010 0000 Overall system tractor A General Crop_this_page Hydraulic hitch rating plate NOTE See also Operating Manual I002605 Fig 15 on the hyd...

Page 21: ...Crop_this_page A General B Faults Technical data Technical data C Documents and Diagrams D Component location E Testing F Setting and Calibration G Repair H Service Info...

Page 22: ...general 25 2 Technical data 1000 transmission 27 3 Technical data 2000 diesel engine 33 4 Technical data 3000 front axle 41 5 Technical data 5500 air conditioning system 8100 cab 8600 EPC control val...

Page 23: ...832 1001 833 1001 834 1001 835 1001 836 1001 24 0000 Overall system tractor Technical data Crop_this_page...

Page 24: ...0 500 Permissible vertical bearing load on trailer coupling kg 2000 Permissible vertical draw bar load for a pick up hitch kg 3000 Dimensions Front tyres 540 65 R30 540 65 R30 540 65 R30 540 65 R34 54...

Page 25: ...Overall system tractor Technical data Crop_this_page Front axle ratio i 15 149 Tightening torques Wheel nut front Nm 450 Wheel nuts rear Nm 580 Technical data Dimensions and weights Tractor type 819...

Page 26: ...60 Speed backwards Speed range I field km h 0 02 20 Speed range II road km h 0 02 33 Acceleration rate I if the joystick is touched once at rated engine speed km h 0 02 0 5 adjustable Acceleration rat...

Page 27: ...measuring point SM bar 4 7 0 5 Tightening torques Forward high pressure valve 2V3 Nm 250 20 Reverse high pressure valve 2V4 Nm 250 20 Flushing or discharge valve 2V5 Nm 250 20 Vario insert support sha...

Page 28: ...2 0 4 0 200 to 400 Adjust the rolling resistance of the crown wheel Nm Ncm 2 5 3 5 250 to 350 Tightening torques Crown wheel fixing bolts Nm 120 Crown wheel bearing flange Nm 86 Rear wheel brake Type...

Page 29: ...plined shaft profile 1 3 8 x 6 splines Rotational direction of the front PTO Right clockwise viewed in the direction of travel Engine speed for PTO rpm 1000 rpm 1000 PTO setting rpm 1939 540 rpm 540 P...

Page 30: ...shaft profile 1 3 4 x 6 splines Involute profile 1 3 4 x 20 splines Rotational direction of the rear PTO Right clockwise viewed in the direction of travel Engine speed for PTO rpm 750 rpm 540E PTO set...

Page 31: ...tor Technical data Crop_this_page Rear PTO clutch Clutch Wet multiple disc clutch with a brake disc Clutch actuation electr hydraulic Clutch pressure Rear PTO disengaged bar 0 Rear PTO engaged bar 25...

Page 32: ...to left counter clockwise Engine weight approx value with out cool ing sys tem kg 450 450 450 450 450 Rated power ECE R24 at 2100 rpm kW H P 132 180 147 200 162 220 176 240 191 260 Maximum power ECE...

Page 33: ...roke mm 101 126 Firing order cylinder 1 at flywheel 1 5 3 6 2 4 Number of valves 2 inlet 2 exhaust Compression ratio 18 1 Compression pressure Note The compression pressure is dependent on the starter...

Page 34: ...re at engine outlet C 110 Cooling water pump bar Delivery pressure 1 1 Flow rate l min 196 Power consumption kW HP 1 3 1 77 Engine speed viscous fan hub speed ratio i 1 76 Slip with fully engaged visc...

Page 35: ...e overflow valve in the Y091 dispensing unit bar Approx 6 Fuel delivery rate at rated engine speed of 2100 rpm Note The delivery rate is dependent on speed of the fuel delivery pump fuel temperature p...

Page 36: ...sured from the valve head to the cylinder head sealing surface mm 0 9 0 15 0 1 Valve recess exhaust valve measured from the valve head to the cylinder head sealing surface mm 0 9 0 15 0 1 Seat angle i...

Page 37: ...Gudgeon pin diameter mm 40 0 0 006 Gudgeon pin bore mm 40 0 011 0 005 Piston ring 1 keystone ring end gap Note The TOP mark faces the combustion chamber mm 0 40 wear limit Piston ring 2 tapered ring...

Page 38: ...angle 3 stage 3 90 retight ening angle Locknut hexagon socket to the valve adjustment screw Nm 20 Valve cover to rocker arm housing Nm 9 Rocker arm housing to cylinder head Nm 20 Upper rocker arm sha...

Page 39: ...ley to crankshaft Note Tighten the bolts in the specified sequence Use new screws each time they are loosened Nm stage 1 40 10 pre load value stage 3 60 re tighten ing value stage 3 60 re tighten ing...

Page 40: ...6 Drive Central 4WD 4WD engagement Electrohydraulic 100 Engaged upon applica tion of the service brake and Parking brake Differential lock Locomatic self locking differential Electrohydraulic 100 Fro...

Page 41: ...x 1 4 Nitrogen fill pressure of suspension accumulators bar 50 Volume of anti bounce accumulator l 1 x 0 75 Nitrogen fill pressure of anti bounce accumulators bar 120 DBVF Pressure limiting raise bar...

Page 42: ...ssure switch off point Switch open bar 27 2 S035 switch low pressure switch on point Switch closed bar 2 1 0 3 S035 switch low pressure switch off point Switch open bar 2 0 0 2 Fan belt tension deflec...

Page 43: ...001 835 1001 836 1001 44 T006039 Version 2 23 01 2012 0000 Overall system tractor Technical data Crop_this_page Continuous lifting power at mounting point daN 9150 Maximum lifting power at drawbar daN...

Page 44: ...compressor displacement cc 238 Working pressure bar 8 1 Volume flow at rated engine speed l min 250 Air dryer Wabco single chamber with pressure controller Electrical system Operating voltage VDC 12...

Page 45: ...6 violet 1 7 olive 1 8 grey Model Bosch SB 23 LS EHS2 double acting Electrically actuated Auxiliary spool valve flow rate 1 1 yellow 1 8 grey 1 4 green optional The flow rate can be infinitely adjust...

Page 46: ...ump flow rate steering hydraulics at rated engine speed of 2100 rpm l min 48 Flow rate per pump rotation cc 16 DBV L pressure limiting valve on the steering on the central control block ZSB bar 175 5...

Page 47: ...832 1001 833 1001 834 1001 835 1001 836 1001 48 T006041 Version 1 20 07 2010 0000 Overall system tractor Technical data Crop_this_page...

Page 48: ...Crop_this_page A General B B B Faults Faults Faults C Documents and Diagrams D Component location E Testing F Setting and Calibration G Repair H Service Info...

Page 49: ...1 00 65 7 Fault code 04 1 00 67 8 Fault code 05 1 00 77 9 Fault code 06 1 00 81 10 Fault code 07 1 00 86 11 Fault code 08 1 00 88 12 Fault code 09 1 00 93 13 Fault code 0A 1 00 97 14 Fault code 0B 1 0...

Page 50: ...832 1001 833 1001 834 1001 835 1001 836 1001 52 0000 Overall system tractor B Faults Crop_this_page...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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