Adance ADE-2022-C Maintenance Manual Download

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ADE- 2022-C

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Maintenance Manual

Blast Chiller

Summary of Contents for ADE-2022-C

Page 1: ...ADE 2022 C Page 1 of 50 Maintenance Manual Blast Chiller...

Page 2: ...7 5 7 5 7 5 7 Location and Stability 10 6 6 6 6 Insulated Container Removal 11 7 7 7 7 Worktop Removal 12 8 8 8 8 Front Grille removal 12 9 9 9 9 Left Hand Panel Removal 13 10 10 10 10 Rear Panel Remo...

Page 3: ...rature 37 2 2 2 27 7 7 7 4 4 4 4 The drawer does not power up 38 2 2 2 27 7 7 7 5 5 5 5 Evaporator fans run when drawer is open 38 2 2 2 27 7 7 7 6 6 6 6 Evaporator fans do not run when drawer is clos...

Page 4: ...er to act as temporary cool and safe product storage Gives full plan area access providing space efficient storage Is easily cleaned or replaced Can be supplied configured as a blast chiller 2 2 2 2 A...

Page 5: ...and lower limbs EN ISO 13732 1 2006 Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1 Hot surfaces EN 1672 2 Food processing machiner...

Page 6: ...ed with lids Ensure that the product is never stacked above the MAX FILL LEVEL MAX FILL LEVEL MAX FILL LEVEL MAX FILL LEVEL Label in the insulated container 5 5 5 5 Operating Adande Operating Adande O...

Page 7: ...3 3 3 Soft Chill 120 1 120 4 4 4 4 Hard Chill 80 15 40 1 120 3 Push and release the START STOP button the yellow light will be switched on indicating that the blast chill cycle has started Normal Oper...

Page 8: ...PF a temperature probe has failed and an engineer should be called The Adande drawer will operate with a 15 minute on 15 minute off cycle in the event of an rPF rPF rPF rPF failure This will help to m...

Page 9: ...o the Adande drawer as shown in figure 3a below Figure 3a Mains connection point The unused socket on the right hand side in figure 3a can be used to provide a mains supply to additional Adande Drawer...

Page 10: ...MUST be kept clear at all times to maintain optimum perform perform perform performance ance ance ance The Adande drawer can be mounted on rubber feet rollers or castors When mounted on a castor base...

Page 11: ...tainer will need to be removed to allow for access To remove the insulated container first pull the drawer out fully so that the rear edge of the container clears the front and the runners are fully e...

Page 12: ...ktop removal 8 Front Grille Removal Front Grille Removal Front Grille Removal Front Grille Removal To gain access to the electrical components it is necessary to remove the front grille to do this fir...

Page 13: ...the rear of the drawer must be removed as shown in figure 11 then slide the panel down and out Remove 4x screws and 2x bolts Figure 11 LH side fridge engine access panel removal 10 10 10 10 Rear Pane...

Page 14: ...OTE WHEN REPLACING DRAWER FRONT LOCTITE SHOULD BE USED ON NOTE WHEN REPLACING DRAWER FRONT LOCTITE SHOULD BE USED ON NOTE WHEN REPLACING DRAWER FRONT LOCTITE SHOULD BE USED ON NOTE WHEN REPLACING DRAW...

Page 15: ...witch remove either the insulated container and worktop Chapter 6 and 7 or the Insulated container and side panel Chapters 6 and 9 Remove the Spade Connectors from the back of the switch and push the...

Page 16: ...gure 17 This will allow the diffuser to be lowered for access NOTE THE DIFFUSER WILL BE CONNECTED TO THE NOTE THE DIFFUSER WILL BE CONNECTED TO THE NOTE THE DIFFUSER WILL BE CONNECTED TO THE NOTE THE...

Page 17: ...remove the four self tapping screws that hold the fan in place as shown in figure 17a The fan wires need to be disconnected from the 12volt power supply within the controller enclosure pulling the new...

Page 18: ...remove the four screws that hold the fan and guard in place as shown in figure 18 The fan wires need to be disconnected from the 24volt power supply within the controller enclosure pulling the new wir...

Page 19: ...W WIRE TO THE OLD HEATER WIRES DRAW WIRE TO THE OLD HEATER WIRES DRAW WIRE TO THE OLD HEATER WIRES BEFORE PULLING WIRES BEFORE PULLING WIRES BEFORE PULLING WIRES BEFORE PULLING WIRES OUT OUT OUT OUT T...

Page 20: ...evaporator coil Remove the P Clips holding the probes in place and the refrigeration putty from wire penetration in lid Disconnect the faulty probe from the controller pull the probe wires through the...

Page 21: ...Bullet connecters this disconnects the heating element from the 12v power supply Pull the seal out of the retaining channel in the lid and replace with a new seal Push seal into corners of the retaini...

Page 22: ...ing the screws and letting the lid rest under its own weight To adjust the lid height on a drawer that is stacked while the screwdriver is located in the screw head lever the lid up or down as require...

Page 23: ...M5 X 6 ST ST countersink screw figure 23 and the four off M5x8 two off on right hand side and two off on left hand side holding the brace container support rear figure 23a the container support can no...

Page 24: ...nd push horizontally to fully engage the rear lancing engage the middle and front lancing s in their associated vertical wall supports and press down on the runner sharply it should engage in the fron...

Page 25: ...either of the 2 condenser fans the front grille will need to be removed Chapter 8 Depending on which fan has failed you will need to disconnect the Earth Neutral Live wires from the connectors on the...

Page 26: ...the amp fuse in the 240v mains supply to the controller controller controller controller this fuse and holder is situated adjacent to the controller Figure 25 and is accessed by removal of the front...

