ADENDORFF ELATHE-140 Instruction Manual & Parts List Download | Manualshive

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INSTRUCTION MANUAL

& PARTS LIST

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Summary of Contents for ELATHE-140

Page 1: ...INSTRUCTION MANUAL PARTS LIST ...

Page 2: ...ention 7 9 Cross Slide Nut 7 10 Electrical Controls 8 11 Speed Controls 9 12 Threading Dial Indicator 10 13 Chucks and Chucks Mounting 11 14 Electric Circuit Control 12 15 Bed Assembly 16 16 Headstock Assembly 20 17 Gear Box Control 27 18 Apron L H 34 19 Cross Slide Compound 41 20 Tailstock Assembly 46 21 Lubrication 50 22 Chuck Guard Cover 52 23 Follow Rest 54 24 Steady Rest 55 ...

Page 3: ...power tool 2 Guard against electrical shock by preventing body contac with grounded surfaces 3 Keep guards in place and in working order 4 Remove adjustment keys and wenches 5 Keep work area clean 6 Don t force tool 7 Keep children away 8 Make workshop kid proof 9 Don t force tool 10 Use right tool 11 Wear proper apparel 12 Always use safety glasses 13 Secure work 14 Don t overreach 15 Maintain to...

Page 4: ...crew Diameter Thread 280mm 6mm or 4T P I Threads Imperial Pitches 2 27T P I 45Nos Threads Metric Pitches 0 2 14mm 39Nos Longitudinal Feeds Imperial 0 002 0 067 Rev 17Nos Longitudinal Feeds Metric 0 05 1 7mm Rev 17Nos Cross Feeds Imperial 0 001 0 0335 Rev 17Nos Cross Feeds Metric 0 025 0 85mm Rev 17Nos Range of Module Pitches 0 3 3 5ＭＰ 18Nos Range of Diametral Pitches 8 44DP1Nos Tailstock Tailstock...

Page 5: ...st the position of lathe apron and tailstock to maintain the balance of machine 4 when the machine was shifted to its destination always handle with care to put it down Don t let go of ot to hit the ground or it will affect the accuracy of the machine Note machine weight can be seen in specification table 5 for the adjustment of electric control keep the distance between machines and wall not less...

Page 6: ...and adjust each of the six mounting feet to take equal share of the load Then using an engineer s precision level on the bed ways fig 2 asjusts the feet to level up machine Periodically check bed level to ensure continued lathe accuracy Fixed installation position lathe over six bolts 1 2 in or 12mm dia set into the foundation to correspond with holes in the mounting feet accurately level the mach...

Page 7: ...ent before commencing work Check leveling and machine alignment at regular periods to periods to ensure continued lathe accuracy Headstock check take a light cut with a keen tool over a 5 In 150mm length of 2 In dia 50mm steel bar gripped in the chuck but not supported at the free end Micrometer reading at each end of the turned length at A and B of Fig 4 should be the same To correct a difference...

Page 8: ... chatter 2 Afterwards change the spindle speed to 1800r p m or 770 r p m and check the leveling with same way as we did at 770r p m by adjusting the leveling block A or B 7 lathe alignment part 2 using a 12 In 305mm ground steel bar fitted between headstock and tailstock centers check the alignment by fitting a dial test indicator to the topside and traversing the center line of the bar Fig 6 To c...

Page 9: ...gib screw ans tightening the front screw a little at a time check constantly for smooth action throughout full slide travel avoid over adjustment which can result in increased wear rate stiff or jerky action Fig 8 9 electrical controls This is adjustable for elimination of slackness which may develop in service Reduce backlash by the cap head screw rear of the nut Before operating the cross slide ...

Page 10: ...oment with the main motor rotation lever is set in the neutral position 3 coolant pump ON OFF push button 4 press the RED button to stop the main motor and coolant pump Check the rotating direction of spindle after wiring 1 turn on the power switch 2 slightly push intermittent button 3 look at the rotating direction of main spindle from tailstock 4 if it is of anti clockwise you ve got a right wir...

Page 11: ...he small lever rotated right hand side it provides speeds from 1800 510 r p m and rotated to left hand side it provides speeds from 330 90 r p m then move the large lever to the appropriately colored arrow aligned with the required speed on the data plate While the electrical switch set at 2 position it provides speeds from 900 255 R P M and 165 45 R P M when the small lever set at upper or bottom...

Page 12: ...he SAME numbered line on each pass of the tool This dial cannot be used with an imperial leadscrew to cut metric threads or fractional threads for these the leadscrew nut must be kept closed and the machine reversed by use of the changeover switch after each cutting pass and tool with drawl Leadscrew pitch 4T P I Leadscrew Pitch 6mm Fig 12 THREADIGN DIAL INDICATOR B Metric threads Same as above fo...

Page 13: ...ith the rear face of the chuck with the slot lining up with the locking screw hole See fig 13 Now mount the chuck or faceplate on the spindle nose and tighten the three cams in turn When fully tightened the cam lock line on each cam should be between the two V marks on the spindle nose if any of the cams do not tighten fully within these limit marks remove the chuck or faceplate and re adjust the ...

Page 14: ...13 14 Electric Circuit Control ...

Page 15: ...14 Electric Board Diagram ...

Page 16: ...05 TC Transformer Control Voltage JBK3 160 400V 24V KM1 Ac Contactor Forward Control 3TB4322 24V50HZ FR1 Thermo relay M1 Overload Protection 3UA5240 10 16A FR2 Thermo relay M2 Overload Protection 3UA5040 0 25 0 4A EL Working Lamp Working Lamp JC34A 24V50W HL1 Indicator Lamp Power Indicator LA58 XD 24V SBO Button Emergency Stop LA58 01ZS 1 SB1 Button Jog Control LA58 10 SB2 Button Pump Switch LA58 ...

Page 17: ...16 Bed Bed Bed Bed Gssembly Gssembly Gssembly Gssembly1 3 1 3 1 3 1 3 ...

Page 18: ...17 Bed Bed Bed Bed Gssembly Gssembly Gssembly Gssembly2 3 2 3 2 3 2 3 ...

Page 19: ...18 Bed Bed Bed Bed Gssembly Gssembly Gssembly Gssembly3 3 3 3 3 3 3 3 ...

Page 20: ...2 22 22 4 4 4 4 18 18 18 18 GB T77 2000 GB T77 2000 GB T77 2000 GB T77 2000 Screw Screw Screw Screw M1 M1 M1 M10 0 0 0 30 30 30 30 2 2 2 2 19 19 19 19 GB T41 2000 GB T41 2000 GB T41 2000 GB T41 2000 Nut Nut Nut Nut M10 M10 M10 M10 2 2 2 2 20 20 20 20 01 117 01 117 01 117 01 117 Plate Plate Plate Plate 1 1 1 1 21 21 21 21 01 115 01 115 01 115 01 115 Plate Plate Plate Plate 2 2 2 2 22 22 22 22 GB T7...

Page 21: ... 2 2 53 53 53 53 GB T41 2000 GB T41 2000 GB T41 2000 GB T41 2000 Nut Nut Nut Nut M4 M4 M4 M4 2 2 2 2 54 54 54 54 GB T70 1 2000 GB T70 1 2000 GB T70 1 2000 GB T70 1 2000 Screw Screw Screw Screw M M M M6 6 6 6 40 40 40 40 3 3 3 3 55 55 55 55 GB T97 1 2000 GB T97 1 2000 GB T97 1 2000 GB T97 1 2000 Washer Washer Washer Washer 16 16 16 16 3 3 3 3 56 56 56 56 01 104 01 104 01 104 01 104 Bracket Bracket ...

Page 22: ...eeve Sleeve Sleeve 1 1 1 1 87 87 87 87 GB T77 21000 GB T77 21000 GB T77 21000 GB T77 21000 Screw Screw Screw Screw M M M M6 6 6 6 6 6 6 6 1 1 1 1 88 88 88 88 01 024 01 024 01 024 01 024 Seat Seat Seat Seat 1 1 1 1 89 89 89 89 01 021 01 021 01 021 01 021 Shaft Shaft Shaft Shaft 1 1 1 1 90 90 90 90 01 005 01 005 01 005 01 005 Sleeve Sleeve Sleeve Sleeve 1 1 1 1 91 91 91 91 GB T70 1 2000 GB T70 1 200...

Page 23: ...00 Screw M10 10 1 117 GB T879 2 2000 Pin 5 45 1 118 01 013 Clutch 1 119 GB2089 94 Spring 1 2 6 46 4 120 GB308 89 Steal Ball 8 4 121 01 006 Washer 1 122 01 007 Pin 1 123 JB1340 Ball red M12 φ40 1 124 01 026 Handle Bar 1 125 GB T70 1 2000 Screw M6 14 2 126 01 005 Seat 1 127 C6241 1027 Pin 1 128 C6241 1028 Spring Washer 1 Borrow 129 GB2089 94 Spring 1 6 22 3 130 C6241 1026 Handle Block 1 Borrow 131 G...

Page 24: ...23 Distance Institution Set ...

Page 25: ...p Circlip Circlip Circlip 1 1 1 1 9 9 9 9 GB2089 94 GB2089 94 GB2089 94 GB2089 94 Spring Spring Spring Spring 1 1 1 1 6 6 6 6 20 20 20 20 P3 P3 P3 P3 1 1 1 1 10 10 10 10 GB308 89 GB308 89 GB308 89 GB308 89 Ball Ball Ball Ball 8 8 8 8 1 1 1 1 11 11 11 11 01 027 01 027 01 027 01 027 Location Location Location Location Block Block Block Block 1 1 1 1 12 12 12 12 GB T70 1 2000 GB T70 1 2000 GB T70 1 2...

Page 26: ...25 Headstock Assembly 1 3 ...

Page 27: ...26 Headstock Assembly 2 3 ...

Page 28: ...27 Headstock Assembly 3 3 ...

Page 29: ... 1 1 1 1 22 22 22 22 02 009 02 009 02 009 02 009 Limited Limited Limited Limited Bracket Bracket Bracket Bracket 2 2 2 2 23 23 23 23 GB T79 2000 GB T79 2000 GB T79 2000 GB T79 2000 Screw Screw Screw Screw M M M M6 6 6 6 10 10 10 10 4 4 4 4 24 24 24 24 GB TT276 94 GB TT276 94 GB TT276 94 GB TT276 94 Shaft Shaft Shaft Shaft 6213 P6 6213 P6 6213 P6 6213 P6 1 1 1 1 6 6 6 65 5 5 5 120 120 120 120 23 23...

Page 30: ...m m 2 5 2 5 2 5 2 5 z46 z46 z46 z46 67 67 67 67 GB T276 94 GB T276 94 GB T276 94 GB T276 94 Shaft Shaft Shaft Shaft 6205 6205 6205 6205 1 1 1 1 2 2 2 25 5 5 5 52 52 52 52 15 15 15 15 68 68 68 68 GB T78 2000 GB T78 2000 GB T78 2000 GB T78 2000 Screw Screw Screw Screw M M M M6 6 6 6 20 20 20 20 1 1 1 1 69 69 69 69 GB T894 2 86 GB T894 2 86 GB T894 2 86 GB T894 2 86 Circlip Circlip Circlip Circlip 25...

Page 31: ...irclip Circlip 1 1 1 1 111 111 111 111 02 060 02 060 02 060 02 060 Gear Gear Gear Gear Rack Rack Rack Rack 1 1 1 1 112 112 112 112 GB T41 2000 GB T41 2000 GB T41 2000 GB T41 2000 Nut Nut Nut Nut M12 M12 M12 M12 1 1 1 1 113 113 113 113 02 061 02 061 02 061 02 061 Screw Screw Screw Screw 1 1 1 1 114 114 114 114 02 062 02 062 02 062 02 062 Shaft Shaft Shaft Shaft 1 1 1 1 115 115 115 115 02 063 02 063...

Page 32: ... 2 087 0 2 087 Bracket Bracket Bracket Bracket 2 2 2 2 154 154 154 154 GB T1096 79 GB T1096 79 GB T1096 79 GB T1096 79 Key Key Key Key 4 4 4 4 4 4 4 4 10 10 10 10 2 2 2 2 155 155 155 155 02 088 02 088 02 088 02 088 Spacer Spacer Spacer Spacer 2 2 2 2 156 156 156 156 02 089 02 089 02 089 02 089 Shaft Shaft Shaft Shaft 1 1 1 1 157 157 157 157 02 090 02 090 02 090 02 090 Flange Flange Flange Flange 2...

