Ace Sports ARROW 150CC 1502 Parts Manual Download

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150CC ARROW SCOOTER

MODEL #1502

PARTS MANUAL

A.C.E. SPORTS

1305-A S. BRUNDIDGE ST, SUITE #138 | TROY, AL 36081

P: 888.562.9ACE, F: 888.562.8ACE | WWW.ACESPORTSONLINE.COM

Summary of Contents for ARROW 150CC 1502

Page 1: ...150CC ARROW SCOOTER MODEL 1502 PARTS MANUAL A C E SPORTS 1305 A S BRUNDIDGE ST SUITE 138 TROY AL 36081 P 888 562 9ACE F 888 562 8ACE WWW ACESPORTSONLINE COM...

Page 2: ...purchase We hope you enjoy your new scooter Following are the part descriptions for your scooter As technology changes and advances some parts may vary from those written in this manual We have the ri...

Page 3: ...INDEX TO FRAME GROUP F 01 Headlight F 02 Meter F 03 Switches F 04 Front Brake Master Cylinder F 05 Steering Handle F 06 Front Cover F 07 Front Luggage Compartment F 08 Floor Panel F 09 Luggage Case Re...

Page 4: ...Cylinder Head Cover Comp 1 Sold as Assembly 2 7213 0002 Breather Pressure Plate 1 Sold as Assembly 3 513 1007 Breather Tube 1 Sold as Assembly 4 7200 0001 Screw ST4 2 x 8 F H 3 Sold as Assembly 5 513...

Page 5: ...100 2 7 513 1002 Carburetor Insulator Gasket 1 8 513 1003 Carburetor Insulator 1 9 513 1004 Intake Tube Assy 1 10 513 1006 O Ring 27 x 2 0 1 11A 557 1001 Valve Spring Set Assembly 1 11 12 11 657 0004...

Page 6: ...4 21 513 1027 EX Valve Rocker Arm Shaft 1 22 7213 0008 Camshaft Group 1 23 513 2004 Rocker Arm 2 24 557 1002 Valve Spring Retainer 2 25 513 1010 Valve Oil Seal Assy 2 26 513 1012 Ex Valve 1 27 500 100...

Page 7: ...513 1016 Chain Adjuster Assy 2 4 513 1015 Chain Adjuster Gasket 1 5 7200 0006 Cam Chain Screw 1 6 7200 0007 O Ring 15 5 x 1 5 1 7 513 1032 Cam Chain Tensioner 1 8 513 1039 Cam Chain 1 9 513 1017 Guide...

Page 8: ...04 CARBURETOR REF Part No Description Qty Remarks 1 513 3003 Carburetor Assy 1 2A Tube Assy 1 2 3 4 2 7213 0013 3 Way Joint 1 Sold as Assembly 3 7213 0014 Tube Clip 3 Sold as Assembly 4 7213 0015 Tub...

Page 9: ...1037 Piston 1 2A 500 1038 Piston Ring Set 1 2 3 4 2 First Piston Ring 1 Sold as Assembly 3 7213 0018 Second Piston Ring 1 Sold as Assembly 4 7213 0019 Piston Oil Ring Set 1 Sold as Assembly 5 513 1035...

Page 10: ...7213 0027 Breather Tube Assy 1 7 7222 0003 Radial Ball Bearing 46031 1 8 7213 0028 Kick Return Stopper Plate 1 9 500 1175 Bolt M06 x 14 1 10 7213 0029 Pin Brake Shoe Anchor 1 11 7213 0030 Kick Start...

Page 11: ...Piston 1 2A 500 1038 Piston Ring Set 1 2 3 4 2 7213 0017 First Piston Ring 1 Sold as Assembly 3 7213 0018 Second Piston Ring 1 Sold as Assembly 4 7213 0019 Piston Oil Ring Set 1 Sold as Assembly 5 513...

Page 12: ...213 0045 Throttle Cable Clamp 1 4 7213 0046 Dowel Pin 2 5 7213 0047 Brake Cable Clamp 1 6 7200 0014 Screw ST4 2 x 8 C H 4 7 7213 0048 L Cover Plate 1 8 7213 0049 Fixing Stand 1 9 olt M06 x 40 6 10 500...

