background image

HBC-3130/3140/3160

Multi- Stage Battery Chargers

User Manual

Keep this manual in a safe place for quick reference at all times.

This manual contains important safety and operation instructions for correct use of the battery charger. Read through the manual and

pay special attention to the markings and labels of the charger, battery and equipment connected to the battery system.

Pay special attention to these two types of notices used in this manual.

WARNING :

Failure to heed this warning may cause injury to persons and damage to Equipment.

CAUTION :

Failure to observe this warning may result in damage to equipment and improper functioning of the Charger.

WARNING :

The charger is designed for in-door use. Protect the charger from ingress of water.

This charger is made to charge only properly sized lead acid batteries.

Don't recharging non-rechargeable batteries.

Charging other types of battery or under-sized lead acid batteries may cause fire or explosion.

Install the charger in accordance with all local codes

Do not use the charger if it has been dropped or damaged.

Do not remove casing of the charger, there is no user –serviceable parts inside. 

Do not charge the battery on boats. Remove the battery and charge on shore.

Never attempt to charge a frozen battery 

Never attempt to charge a damaged battery.

Wear protective goggles and turn your face away when connecting or disconnecting the battery.

Never place the charger on top of a battery .

Never smoke, use an open flame, or create sparks near battery or charger during normal charging operation as batteries may give 
out explosive gas.

Do not charge batteries in an enclosure (box- in) due to possible explosion of entrapped  explosive gas.

Use of accessory not recommended may cause risk of fire, electric shock.

Disconnect the mains supply before connecting or disconnecting the links to the battery.

If the charger does not work properly or if it has been damaged ,unplug its AC and DC connection.

CAUTIONS :

Refer to battery manufacturer’s specific recommended values for battery type settings and float voltage setting.

Fix the charger to a horizontal solid support via four grooves at the flange of chassis, with four screws or nuts.

Ensure all ventilation ports are not obstructed for efficient fan cooling, keep loose soft material or paper off at the bottom of the 
charger.

During charging, the battery must be placed in a well ventilated area.

If longer output charging cord is required, make sure the diameter is adequate for the current in given cable length.

Summary of Contents for HBC-3130

Page 1: ...charge the battery on boats Remove the battery and charge on shore Never attempt to charge a frozen battery Never attempt to charge a damaged battery Wear protective goggles and turn your face away w...

Page 2: ...er programmable charging profiles for the professional users through USB port by personal computer In addition the programmed maintenance charge provides a timely Equalization charge for the Wet lead...

Page 3: ...h fuse holder 12 Temperature Sensor Socket Connection to optional accessory temperature sensor Sensor to increase decrease charging voltage at low high battery temperature B Battery Type Selection Mak...

Page 4: ...ion and then the battery connection Please notice the tightness of the power cables from the power supply to the load If the cables are not fastened well enough the total resistance of the connecting...

Page 5: ...avans and vehicles with two separate batteries The two batteries must be of same chemical make up and type to avoid over and under charging because only one setting of charging profile for both Two ba...

Page 6: ...um one way distance feet for 2 Voltage loss 40A Maximum one way distance feet for 2 Voltage loss 60A 10 5 26 3 8 2 8 1 6 8 8 37 6 4 5 2 5 6 13 3 9 5 7 2 3 6 4 21 2 15 11 2 6 8 2 33 6 24 18 11 1 0 53 5...

Page 7: ...witch in wrong setting Battery capacity too large Ambient temperature too low Battery has damaged cell or battery is too old Wrong set the lower power level Check for loose contact right cable size ca...

Page 8: ...rotection Overload 90 110 Rated Output Current or 50 Rated Output Current Soft Charge Protection Type Constant Current Limiting recovers Automatically after Fault Condition is Removed Short Circuit Re...

Page 9: ...coupler HBR 3100 accessories II Connection 1 10 Meters Phone Cable 2 In Line Coupler 6P6C 3 HBR 3100 Remote Display Module III Control and Indicator 1 Output ON OFF To switch the charger output ON and...

Page 10: ...Time Display units total run time 9 Output Power Level Display current output level 10 Software Version Displays the current control software version Remote Short cut 1 Press and hold the SET button...

Page 11: ...g Systems This software is compatible with 32 bit computer and operating systems of Win Vista XP and Win 7 Installing the USB Driver 1 1 CD USB Drivers for Win_2K_XP_S2K3_Vista CP210xVCPInstaller exe...

Page 12: ...USB Driver has been successfully installed 2 Installing the HBC Charge Program 2 1 Double click on CD setup exe 2 2 Follow the steps as shown in the following windows it may take a few minutes to inst...

Page 13: ......

Page 14: ...2 Select a COM Port number that matches the USB com port number 3 3 You can find your USB Com number from your device manager as shown in window at section1 4 In this example is Com 3 for the USB Com...

Page 15: ...a If the configuration is successful connection OK will appear b If configuration fails No Connection will appear 3 6 Trouble shooting for No Connection...

Page 16: ...o download accumulative run time of the charger since the first operation the Output charging voltage and current values at 10 minute intervals the voltage at each of the two battery terminals are als...

Page 17: ...7 2 Profile General setting Nominal bat Voltage select 12V or 24 V battery Nominal bat Capacity Key in the battery bank AH Click OK to confirm save settings 3 7 3 Profile Protection conditions settin...

Page 18: ...ng stage that can be used each has its own charging voltage and current limit 3 7 5 Profile Charge Stage change to next stage condition These are the available threshold parameters that cause shift of...

Page 19: ...3 7 6 Profile Conditions for Jumping from one Stage to any other Stage Non sequential change of stage selection and condition windows...

Page 20: ...minute interval When the data bank is full new data will push the oldest out Each set of data is marked with a number new set of data has the highest number 3 8 1 Get Data Total Run Time This drop wi...

Page 21: ...all the data from record 1 which is the oldest one to the most recent one Chr volt charging voltage Curr charging current bat 1 volt voltage at battery terminal 1 bat 2 volt voltage at battery termina...

Page 22: ...ing the Data Log Graph When you open the data log you saved by this software the following graph will appear Voltage Blue color Current red color WH Watt hour with 30 deducted adjustment for energy ch...

Reviews: