Acumentrics Rugged-UPS 2500 Series Operator'S Manual Download

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Operator’s Guide for Rugged-UPS 2500 Series

Part Number: 91-0063 Rev. F 9/15/09

Page 1 of 33

www.acumentrics.com

20 Southwest Park Westwood, MA. 02090
Phone: (800)-332-0277 Fax: (781)-461-1261

Rugged

UPS



2500 Series

Summary of Contents for Rugged-UPS 2500 Series

Page 1: ...erator s Guide for Rugged UPS 2500 Series Part Number 91 0063 Rev F 9 15 09 Page 1 of 33 www acumentrics com 20 Southwest Park Westwood MA 02090 Phone 800 332 0277 Fax 781 461 1261 Rugged UPS 2500 Series ...

Page 2: ...t version of this manual and additional product availability The most recent manual revision date is listed on the front page of this manual Rugged UPS is a registered trademark of Acumentrics Corporation Copyright 2002 2009 by Acumentrics Corporation All rights reserved Reproduction in whole or in part without permission is prohibited All other trademarks are the property of their respective owne...

Page 3: ...16 Shutdown parallel 17 Hot Swapping parallel 17 Installing a New Secondary Unit 17 Remote Operation 17 Parallel Units Operated As Standalone 18 Reset the Circuit Breaker 19 Battery Status 19 Audible Alarm 19 Shutdown Procedures 20 Preparation for Movement 20 Operation under extreme heat 20 Operation under Extreme Cold 20 Operation under High Humidity 20 Input Output Connections 20 25 Pin Auxiliar...

Page 4: ...ency tolerance enables the rugged series to operate from generators in the field or any international power standard This durable and versatile system contains advanced on line technology to provide highly reliable power back up and conditioning for the most sensitive electronic devices Optional shipboard models do not have output neutral tied to ground The Rugged UPS 2500 utilizes a unique Flow T...

Page 5: ...er type of receptacle may result in a shock hazard and may violate local electrical codes Do NOT obstruct the air intake in the front of the unit or the exhaust outlet at the rear of the Rugged UPS 2500 Sufficient airflow through the Rugged UPS is vital to its operation This UPS has an internal energy source the battery that cannot be de energized by the user The output may be energized when the u...

Page 6: ...ned within This manual is written for users who will be using the Rugged UPS 2500 for AC Input DC Input AC Output DC Output with Battery Pack and Extended Run Battery input either standard or shipboard Models designated with SH or P in the part number do not have the output neutral tied to ground Features options that are present in this manual that do NOT correspond with your device should be dis...

Page 7: ...duct s enclosure that may be hazardous to the user and nearby personnel ATTENTION Refer to the Operator s Guide for more information This symbol is intended to alert the user to the presence of important operating and maintenance instructions accompanying the device DO NOT throw units in the trash This UPS contains sealed lead acid batteries Batteries should not be discarded in the trash RECYCLE b...

Page 8: ...oating Neutral XR External Battery Connection and Internal Battery 52B Internal Battery Only An isolated DC Output 24 24 Volt DC Output 28 28 Volt DC Output 12 12 Volt DCOutput 48 48 Volt DCOutput K Watt of DC Output Ex 6K 1 2 2 When K not specified 250W module U Represents AC DC Input R Represents AC Input Device with continuous output power of 2500 VA 2000W NOTE When a particular designation is ...

Page 9: ...shipping insurance and packaging the equipment securely to avoid shipping damage using the original packaging If this packaging is no longer available Buyer shall contact the Customer Service Department for instructions prior to returning equipment Any technical advice furnished before or after delivery in regard to use or application of equipment is furnished on the basis that it represents Acume...

Page 10: ... total AC DC 2000VA 50 Hz Peak AC Current 44 A 22 A with Optional 230VAC AC Output AC Output Voltage 115 VAC 5 230 VAC 5 option available AC Output Frequency 60Hz 5 Optional 50 Hz with 230VAC AC Output Waveform Sinusoidal DC Output Optional 250W 24 VDC 5 or 250W 28VDC 5 Others available upon request Total Harmonic Distortion 1 with 2000W resistive load Environmental Operating Temperature 18 C to 5...