Page 33: ...32 Gear Box Control 1 4 ...

Page 34: ...33 Gear Box Control 2 4 ...

Page 35: ...34 Gear Box Control 3 4 ...

Page 36: ...35 Gear Box Control 4 4 ...

Page 37: ...8 8 8 7 7 7 7 28 28 28 28 1 1 1 1 20 20 20 20 03 007 03 007 03 007 03 007 Sleeve Sleeve Sleeve Sleeve 1 1 1 1 21 21 21 21 03 008A 03 008A 03 008A 03 008A Change Change Change Change Gear Gear Gear Gear 1 1 1 1 m m m m 2 2 2 2 5 5 5 5 Z54 Z54 Z54 Z54 03 008B 03 008B 03 008B 03 008B Change Change Change Change Gear Gear Gear Gear 1 1 1 1 m m m m 2 2 2 2 5 5 5 5 Z60 Z60 Z60 Z60 22 22 22 22 03 009 03 ...

Page 38: ... 55 55 55 GB T118 2000 GB T118 2000 GB T118 2000 GB T118 2000 Pin Pin Pin Pin 8 8 8 8 90 90 90 90 1 1 1 1 56 56 56 56 03 031 03 031 03 031 03 031 Ⅰ Ⅰ Ⅰ Ⅰ Ⅲ Ⅲ Ⅲ Ⅲ Shaft Shaft Shaft Shaft 1 1 1 1 57 57 57 57 GB T70 1 2000 GB T70 1 2000 GB T70 1 2000 GB T70 1 2000 Screw Screw Screw Screw M M M M8 8 8 8 90 90 90 90 1 1 1 1 58 58 58 58 03 023 03 023 03 023 03 023 Ⅱ Ⅱ Ⅱ Ⅱ Ⅱ Ⅱ Ⅱ Ⅱ Gear Gear Gear Gear 1 1...

Page 39: ...3 055 03 055 03 055 Ⅱ Ⅱ Ⅱ Ⅱ Ⅰ Ⅰ Ⅰ Ⅰ Spacer Spacer Spacer Spacer 1 1 1 1 92 92 92 92 03 056 03 056 03 056 03 056 Ⅰ Ⅰ Ⅰ Ⅰ Ⅱ Ⅱ Ⅱ Ⅱ packing packing packing packing 93 93 93 93 3 057 3 057 3 057 3 057 Ⅰ Ⅰ Ⅰ Ⅰ Ⅱ Ⅱ Ⅱ Ⅱ Flange Flange Flange Flange 1 1 1 1 94 94 94 94 03 058 03 058 03 058 03 058 A C A C A C A C Fork Fork Fork Fork 1 1 1 1 95 95 95 95 03 059 03 059 03 059 03 059 A T A T A T A T Lever Lever ...

Page 40: ...078 Top Plate 2 128 GB T70 1 2000 Screw 2 129 03 079 1 8 Plate 1 130 03 080 7 8 Fork 1 131 03 081 Plate 3 132 03 082 5 6Fork 1 133 03 083 3 4 Fork 1 134 03 084 1 2 Fork 1 135 03 085 Screw 2 136 03 086 1 8 Plate 1 137 03 087 1 8 Plate 1 138 03 088 V Z Fork 1 139 GB T119 1 2000 Pin 5h6 16 1 140 0 3 089 V Z Lever 2 M6 35 1 141 JB T7941 1 Sign A20 1 GB1160 1 89 142 03 090 1 8 Shaft 1 143 03 091 1 8 Le...

Page 41: ...40 Apron 1 2 ...

Page 42: ...41 Apron 1 2 ...

Page 43: ... Cover 1 14 GB T70 1 2000 Screw M5 16 12 15 0 4 049 Packing NY400 δ 1 1 16 04 053 Screw 1 17 04 055 Sign 1 18 GBT70 1 2000 Screw M8 70 1 19 04 032 Seat 1 20 0 4 033 Shaft 1 21 04 054 Circlip 1 22 04 056 1 056 5 Gear 5 One Comon 23 GB T6174 2000 Nut M10 1 24 GB T93 97 Circlip 10 1 25 GB T97 1 2002 Circlip 10 1 26 GB T879 2 2000 Pin 3 8 1 27 GB T2089 94 Spring 1 5 25 2 28 GB T894 1 86 Circlip 30 1 2...

