AccuTemp Accu-Steam G2 Series Installation & Operator'S Manual Download

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MP5017-2002

AccuTemp Products INC

8415 N. Clinton Park Dr, Fort Wayne IN 46825

www.accutemp.net

INSTALLATION/OPERATORS MANUAL

ACCU-STEAM GAS G2 GRIDDLE

Serial Number:

Model:

MODELS

GG24A/GG36A/GG48A
GG24B/GG36B/GG48B

PG24A/PG36A/PG48A
PG24B/PG36B/PG48B

This manual should be retained for future

reference

Summary of Contents for Accu-Steam G2 Series

Page 1: ...Park Dr Fort Wayne IN 46825 www accutemp net INSTALLATION OPERATORS MANUAL ACCU STEAM GAS G2 GRIDDLE Serial Number Model MODELS GG24A GG36A GG48A GG24B GG36B GG48B PG24A PG36A PG48A PG24B PG36B PG48B This manual should be retained for future reference ...

Page 2: ...oxide would not be present in concentrations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows 1 Installed in accordance with all local codes or in the absence of local codes with the current National Fuel Gas Code Z223 1 latest addenda 2 Installed under a properly designed and operating exhaust hood 3 Connected to the type of gas...

Page 3: ... 7 START UP FORM PAGE 9 INSTALLATION PAGE 12 OPERATION USE PAGE 19 OPERATION CLEANING PAGE 29 PLANNED MAINTENANCE PAGE 30 SERVICE TROUBLESHOOTING PAGE 33 WARRANTY PAGE 36 DOCUMENT HISTORY CURRENT REVISION DATE PRIOR REVISION DATE CHANGE 2002 02 13 2020 1907 07 26 2019 Added AccuSteam Stand Installation Instructions ...

Page 4: ...this information the respect they deserve for safe operation Symbol Icons Below are definitions of the symbol icons used in this manual CAUTION HOT SURFACE DANGEROUS VOLTAGE EARTH GROUND DANGER Indicates an imminently hazardous situation which if unchanged will result in death or serious injury CAUTION Indicates a potentially hazardous situation which if unchanged will result in minor or moderate ...

Page 5: ...power failure do not attempt to operate this appliance Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Only ...

Page 6: ...o avoid injury or damage to the commercial appliance use only Authorized AccuTemp Service Agents and Genuine Replacement Parts when service is required Genuine AccuTemp Replacement Parts are specified to operate safely in the environments in which they are used Some aftermarket parts or generic replacements parts do not have the same specifications to operate safely in AccuTemp equipment It is imp...

Page 7: ...it To avoid damage to the appliance do not leave a chlorine sanitizer in contact with the stainless steel longer than 10 minutes To avoid severe burns slowly remove the grease reservoir to avoid spilling the contents It is recommended to let it cool before removing To avoid damage to the appliance do not leave a chlorine sanitizer in contact with the stainless steel longer than 10 minutes To avoid...

Page 8: ...MP5017 2002 Accu Steam Gas Griddle 7 2 General Information 2 1 Unit Specifications Fig 2 A Fig 2 B THE UNIT SHOULD NOT BE FLUSH MOUNTED UNDER ANY CIRCUMSTANCES ...

Page 9: ... is the base model N Natural Gas P Propane B is the model configuration CCC is the supply Voltage D is the number of phases 1 or 3 E is the depth F is the width G is the special configuration Fig 2 C The Serial Number is also stamped into the upper right corner of the front plate above the grease tray Fig 2 D ...

Page 10: ... the appliance 2 Mail fax or scan and send via e mail the form to AccuTemp Products Inc to the contacts listed for each type on the form If you have any questions about warranty registration please contact our technical service group They are available 7 days a week from 7 00 am to 7 00 PM EST Toll Free 800 480 0415 Office 260 469 3040 Fax 260 469 3045 Email Service service AccuTemp net Email Part...

Page 11: ... Up Form must be completely filled out emailed faxed or mailed or emailed to the AccuTemp Technical Customer Support Department before the warranty is activated 1 Is the wall receptacle placed in a low heat zone Y N 2 When measured across the fuses is the voltage 120V 10 Y N 3 Is the griddle being installed at an altitude greater than 2 000 feet Circle Y N Y N 4 Is this griddle installed using the...