Page 11: ... Park Westwood MA 02090 Phone 800 332 0277 Fax 781 461 1261 Page 11 of 33 Section 2 Operation Controls Indicators of Rugged UPS Series Front Bezel This section illustrates and describes the controls indicators ports connectors 4 3 5 6 7 8 9 10 1 2 On Off Fan Intake Load AC Line On Ext DC On Int DC Battery Rep Battery Overload Over Temp ...

Page 12: ...er When battery pack charge is near depletion the last LED blinks and the alarm beeps once per second before low battery shutdown occurs When the UPS switches to internal DC the battery pack charge decreases and fewer LED s remain illuminated and operating time becomes shorter At elevated operating temperatures only four LEDs may be illuminated 5 On AC Line This indicator is illuminated when the R...

Page 13: ...Input power connector for external power sources an AC and DC power output connector for supplying power to loads an external battery connector for use with optional external battery a 9 pin D type female communication port connector compatible with RS 232 and an auxiliary port D type 25 pin female connector used by the manufacturer to program units and is also for parallel operation in applicable...

Page 14: ... verify the following indicators illuminate Battery Status indicators are illuminated identifying a battery is present and appropriate charge status when the device is operating on battery only AC Line indicator will illuminate when AC source is present DC Line indicator will illuminate when DC source is present Load indicators are illuminated when load is present Start up on Internal Battery Pack...

Page 15: ...ts are connected in parallel NOTE The 24 VDC output on these should not be connected in parallel only the AC output CAUTION If AC Outputs are NOT connected properly lethal voltages may exist Hazardous voltages may exist in the cables use caution NOTE Parallel units are identical the operator determines which unit will be the PRIMARY and which unit will be the SECONDARY Connectors can be connected ...

Page 16: ...ion box during operation All HOT lines must be tied together and all Neutral lines must be tied together by junction box or power distribution unit UPS P S JUNCTON BOX UPS TO LOAD S AC OUT AC OUT AC IN AC IN WARNING Under NO circumstances should two UPS units ever be operated in parallel unless they are configured with the parallel cables and outputs are tied together Start Up parallel If parallel...

Page 17: ... during this operation ONLY unplug the connector attached to the SECONDARY unit that needs to be replaced Installing a New Secondary Unit Plug in AC connectors Extended Run Battery XR connector and communications connector Plug in paralleling cable in the rear of the SECONDARY device Turn ON AC input circuit breaker located in the rear of the SECONDARY device Turn ON SECONDARY unit with front pane...

Page 18: ...figuration or needs to be isolated for verification This is possible by using an adapter Acumentrics part number ACG9249 However there are some precautions that need to be understood Ensure all AC circuit breakers are OFF and all outputs are OFF before making or removing any cable connections Ensure the AC output of the unit to be isolated is not connected in parallel with any other unit Attach th...

Page 19: ... position If the circuit breaker trips repeatedly refer to the troubleshooting procedures NOTE DO NOT hold the AC circuit breaker in the ON position Battery Status To verify the battery pack is fully charged to its present capacity simply disconnect ALL external power except the battery and visually check the Battery Status Indicators on the front panel If ALL five indicators are ON the battery pa...

Page 20: ...ot dry or moist climates the equipment connectors and receptacles are subject to damage from windblown sand and dust DO NOT leave connectors and receptacles uncovered Do not put a cable on the ground unless the protective cover is on the connector Operation under Extreme Cold Extreme cold causes cables to become hard brittle and difficult to handle When handling and connecting cables avoid kinks a...

Page 21: ...pability is provided as well The DB9 connector is a 9 pin D type female with the following RS232 level TRUE SPACE 7 5V or greater FALSE MARK 7 5V or less 1 2 3 4 5 6 7 8 9 The Rugged UPS 2500 has two modes of communication these are simple signal and smart The former uses dry contact closures and the latter is true RS232 communication Acumentrics communications cable p n ACG9236 allows you to use ...

Page 22: ...True if the internal temperature of the UPS exceeds a safe upper limit SMART MODE Below is a list of the commands their function and the format the response will be returned Please note that the commands are case sensitive The first command you must enter to start is G this puts the unit into Smart Mode You will also need the following information Baud rate 2400 Data bits 8 Stop bits 1 No parity x...

Page 23: ... Capability and Operation The Ethernet interface consists of a 10 100 Base T network interface using a standard RJ45 connector SNMP v3 protocol is supported with DHCP enabled The interface card has its own MAC address which is included with the documentation The UPS supports a standard UPS MIB and may be accessed by using a MIB browser that supports SNMP v3 Refer to table 1 for supported features ...