Page 44: ... T879 2 2000 Pin 5 35 1 50 0 4 010 Gear 1 ml 75 z16 51 04 012 Gear 1 ml 5 z72 52 GB T879 2 2000 Pin 5 22 2 53 04 011 Gear 1 ml 5 z81 54 GB T119 2 2000 Pin D4 20 3 55 0 4 034 Gear 1 ml 5 z18 56 0 4 013 Shaft 1 ml 5 z5 57 0 4 046 Circlip 1 58 0 4 045 Gear 1 ml 75 z64 59 0 4 047 Gear 1 ml 5 z18 60 GB T3452 1 82 O Ring 17 2 65 2 61 GB T1096 79 Key 5 5 12 3 62 GB T819 1 2000 Screw M6 20 1 63 04 051 Sha...

Page 45: ...1 82 O Ring 28 5 3 55 1 83 04 021 Shaft 1 84 04 022 Flange 1 85 04 020 Nameplate 1 86 04 044 Shaft 1 87 04 019 Shaft 2 88 GB T77 2000 Screw M6 6 1 89 04 017 Gear 1 ml 5 z18 90 04 024 Cover 1 91 GB T3452 1 82 O Ring 11 2 2 65 5 92 GB T70 1 2000 Screw M5 35 3 93 04 014 Lever Bracket 1 94 GB1155 89 Oil Cup 8 1 95 04 015 Sleeve 1 96 GB T75 85 Screw M8 45 1 97 GB T5782 2000 Screw M6 12 1 98 GB T5782 20...

Page 46: ...45 Carringe 1 2 ...

Page 47: ...46 Carringe 1 2 ...

Page 48: ...36 Wiper 2 14 05 137 Wiper Cover 2 15 GB T70 1 2000 Screw M8 25 2 16 05 103 Gib 1 17 05 127 Screw 6 18 GB T77 2000 Screw M8 25 1 19 C6241 3100 Gib 1 Borron 20 05 134 Wiper 1 21 05 135 Wiper Cover 1 22 GB T818 2000 Screw M5 12 5 23 GB T1096 79 Key 3 20 2 24 05 116 Handle 1 25 05 115 Dial Feed 1 26 GB T819 1 2000 Screw M4 10 3 27 05 114 Sleeve 1 28 05 108 Copper Bush 2 29 05 105 Sleeve 1 30 05 109 S...

Page 49: ...ing Bloclc 1 50 GB T77 2000 Screw M8 20 1 51 GB T70 1 2000 Screw M6 25 5 52 GB T119 1 2000 Pin 18js6 30 1 53 05 113 Washer 1 54 GB T301 95 Thrust Bearing 51103 2 55 GB T2089 94 Spring 0 5 4 12 1 56 GB308 89 Ball Cup 6 4 57 GB T2089 94 Spring 0 5 4 5 8 3 58 05 119 Screw 1 59 05 118 Tube 1 60 05 117 Screw 1 61 GB T77 2000 Screw M6 25 1 62 05 131 Gear 1 63 05 132 Washer 1 64 GB T70 1 2000 Screw M5 10...

Page 50: ...49 Compound ...

Page 51: ...7 Sleeve 1 14 05 006 Dial compoundRest 1 15 GB T2089 94 Spring 0 5 4 5 8 3 16 05 008 008 Nut 1 17 05 018 Handle 1 18 GB T77 2000 Screw M6 6 1 19 05 019 Handle 1 20 05 017 Handle 1 21 GB1096 79 Key 4 4 12 1 22 GB T70 1 2000 Screw M6 25 2 23 05 005 Seat 1 24 GB T301 95 Thrust Bearing 51101 2 12 26 9 25 05 004 Feed Screw 1 26 GB T70 1 2000 Screw M6 10 1 27 05 003 Nut 1 28 GB T70 1 2000 Screw M10 25 2...

Page 52: ...51 Lubrication ...