Page 13: ...R REF Part No Description Qty Remarks 1 7213 0053 Engine Hanger Rubber Bushing 1 2 7213 0054 Dowel Pin 8 x 14 2 3 7213 0055 R Crankcase Assy 1 4 500 1054 Bolt M06 x 50 2 5 7213 0056 Double End Studs...

Page 14: ...1 7213 0058 R Crankcase Cover Comp 1 2 7213 0059 Dowel Pin 2 3 500 1013 Bolt M06x95 4 4 77 213 0060 Magneto Clamp 1 5 500 3032 Bolt M06 x 40 1 6 500 1311 Bolt M06 x 110 2 7 500 1304 Bolt M06 x 100 1 8...

Page 15: ...R REF Part No Description Qty Remarks 11 557 1003 Oil Filler Screen Spring 1 12 7213 0064 O Ring 18 x 3 1 13 500 1015 Oil Filler Cap 1 14 513 1020 Oil Filler Screen 1 15 7213 0067 Oil Seal 19 8 x 30 x...

Page 16: ...71 Weight Roller Comp 6 Sold as Assembly 4 7213 0072 Slide Piece 3 Sold as Assembly 5 7213 0073 Drive Face Collar 1 Sold as Assembly 6 7213 0074 Movable Drive Face Comp 1 Sold as Assembly 7 7238 0001...

Page 17: ...1 14 5 7200 0004 Washer 8 Special 1 14 6 7200 0021 Bolt M8 x 12 1 14 7 7222 0006 Radial Ball Bearing 36203 1 14 8 Special Bolt M8 x 12 1 14 9 500 1057 Bolt M06 x 35 2 14 10 Dowel Pin 8 x 14 2 14 11 7...

Page 18: ...marks 1 513 1055 Cooling Fan Comp 1 2 500 1065 Bolt M06 x 18 4 3 500 3012 Nut M12 1 4 500 3011 Washer M12 1 5 500 2510 Bolt M5 x 12 2 6 7213 0087 Magneto Assy 1 7 500 1084 Bolt M06 x 12 2 E 11 GENERAT...

Page 19: ...Gear 1 4 513 1090 Reduction Starter Gear Shaft 1 5 513 1056 Flange Start Clutch Assy 1 5 1 7213 0093 Clutch Gear 1 5 2 7213 0094 Out Clutch Comp Assy 1 5 3 500 1009 Screw M06 x12 3 5 4 7222 0007 Need...

Page 20: ...mp Assy 1 3 1 7213 0100 Oil Pump Shaft 1 3 2 7213 0101 Oil Pump Body 1 3 3 7213 0102 Oil Pump Plate 1 3 4 500 0111 Tapping Screw M3 x 10 1 3 5 7213 0103 Inner Oil Pump Rotor 1 3 6 7213 0104 Outer Oil...

Page 21: ...le Duct 1 5 7213 0106 Dust Shroud 1 6 513 3014 Shroud Comp A 1 7 513 1078 Oil Seal Shroud A 1 8 513 3015 Shroud Comp B 1 9 7213 0107 High Tension Cord Clip 1 10 513 1079 Oil Seal Shroud B 1 11 7213 01...

Page 22: ...ME F 01 HEADLIGHT REF Part No Description Qty Remarks 1 7209 0001 Headlight Holder 1 2 7209 0002 Headlight Bulb 12V 18W 2 3 7209 0003 Sidelight Bulb 12V 3W 2 4 7237 0001 Headlight Cover Comp 1 5A 7209...

Page 23: ...ks 1A 7209 0042 Speedometer Case Assy 4 1 2 3 1 7209 0004 Lens 1 Sold as Assembly 2 7209 0005 Reflecting Plate 1 Sold as Assembly 3 7209 0006 Speedometer Case 1 Sold as Assembly 4 7209 0007 Bulbs 5 5...

Page 24: ...der 1 9 7200 0046 Socket Screw M06 x 20 1 10 7209 0017 Starting Grip 1 11A 7209 0041 L Handle Assy 1 11 12 13 14 11 7209 0018 Handle Bracket 1 Sold as Assembly 12 7200 0047 Screw Socket M5 x 20 1 Sold...

