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SERVICE AND PARTS MANUAL

MODEL 200

TIME RECORDERS

ACROPRINT TIME RECORDER

5640 DEPARTURE DRIVE

RALEIGH, NC 27616

919–872–5800

REV C – 00733
06–0116
07/97

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Summary of Contents for 200

Page 1: ...SERVICE AND PARTS MANUAL MODEL 200 TIME RECORDERS ACROPRINT TIME RECORDER 5640 DEPARTURE DRIVE RALEIGH NC 27616 919 872 5800 REV C 00733 06 0116 07 97 ...

Page 2: ...V A REMOVING TYPEHEAD ASSEMBLY B DISMANTLING TYPEHEAD ASSEMBLY C REASSEMBLING TYPEHEAD V CARD RECEIVER VI RIBBON DRIVE REVERSE VII PLATEN INSTALLATION AND TRIMMING VIII ELECTRICAL INFORMATION IX SERVICE TIPS X RECTIFIER TESTS XI SUGGESTED TOOLS EQUIPMENT XII WIRING DIAGRAMS XIII ASSEMBLY DRAWINGS AND PARTS REFERENCE ...

Page 3: ...ute Typewheel and is reinforced with a hardened Steel Cam This Cam is used to back the Hour Follower Lever and let it drop once each hour or each complete revolution of the Minute Typewheel As viewed from the bottom center of the Typehead Assembly the drop off occurs when the Typewheel advances from 59 to 00 minutes The tab on the Hour Follower Lever should clear the back side of the Hour Drop off...

Page 4: ...it does not look for burrs on Day Date Shaft Put Minute Shaft over brass Hour Arbor grease Hour Cam on Minute Wheel Install Typehead Rear Plate and secure with three of the four Typehead Spacers Do not install Spacer where the springs are going to hook in the Typehead Rear Plate Install this Spacer after all Springs are connected to the Rear plate All three Typewheels should spin freely if not fre...

Page 5: ...e Gear does not rub the side of the Wheel rotate the top of the Drive Gear to the rear until Gear stops and then tighten both Set Screws in the Drive Gear Install Card Receiver Support Plate and start the four Mounting Screws Align Upper Card Receiver to Inside Card Receiver and tighten the four Mounting Screws Plug in the Recorder and print on a card The 00 on Minute Wheel will always be the alig...

Page 6: ...rinting to be out of alignment and affect the spacing between prints VI RIBBON DRIVE REVERSE Every time the Model 200 prints the Hammer Shaft pulls the Ribbon Feed Lever down The Ribbon Feed Lever should be adjusted by the two Set Screws so the Ribbon Feed Pawl will advance the Ribbon Ratchet 2 teeth Attached to the Ribbon Feed Lever is the Ribbon Feed Pawl The Ribbon Feed Pawl will engage with th...

Page 7: ...r failure recently B Gaining time minutes 1 Minute Feed Pawl backing up two 2 teeth 2 Minute Feed Pawl and Detent Pawl out of adjust ment When this adjustment is incorrect the Hour Cam on Minute Wheel wears the point off Hour Cam On the 59th minute the Minute Feed Pawl comes out of the 60 tooth Ratchet At this time the Minute Wheel can be rotated by the Hour Follower Level This will account for on...

Page 8: ...10 125vac 85vdc 12vdc 208 250vac 170vdc 240vdc D If meter indicates within the acceptable maxi mum minimum range the Rectifier is operating properly with the problem most likely being in the Load Circuit 2 Precautions A Make sure that there in no accidental shorting of the Terminals of the Rectifier by screw drivers other tools or metallic objects when the AC Input has been activated This could ca...

Page 9: ...table Wrench 4 Adjustable Wrench Screw Driver Large Screw Driver Medium Screw Driver Medium Small 8 long Screw Driver Phillips Screw Driver Close Quarter Screw Starter Screw Driver Split Blade Type Duck Bill Pliers Diagonal Side Cutting Pliers 6 oz Ball Peen Hammer Oil Can use 6 Machine Oil for pivotal points Tube grease or vaseline for hour day Ratchets cams Hammer Trip Latch 6 Knife Edge File Sm...

Page 10: ...150 P150 200 3 WIRE MINUTE IMPULSE WITH CORRECTION 150 P150 200 2 WIRE REVERSE POLARITY WITH CORRECTION 150 P150 200 2 WIRE MINUTE IMPLUSE NON CORRECTIVE ...

Page 11: ...150 P150 200 RECHARGEABLE WITH STANDARD MOV 120 240V AC 150 P150 200 WITH SIGNAL CONTROL OPTION 120 240V AC 150 P150 ONLY ...

Page 12: ...9 9 MODEL 200 DIAL MOUNTING PLATE ASSEMBLY ...

Page 13: ... 000 5 40 X 3 16 PHILLIPS SCREW 4 3 31 0126 005 DIAL PLATE 4 32 0104 000 HOUR HAND GEAR 5 32 0103 000 HOUR REDUCTION GEAR 6 33 0135 003 MINUTE HAND SHAFT 7 46 0116 000 140 X 250 X 010 SPACER 2 8 45 0105 000 1 8 E CLIP 9 46 0107 004 SHIM 284 X 191 X 010 2 10 32 0136 002 MINUTE HAND BEARING 11 47 0112 000 5 40 X 3 16 SLOTTED SCREW 2 12 32 0140 002 MITER GEAR 13 47 0128 000 5 40 X 3 16 SET SCREW 2 ...