Page 12: ...ification 1 What is the customers normal operating temperature for the Griddle F 2 Using a weighted contact temperature probe with digital thermometer does the surface temperature match the set temperature on the griddle controller Circle Y N Y N 3 Does the griddle heat light cycle ON OFF once the surface temperature has met the set temperature Circle Y N Y N 4 Bring the griddle to 350 F and allow...

Page 13: ...in excess of 1 2 PSI 3 5kPA 3 2 UNPACKING This appliance was carefully inspected before shipment from the factory The transportation company assumes full responsibility for safe delivery to the customer until customer acceptance of the package Careful inspection of the packaging and the appliance should be completed before acceptance from the transportation company 3 3 GRIDDLE LIFTING Griddles are...

Page 14: ... Flue No combustible materials above flue 6 inches SUITABLE FOR ALL INSTALLATION ON COMBUSTIBLE FLOORS 3 8 STAND INSTALLATION Improper installation adjustment alteration maintenance or service can cause death or injury or property damage Read the installation instructions completely before installing maintaining or servicing this accessory Use of any replacement parts other than those supplied by ...

Page 15: ...our shipping legs Fig 3 D Fig 3 D 5 Remove the two fasteners that attach each of the four legs to the griddle and retain the fasteners for later use Fig 3 E Fig 3 E 6 Raise the lifting device so that the griddle clears the mounting tabs of the stand Fig 3 F Align the holes in the four mounting tabs of the stand to the threaded holes of the griddle Fig 3 F 7 Locate the eight fasteners and lock wash...

Page 16: ... feet from front to back and side to side by using a 1 open end wrench or adjustable wrench and turn each foot clockwise to raise and counter clockwise to lower Fig 3 I Fig 3 I Stands with casters If the stand is fitted with casters they can not be adjusted and the floor must be level This accessory carries a one year parts only warranty for manufacturing defects ...

Page 17: ... Amp 120Vac or a 20 Amp 208 240Vac depending on the rating listed on the data plate Make sure that the voltage at your supply receptacle is within 10 of the voltage listed on the griddle data plate Connection to any other voltage may cause damage to components in the commercial appliance The appliance plug must be used with the appropriate receptacle Direct wiring will void the warranty This comme...

Page 18: ...STRUCTIONS 1 Ensure unit is connected to gas supply 2 Turn gas off at supply 3 Remove 1 8 NPT plug from dual solenoid control valve 4 Use a 1 8 NPT tap to connect a manometer to the control valve Ensure manometer is set to read inches water column Fig 3 J 3 K 5 Turn gas and power supply on and turn unit on 6 When unit powers on the pilot valve will open and the STATIC pressure will be present 7 On...

Page 19: ...orange wire from the flame sense 3 Connect the probes of an multimeter capable of reading DCμA DC micro amperes to the flame sensor and orange wire 4 Run the unit and monitor the reading 5 If the gas pressure is set correctly for the gas type the reading should be 4 to 6 DCμA 3 10 3 IGNITION TROUBLESHOOTING Should the unit trigger an ignition lockout during installation and testing verify the foll...

Page 20: ...re brushes metal scouring pads to clean the griddle surface 4 1 OPERATION INTRODUCTION The ACCU STEAM G2 griddle is constructed and uses technology like no other griddle in the world The stainless steel cooking surface is heated by steam The griddle steam chamber requires no additional liquid or maintenance A temperature sensor to sense temperature and an over temperature safety shutdown system ar...

Page 21: ...Drawer Adjustable Bullet Feet 304 Stainless Steel Cooking Surface Overfill Grease Drawer Indicator Display Operational Keypad Display Operational Keypad Operation Fault Indicators Tech Support Contact Info Data Tag Fig 4 B Fig 4 C 4 2 VISUAL IDENTIFICATION ...

Page 22: ...When ON pressing and holding the key for five seconds turns the commercial appliance off Up Arrow Key This key when pressed will increase the set cooking temperature Unless in the Loc mode Press and hold key for approximately three seconds to initialize the temperature adjust mode Down Arrow Key This key when pressed will decrease the set cooking temperature Unless in the Loc mode Press and hold k...