Page 25: ...ing 1 3 7230 0003 Connecting Gasket 1 4 500 1048 Nut M05 1 Sold as Assembly 5 7200 0053 Handle Lever Bolt 1 Sold as Assembly 6A 7252 0025 Fr Brake Assy 1 4 5 6 7 8 6 7252 0002 Fr Brake Oil Cylinder Co...

Page 26: ...7200 0031 Tapping Screw ST 4 2 x 12 6 5 500 1087 Locked Nut M10 1 6 500 1071 Steering Handle Locked Washer M10 1 7 500 2504 Six Edge Bolt M10 x 50 1 8 7240 0004 L Windscreen Cover Plate 1 9 7236 0001...

Page 27: ...002 Fr Cover 1 2 7200 0064 Tapping Screw ST 4 x 12 2 3 7200 0027 Spring Nut ST4 6 4 500 1318 Tapping Screw ST 5 x 16 6 5 7237 0003 R Fr Cover Plate Comp 1 6 500 1048 Nut M05 2 7 7237 0004 L Fr Cover P...

Page 28: ...x 16 8 2 7250 0004 Fr Boot Cover 1 3 7200 0034 Tapping Screw ST 5 x 18 2 4 7240 0005 Number Cover 1 5 7250 0005 Fr Storage Cover 1 6 7240 0006 Fr Storage Lock 1 7 7240 0007 Helmet Hook 1 8 7200 0071 S...

Page 29: ...06 x 16 2 3 7250 0007 R Protecting Plate Comp 1 4 7250 0008 Floor Step 1 5 7200 0025 Spring Nut ST4 8 8 6 500 1062 Tapping Screw ST 4 8 x 16 16 7 7200 0037 Tapping Screw ST 4 8 13 4 8 7240 0009 R Rear...

Page 30: ...7240 0012 Rr Plastic Plate Comp 1 6 7299 0002 Luggage Case Cover Comp 1 7 7250 0014 R Plastic Cover Comp 1 8 7250 0015 L Plastic Cover Comp 1 9 7299 0003 Small Luggage Case Cover 1 10 7200 0033 Tappin...

Page 31: ...Parts Fender Comp 1 6 7236 0005 Clip Set 1 7 7236 0006 Locked Clip 1 8 7236 0007 Nut Clip M06 1 9 7236 0010 Upper Lower Inner Race 1 10 7222 0008 Ball Bearing 1 11 7236 0008 Lower Outer Race 1 12 723...

Page 32: ...d as Assembly 6 7252 0007 Cord Keeper 1 Sold as Assembly 7A Front Brake Caliper Assy 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7 7252 0008 Brake Caliper Body Assy 1 Sold as Assembly 8 7252 0009 Guide Plate 1...

Page 33: ...sembly 3 7240 0013 Valve Stem 1 4 7252 0015 Fr Brake Disk 1 5 500 1068 Bolt M08 x 25 3 6 7240 0014 Collar FR Wheel Side 1 7 7222 0009 Bearing 6301 2 8 7240 0015 Seal Ring 1 9 7240 0016 Collar 1 10 724...

Page 34: ...Arrow 150 Parts Manual F 13 CARRIER PLATE REF Part No Description Qty Remarks 1 7250 0016 Carrier Outer Cover 1 2 7250 0017 Carrier Plate 1 3 500 1009 Flange Bolt M06 x 12 8 F13...

Page 35: ...mbly 3 7252 0016 Locked Nut M16 x 1 5 1 4A Rear Brake Shoe Assy 1 4 5 11 4 7252 0023 Rr Brake Shoe 1 Sold as Assembly 5 7257 0002 Rr Wheel Spring 2 Sold as Assembly 6 7252 0018 Rr Brake Camshaft 1 7 7...

Page 36: ...ription Qty Remarks 1 7240 0020 Seat Lock Plate 1 2 7240 0021 Spring Clip 1 3 7240 0022 Seat Lock Comp 1 4 7240 0023 Seat Bracket Comp 1 5 7240 0024 Seat Lock Cable Comp 1 6 7250 0018 Seat Cushion 1 7...

Page 37: ...tion Qty Remarks 1 7240 0026 Fuel Unit 1 2 7240 0027 Packing Base 1 3 7240 0028 Retainer Fuel Unit 1 4 7250 0019 Fuel Tank Comp 1 5 7240 0029 Fuel Filler Cap Comp 1 6 500 1009 Flange Bolt M06 x 12 2 7...