Page 27: ...o 24 volt power supply 8 8 8 8 230 volt neutral to 24 volt power supply 9 9 9 9 10 10 10 10 11 11 11 11 Compressor and condenser fan 230 volt live 12 12 12 12 Compressor and condenser fan 230 volt neu...

Page 28: ...or Dixell XB570L Blast Chill Controller Spare Spare Spare Spare Insert Probe Neutral Neutral Defrost Drawer Neutral Temp Neutral Probe Temp Probe Live Compressor Condenser Fan Mains in Condenser Fan L...

Page 29: ...parameter appears flashing 6 To store the setting 24 1 24 1 24 1 24 1 How to enter setting How to enter setting How to enter setting How to enter settings s s s for each cycle for each cycle for each...

Page 30: ...ers Parameters Parameters Parameters Hy 1 Hysteresis AC 1 Anti short cycle PAU 0 Time of standby PFt 15 Maximum acceptable duration of power failure Con 15 Compressor on time with faulty probe COF 15...

Page 31: ...management Second relay management Second relay management Second relay management 2CH C1 Compressor setting during the holding OAt 0 Second compressor switching on delay OAS 0 1 Set point for second...

Page 32: ...bUt 60 Buzzer activation at the end of the cycle tPb NTC Type of probe rEL Release code Ptb Parameter code dP2 Cycles Cycles Cycles Cycles Cy1 Cy1 Cy1 Cy1 Soft Chill 90 minutes Soft Chill 90 minutes...

Page 33: ...settings Cycle 3 settings CyS tiM Cycle setting dbC No Defrost before cycle iS1 0 Insert probe set point first phase rS1 15 Room probe set point first phase Pd1 Off Maximum time for first phase iS2 0...

Page 34: ...ande drawer system and should need minimum maintenance Figure 28 Refrigeration circuit diagram The unique design for airflow over the condenser means that the majority of any airborne contaminants are...

Page 35: ...xamples of single two and three drawer options VCS1HCHS VCS1HCHS VCS1HCHS VCS1HCHS Single drawer High castor base Heat shielding worktop This arrangement is intended to support a grill or oven VCS2C V...

Page 36: ...ADE 2022 C Page 36 of 50 VCS2CM VCS2CM VCS2CM VCS2CM Two drawer Castor base Microwave station Optional can opener Blast chiller drawer Lockable drawer front...

Page 37: ...lid height Drawer temperature probe faulty Replace temperature probe Defrost termination probe faulty Replace temperature probe Blocked capillary line Replace capillary tube Low refrigerant Search fo...

Page 38: ...ommended Action Recommended Action Controller has failed Replace Controller 2 2 2 27 7 7 7 6 6 6 6 Evaporator Evaporator Evaporator Evaporator fans do fans do fans do fans do not run when drawer is cl...

Page 39: ...2 C Page 39 of 50 2 2 2 28 8 8 8 Exploded diagrams Exploded diagrams Exploded diagrams Exploded diagrams 2 2 2 28 8 8 8 1 1 1 1 Housing spare parts Housing spare parts Housing spare parts Housing spar...

Page 40: ...22 C Page 40 of 50 28 2 28 2 28 2 28 2 Fridge Electrical System and drawer Fridge Electrical System and drawer Fridge Electrical System and drawer Fridge Electrical System and drawer parts parts parts...

Page 41: ...41 of 50 28 3 28 3 28 3 28 3 Insulated Lid part No 103013 Insulated Lid part No 103013 Insulated Lid part No 103013 Insulated Lid part No 103013 Complete Assembly Complete Assembly Complete Assembly C...

Page 42: ...d Castors Part No 102992 ard Castors Part No 102992 complete assembly complete assembly complete assembly complete assembly Item Item Item Item Part No Part No Part No Part No Description Description...

Page 43: ...astors Part No 103506 103506 103506 103506 complete assembly complete assembly complete assembly complete assembly Item Item Item Item Part No Part No Part No Part No Description Description Descripti...

Page 44: ...o 103 Small Castors Part No 103535 535 535 535 complete assembly complete assembly complete assembly complete assembly Item Item Item Item Part No Part No Part No Part No Description Description Descr...

Page 45: ...65 Double Castor with Adapter Part No 103465 co co co complete mplete mplete mplete assembly assembly assembly assembly Item Item Item Item Part No Part No Part No Part No Description Description Desc...

Page 46: ...s rear Feet front Part No 102993 lers rear Feet front Part No 102993 complete assembly complete assembly complete assembly complete assembly Item Item Item Item Part No Part No Part No Part No Descrip...

Page 47: ...Feet front Part No 103393 Small Feet front Part No 103393 Small Feet front Part No 103393 complete complete complete complete assembly assembly assembly assembly Item Item Item Item Part No Part No Pa...

Page 48: ...C Page 48 of 50 2 2 2 28 8 8 8 10 10 10 10 T T T T Top cover Top cover Top cover Top cover Item Item Item Item Part Part Part Part No No No No Description Description Description Description 1 103034...

Page 49: ...11 1 1 1 W W W W Worktop shown with optional 50mm Worktop shown with optional 50mm Worktop shown with optional 50mm Worktop shown with optional 50mm up stand up stand up stand up stand Item Part No De...

Page 50: ...ADE 2022 C Page 50 of 50 2 2 2 28 8 8 8 1 1 1 12 2 2 2 HS HS HS HS Heat shield top Heat shield top Heat shield top Heat shield top Item Part No Description 1 103570 HEAT SHIELD TOP...

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