Page 53: ...1 10 One way Valve 1 11 Nut 1 12 SingletaperSheath 直径 6 1 13 Tie In 直径 6 1 14 PoubletaperSheath 直径 6 1 15 Tie In 1 16 GB3452 1 82 O Ring 11 2 1 8 1 17 05 146 Hesagon Plug 1 18 GB T2089 89 Spring 0 5 4 5 15 1 19 GB308 89 Ball 5 1 20 05 142 Plate 1 21 05 141 Sign 1 22 05 144 Handle 1 23 05 143 Piston 1 24 GB T2089 94 Spring 1 4 11 40 1 25 GB T819 1 2000 Screw M5 8 8 26 05 145 Pump 1 27 GB3452 1 82 O...

Page 54: ...53 Tail Stock Assembl 1 2 ...

Page 55: ...54 Tail Stock Assembl 2 2 ...

Page 56: ...wayWiperPlate 1 10 GB T5780 2000 Screw M12 130 1 11 GB T56 88 HexagonThick Nut M12 1 12 06 005 Gib 1 13 06 006 Handle 1 14 06 007 Handle 1 15 CQ6230 6014 Sign 1 Borrow 16 GB827 99 Quill 2 4 4 17 CQ6230 6016 Sign 1 Borrow 18 GB T818 2000 Screw M4 12 8 19 03 008 Bedway Wiper 2 20 06 009 BedwayWiperplate 2 21 06 010 Bedway Wiper 2 22 06 011 BedwayWiperplate 2 23 06 012 Clamping Shaft 1 24 06 013 Key ...

Page 57: ...3 36 06 018 Dial 1 37 GB T1096 79 Key 5 5 16 1 38 GB T78 2000 Screw M6 16 1 39 06 019 Screw 1 40 06 020 Hand wheel 1 41 06 021 Handle 1 42 06 022 Bolt 1 43 GB T301 95 Shaft 51104 2 20 35 10 44 06 023 Bracket 1 45 GB T70 1 2000 Screw M5 20 3 46 06 024 Adjusting Block 1 47 06 025 Screw 2 48 06 026 Shaft 1 49 GB T79 2000 Screw M10 35 2 50 06 027 ClampingBlock 1 51 GB T879 2 2000 Cylindrical Pin 5 15 ...

Page 58: ...57 Steady Rest ...

Page 59: ...3 6 08 205 Screw Shaft 3 7 08 206 Sleeve 3 8 GB T77 2000 Screw M6 6 3 9 08 207 Bracket 3 10 GB T119 1 2000 Pin 6m6 20 3 11 GB278 94 Shaft 626 3 6 19 6 12 08 211 Sleeve 3 13 0 8 208 Screw 3 14 GB879 2 2000 Pin 5 12 3 15 GB T78 2000 Screw M6 8 3 16 08 209 Nut 1 17 08 210 Screw 31 18 08 212 Plate 1 19 GB T5780 2000 Bolt M16 80 1 20 GB T97 1 2002 Circlip 16 1 21 GB T6170 2000 Nut M16 1 ...

Page 60: ...59 Follow Rest ...

Page 61: ...08 301 Follow Rest 1 4 GB T119 1 2000 Pin 6m6 6 2 5 GB T77 2000 Screw M6 6 2 6 08 302 Sleeve 2 7 08 303 Screw Shaft 2 8 08 204 Bush 2 Borrow 9 08 203 Rotate Handle 2 Borrow 10 GB T78 2000 Screw M6 8 2 11 GB879 2 2000 Pin 5 26 2 12 08 208 Limited Screw 2 13 08 304 Support Shaft 2 14 GB 278 94 Bearing 626 2 6 19 6 ...

Page 62: ...61 Chuck Guard Cover ...

Page 63: ... 08 903 5 Quill 1 6 C6241 8904 Cover Bracket 1 Borrow 7 GB T70 1 2000 Screw M6 30 2 8 GB T78 2000 Screw M6 10 1 9 C624 8905 Set 1 Borrow 10 GB T70 1 2000 Screw M6 20 4 11 GB T70 1 2000 Screw M8 20 2 12 GB T6175 2000 Nut M8 2 13 GB T79 2000 Screw M6 20 1 14 GB T6175 2000 Nut 1 15 08 902 Shaft 1 16 C6241 8901 Guard ElectricalBox 1 Borrow ...

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