Page 38: ...17 BATTERY REF Part No Description Qty Remarks 1a 7209 0020 Battery A Small 5 3 4x3 3 4 x 3 1 4 1 Small 1b 7209 0043 Battery B Large 6 1 2X2 3 4X7 1 Large 2 7209 0021 Cable 1 3 7209 0022 1 4 7209 002...

Page 39: ...F 18 AIR CLEANER REF Part No Description Qty Remarks 1 7200 0035 Tapping Screw ST4 2 x 13 8 2 7250 0020 Air Cleaner Cover 1 3 7213 0111 Element Air Filter 1 4 7213 0112 Air Cleaner Body 1 5 7213 0113...

Page 40: ...Qty Remarks 1 7213 0114 Exhaust Pipe Gasket 1 2 7200 0101 Cap Nut M06 2 3 7213 0115 Muffler 1 4 7200 0019 Hex Bolt M10 x 55 2 4a Lock Washer not shown 5 500 1305 Washer 6 2 6 7200 0028 Spring Washer...

Page 41: ...1 2 500 3019 Nut M06 1 3 7240 0032 Damper Rubber Sprocket 1 4 500 1058 Flange Bolt M06 x 25 1 5 8200 1101 Flange Bolt M10 x 25 2 6 7240 0033 Frame Collar 2 7 7250 0022 Side Stand Comp 1 8 7257 0003 Si...

Page 42: ...Part No Description Qty Remarks 1 7253 0001 Rr Cushion Assy 3 pcs set 1 2 7240 0034 Rubber Bushing 1 Sold as Assembly 3 7240 0035 Rubber Bushing Collar 1 Sold as Assembly 4 8200 0152 Flange Bolt M10...

Page 43: ...l Inner Fender 1 3 7240 0036 L Rr Wheel Fender Comp Plate 1 4 7240 0037 R Rr Wheel Fender Comp Plate 1 5 7240 0038 L R Reflector 2 6 7240 0039 Bracket 1 7 7240 0040 Rr Reflector 1 8 500 1048 Nut M05 3...

Page 44: ...Part No Description Qty Remarks 1 7209 0024 L Fr Turn Signal 1 2 7209 0025 R Fr Turn Signal 1 3 7209 0026 Light Holder 1 4 7209 0027 L Fr Bulb 1 5 7240 0041 Turn Signal Holder 1 6 7240 0042 Turn Signa...

Page 45: ...y 1 2 3 4 5 6 7 8 9 2 7250 0025 Rr Tail Light Cover 1 3 7250 0026 L Rr Turn Signal Cover 1 4 7250 0027 R Rr Turn Signal Cover 1 5 7209 0029 Tail Light Holder 1 6 7209 0030 Bulb 12V 5W Tailight 1 7 720...

Page 46: ...7209 0032 Wire Harness 1 2 7209 0033 Horn 1 3 7209 0034 Ignition Coil Wire 1 4 7209 0035 Resistor 1 5a 7209 0036 Regulator 1 5b 7209 0043 Regulator with wire 1 6 7209 0037 Relay Start Comp 1 7 7209 0...

Page 47: ...Engine Hanger 1 3 7240 0044 Fuel Tank Holder 1 4 7240 0045 L Step Plate Comp 1 5 7240 0046 R Step Plate Comp 1 6 7250 0029 Frame Fender 1 7 7240 0047 Head Light Bracket 1 8 7200 0021 Bolt M8 x 12 4 9...

Page 48: ...No Description Qty Remarks 1 7208 0001 Tool Set 7 pieces 1 2 7208 0002 Tool Bag 1 3 7208 0003 Pliers 165 1 4 7208 0004 Wrench 1 5 7208 0005 Wrench 10 12 1 6 7208 0006 Spark Plug Collar Comp 1 7 7208...

Page 49: ...Arrow 150 Parts Manual F 28 LABELS REF Part No Description Qty Remarks 1 7240 0048 Label 2 2 7240 0049 Warning Label 1 3 7240 0050 Carrier Plate Label 1 4 7240 0051 Triangle Warning Label 1 F28...

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