Page 14: ...MODEL 200 CARD GUIDE FRAME ASSEMBLY ...

Page 15: ...TION PIVOT ARM BRACKET 10 35 0118 000 PIVOT SPRING 11 38 0131 003 CANCELLATION PIVOT ARM 12 35 0119 000 CANCELLATION SPRING 13 38 0132 000 CANCELLATION PAWL 14 65 0102 000 MICROSWITCH 2 15 47 0117 000 4 40 X 5 8 PHILLIPS SCREW 3 16 73 0108 000 SWITCH INSULATOR 2 17 48 0105 000 8 EXTERNAL LOCKWASHER 2 18 47 0109 000 8 32 X 1 4 PHILLIPS SCREW 2 19 38 0130 003 CARD TRIP LEVER 20 45 0116 000 DIE 21 45...

Page 16: ...MODEL 200 TYPEHEAD ASSEMBLY 5 WHEEL ...

Page 17: ...HEAD SPACER 4 19 46 0104 002 CENTER TYPEHEAD SPACER 4 20 46 0106 002 CENTER SPACER BUSHING 3 Wheel Option 4 CODE TOTAL NO PART NO DESCRIPTION QTY REQ 21 38 0105 002 HOUR FOLLOWER LEVER 22 35 0104 000 DETENT PAWL SPRING 324 Long 23 46 0105 002 LONG TYPEHEAD SPACER 4 24 38 0106 002 HOUR RATCHET PAWL 2 25 32 0111 002 STUD COLLAR 26 38 0103 002 DAY DATE FOLLOWER 27 46 0107 003 500 X 250 X 003 SHIM Opt...

Page 18: ...MODEL 200 TYPEHEAD DIAL DRIVE ASSEMBLIES Including Minute Impulse and Rechargeable Options ...

Page 19: ...CHET 29 47 0122 000 5 40 X 1 4 PHILLIPS SCREW 3 30 32 0178 003 DRIVE GEAR 32 0178 005 MINUTE IMPULSE DRIVE GEAR WITH PIN 31 33 0119 000 1 8 X 5 8 ROLL PIN 32 38 0101 003 MINUTE FEED DETENT PAWL 2 33 35 0101 000 DETENT SPRING 34 35 0100 000 MINUTE FEED SPRING CODE TOTAL NO PART NO DESCRIPTION QTY REQ 35 33 0101 002 MINUTE DETENT STUD 36 32 0139 003 DIAL DRIVE GEAR 37 32 0141 003 COMPOUND GEAR 38 57...

Page 20: ...MODEL 200 SIDE FRAME ASSEMBLY ...

Page 21: ...00 MINUTE FEED SPRING 30 42 0119 000 HAMMER SHAFT STOP BUMPER 31 31 0137 002 HAMMER SHAFT STOP 32 52 0100 000 RECTIFIER CODE TOTAL NO PART NO DESCRIPTION QTY REQ 33 47 0108 003 6 32 X 3 8 SLOTTED SCREW 34 33 0144 002 RIBBON REVERSE SHAFT 35 33 0157 002 UPPER SLIDE SHAFT 36 45 0113 000 3 8 COLLAR AND 10 32 SET SCREW 2 38 33 0152 002 BOTTOM TIE BAR 39 20 0115 000 RIBBON REVERSE LEVER ASSEMBLY 40 47 ...

Page 22: ...MODEL 200 FINAL ASSEMBLIES ...

Page 23: ... 0101 002 MOV ASSEMBLY 230V CODE TOTAL NO PART NO DESCRIPTION QTY REQ 22 10 0123 000 RECHARGEABLE B P 6V P C BOARD 115V 10 0123 002 RECHARGEABLE P C BOARD 230V 23 47 0108 004 6 32 X 1 2 SLOTTED SCREW 2 24 20 0196 000 SIDE FRAME ASSEMBLY 120V 20 0196 002 SIDE FRAME ASSEMBLY 240V 25 20 0197 000 DIAL MOUNTING PLATE ASSEMBLY 26 34 0100 000 BLACK HOUR HAND 27 48 0107 000 4 INTERNAL LOCKWASHER 28 34 010...

Page 24: ...MODEL 200 COVER ASSEMBLY ...

Page 25: ...T NO DESCRIPTION QTY REQ 1 30 0108 000 GREEN 200 COVER 2 49 0115 000 ZIP TWIST NUT 4 3 45 0103 004 LOCK HEX NUT 4 44 0147 000 WIRING DIAGRAM LABEL 5 44 0151 000 NAMEPLATE LABEL 6 34 0104 000 PLEXIGLAS WINDOW 7 42 0113 002 BEZEL 8 45 0120 000 200 LOCK 9 45 0103 003 KEY 2 45 0120 002 LOCK KEY ASSEMBLY ...

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