Page 24: ...his object should be set by the administrator Write 1 unknown 2 Normal battery 3 Low battery 4 Depleted upsObjects 1 upsBattery 2 upsBatteryStatus 1 int The indication of the capacity remaining in the UPS system s batteries A value of battery Normal indicates that the remaining run time is greater than upsConfigLowBattTime A value of batteryLow indicates that the remaining battery run time is less...

Page 25: ...lerance Read upsObjects 1 upsInput 3 upsInputTable 3 upsInputEntry 1 upsInputVoltage 3 int The magnitude of the present input voltage Read 1 other 2 none 3 normal 4 bypass 5 battery 6 booster upsObjects 1 upsOutput 4 upsOutputSource 1 int The present source of output power The enumeration none 2 indicates that there is no source of output power and therefore no output power for example the system ...

Page 26: ... the UPS output or the UPS system as determinedby the value of upsShutdownType at the time ofshutdown Write upsObjects 1 upsControl 8 upsStartupAfterDelay 3 int Setting this object will start the output after the indicated number of seconds including starting the UPS if necessary Setting this object to 0 will cause the startup to occur immediately Setting this object to 1 will abort the countdown ...

Page 27: ...nputBad 6 OID An input condition is out of tolerance Read upsObjects 1 upsAlarm 6 upsWellKnownAlarms 3 upsAlarmOutputBad 7 OID An output condition other than OutputOverload is out of tolerance Read UpsAlarmOutput upsObjects 1 upsAlarm 6 upsWellKnownAlarms 3 Overload 8 OID The output load exceeds the UPS output capacity Read UpsAlarmOutputOff upsObjects 1 upsAlarm 6 upsWellKnownAlarms 3 AsRequested...

Page 28: ...ed by any parties other than the Acumentrics Corporation Legend Signifies Pin Contacts Signifies Socket Contact AC Input Pin Out Functionality NOTE All units that include U or R in the device title Plug Part Number Cannon CA02COME22 2PB Viewed on Mating Face of Input Connector B A C Ground Neutral Hot AC Output Pin Out Functionality for 115 VAC devices NOTE All units that include U or R in the dev...

Page 29: ... Functionality for 230 VAC devices NOTE All units that include Ui Uia or Ri Ria in the device title Plug Part Number Cannon CA02COME22 2SWB Chassis Hot Neutral Viewed on Mating Face of Output Connector B C A Extended Run Battery Input Pin Out Functionality NOTE All units that include XR in the device title Plug Part Number Cannon CA02COME28A16SB C B H G 24 VDC 24 VDC Return Viewed on Mating Face o...

Page 30: ...y NOTE All units that include 24 or 28 in the device title Plug Part Number Cannon CA02COME18 10SB A D B C Hot Ground No Contact for 250W for higher wattages No Contact for 250W for higher wattages Viewed on Mating Face of Output Connector DC Input Pin Out Functionality NOTE All units that include U in the device title Plug Part Number Cannon CA02COME28A16PB B C G H 24 VDC 24 VDC Return Viewed on ...

Page 31: ...ed periodically according to the recommendations shown in table 1 Battery packs can be recharged using the UPS Table 1 Storage Temperature and Supplementary Recharge Intervals Temperature Life Below 20 C 68 F 9 months 21 C 70 F to 30 C 86 F 6 months 31 C 88 F to 40 C 104 F 3 months 41 C 106 F to 50 C 122 F 1 5 months The battery OCV Open Circuit Voltage can be used as an indicator of battery pack ...

Page 32: ...ategories and areas Symptom Recommended Action 1 Unit does not turn on or unexpectedly shuts off Remove battery and verify AC source Ensure the circuit breaker is in the ON position Flip the Main Power Switch to the ON position Ensure the load connected to the UPS does NOT exceed the UPS Power Rating Verify a good battery pack module is fully inserted and secured in the UPS Verify the output power...

Page 33: ...he ON position 6 Audible alarm continuously sounds with the over temperature indicator illuminated UPS internal heat sink temperature is critically high Ensure UPS is not operating in ambient temperature above 50 C Turn the Main Power switch to the OFF position Wait for 10 15 minutes flip the Main Power Switch to the ON position Verify the fan is operating properly If the problem persists return U...

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