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BGA Rework Station

 

User Manual

Beijing    TECHNICAN    CO.,Ltd. 

Summary of Contents for IR-PRO-SC

Page 1: ... ACHI 1 BGA Rework Station User Manual Beijing TECHNICAN CO Ltd ...

Page 2: ...he operation and conservation condition of products Our contact information product guarantee and so on The parameters of IR PRO SC BGA Rework Station hardware description and Self help install Set Bottom Temperature Controller Programmer Controller General Description BGA Rework operation steps Prompt ...

Page 3: ...epair of medical equipment communications equipment maintenance video game maintenance training teaching and other fields We also produce and operate some assistant and materials of manual BGA welding such as customized BGA Reballing Template solder ball Flux etc to help users streamline operation improve the success rate of welding and reduce welding costs We also can undertake single or small qu...

Page 4: ...m to use where the air mobility should be small as possible Avoid it closing to air conditioners fans and the other outlet In case of electrical short circuit avoid the products contacting with water Forbid using this equipment in flammable and explosive substances The operators hands or other parts of the body should maintain a safe distance from the heater Forbid touching the heater to avoid sca...

Page 5: ...to the only serial number the serial number bar code the warranty certificate affixed the fixed position of the machinery Please send the product to the Beijing TECHNICAN CO if fault happen If the following situations occered the users will not be entitled to free warranty service then the maintenance the cost of materials and the man hour will be charged So to ensure your rights please read the f...

Page 6: ... Size of Bottom heating 260 mm mm Consumption of Bottom heating 2000W General power 2500W Temperature Control Control mode of Upper PLC programmable logic controller precision 0 5 Alarm Control mode of Bottom Iindependent temperature control high precision closed loop control precision 0 5 NO Alarm Rework Function SMD Suit for welding remove or repair packaged devices such as BGA PBGA CSP multi la...

Page 7: ...ower heating Can Simultaneously heated or First preheat then the upper part of heating 1 Upper Heater 2 X axis Regulator 3 LED Auxiliary Lighting 4 Y axis Lifting Regulator 5 Bottom Heater Pre Heater 6 PCB Table and locking handle seat 7 Cooling Fan 8 Start button 9 Emergency Stop button 10 Cooling switch 11 Lighting switch 12 Upper Fan switch 13 Bottom Temperature Controller 14 Upper Programmable...

Page 8: ... ACHI 8 switch selector for Bottom Heater Module PCB Table ...

Page 9: ...ss the SET button of Bottom temperature control instrumentation for 1 seconds then the PV window to show SU The SV window to show current setting temperature And the adjustable number flashes Press key to adjust temperature Press key to modify the value After the setted Press the SET button for 1 seconds save the current temp ...

Page 10: ...ell period 1 Ramp 2 Dwell period 2 and are executed in succession S N Item Functions Parameters setting key Up key Increase value Down key Decrease value Selects the program pattern number Starts hold the program changes the mode from fixed value control to program control Program parameters setup Changes the indication on SV MV TIME display OUNT Output indicator STEP Indicates the step number of ...

Page 11: ... the appropriate target setpoint in display units If R1 END the program will be ended when the program runs to the slope Target Setpoint 1 The target value to which the setpoint ramps when the programmer has been placed into RVN Dwell period 1 In a Dwell period the target setpoint which has been attained remains unchanged for a fixed period All the dwell periods are defined by their duration in mi...

Page 12: ... ACHI 12 Program Parameter List ...

Page 13: ...tion Steps 1 Be all set Fixed motherboard Shift sensor sensor press close to BGA chip Adjust the height of heating head with adjustment knob Prompt BGA chip in the middle of heating head heating head away from BGA chip 2CM ...

Page 14: ...witch In the operation can press the Emergency stop switch stop operating 3 After the program runs automatic Alarm 8 SECONDS and automatically cut off the heating power this time you can check the following solder ball is completely liquefied BGA chips should be subject to settlement floating state ...

Page 15: ... open the Upper fan and Cooling Fan Switch 2 Remove motherboard Clear insulating tape 3 BGA Rework Station Cooled Then close Total Power Warning If BGA Rework Station NO Cooling Do not close the Power When the temperature is not cooled Do not touch heating module ...

Page 16: ... success rate of Rework PCB and chips need drying and processing in principle PCB board or chip moist heat process will occur in the burst phenomenon the Rework process may hear the blasting sound of a minor According to actual situation Please self control 7 PCB board heating time is too long or repeated several times the surface heating will lead to discoloration 8 Users from modifying temperatu...

Page 17: ...bles S N Mnemonic Parameter Adjustable Range 1 r1 Ramp Rate 1 1 2 L1 Target Setpoint 1 0 230 End 3 d1 Dwell Time 1 0 9999sec 4 r2 Ramp Rate 2 1 5 L2 Target Setpoint 2 0 230 End 6 d2 Dwell Time 2 0 9999sec 7 r3 Ramp Rate 2 1 8 L3 Target Setpoint 2 0 230 End 9 d3 Dwell Time 2 0 9999sec Hb 230 Rework temperature curve to set examples Lead Sn63Pb37 PTN 1 r1 1 L1 85 d1 70 r2 1 L2 150 d2 35 r3 1 L3 185 ...

Page 18: ...ly 183 Reflow temp 185 190 Reflow time 10 Sec that of lead free is approximately 217 Reflow temp 220 225 Reflow time 15 Sec 6 No matter you click Run in the IRSOFT or Push the start switch on the control board Rework station will be autorun current program segment in the Temperature Controller So you must Select the appropriate temperature program segment in the PTN windows or You can downloaded I...

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