Page 23: ...actory defaults for the preset keys are 375 F 400 F 4 2 2 MANAGER MODE PROGRAMMING Prior to using the commercial appliance a few operational items need to be determined Default set temperature Preset 1 set temperature Preset 2 set temperature Operator lockout of set temperatures or on the fly temperature set Default Set Temperature is the temperature that the commercial appliance will heat up to w...

Page 24: ...0 00 0 00 F 0 01 C 1 B B B Default Cook Tempera ture 350F 175C 350F 175C 200F 90C 400F 205C 2 B B B Ready Mode Display see table below for further detail 0 2 00 0 3 Fig 4 E P 2 Value Default Display Display when there is a or momentary key press Display when there is a key press 0 00 rdY Set Point Temperature Set Point Temperature 1 00 Set Point Tempera ture Set Point Temperature Actual Temperatur...

Page 25: ...fault display and alternate display options will be determined according to Program 2 value as shown in Fig 4 E 4 F Once has regulated the indicator LED above the selected key will go to solid ON For details on display operation please refer to Program 2 value as shown in Fig 4 E 4 F Set Temperature On the fly All indicator LEDs blinking Set Point Value when user Lock Mode is OFF or Loc when User ...

Page 26: ...Current Temperature function LED on Actual temperature Pressing the Asterisk key and the Up Arrow Key will display the current actual temperature when the unit is in Ready Mode User Lockout Mode All LEDS on solid Loc or ULoc To Set USER LOCKOUT mode press and hold the On Off key and the Asterisk key for approximately four seconds while the controller is ON After four seconds the USER LOCKOUT param...

Page 27: ... may need to repeat this process after the use of these chemicals Preheating Press the ON OFF and set the desired temperature The griddle will increase its surface temperature at an average rate of 15 F 8 C per minute It takes approximately 25 minutes to raise the griddle from room temperature to its maximum temperature of 400 F 204 C The appliance will be preheated when the selected set temperatu...

Page 28: ...e external temperature measuring device is to ascertain that the temperatures are within 5 F across the entire cooking surface of the appliance Due to the construction material of the cooking surface an infrared temperature probe can t be used The proper measurement tools to use is a calibrated weighted temperature probe and digital temperature meter set Fig 4 G A number of factors can cause surfa...

Page 29: ...d be checked periodically and emptied as necessary to prevent an overflow or dangerous condition To assist in indicating an overfill condition a hole located on the front of the tray will allow grease to escape when overfilled 4 3 5 CHECKING SURFACE TEMPERATURES 1 Verify griddle is level front to back and side to side before attempting this procedure 2 With the griddle plugged in set the temperatu...

Page 30: ...ce and or griddle cleaner as needed For example the 3M Scotch Brite Quick Clean Griddle System provides the Scotch Brite polishing pads quick clean liquid pad holder and squeegee Clean up is very easy using these tools with the quick clean liquid water ice or combinations of these liquids Seasoning the cooking surface after the daily cleaning is recommended 4 4 CLEANING After the non cooking surfa...

Page 31: ...he burners to have difficulty lighting Required Material nut driver wrench Phillips screwdriver stainless steel brush a digital volt meter able to read DCμA DC micro amperes Tasks 1 Remove the retaining screws and remove the probe assembly 2 Brush all probes to remove foreign material Fig 5 A 3 Re install the probe assembly and verify operation 5 2 FLAME SENSE ASSEMBLY The Flame Sense assembly det...

Page 32: ...ri opening so that it is free of any collected dust grease and any other foreign material 5 4 GAS PRESSURE The appliance requires the proper gas pressure setting to operate properly All pressure readings should be taken after the unit has reached a temperature of at least 200 F and while it is running to ensure proper flow rates Required Material Manometer with test hoses 1 8 NPT barbed hose fitti...

Page 33: ...h and or emery cloth Caution DO NOT use any abrasive that contains silica This will leave a coating on the flame sensor that could cause the unit not to light X X Clean all burner orifices making sure that each orifice is clear and unobstructed It may be necessary to use a drill the same size of the orifice if very soiled X X Inspect the burner venturi tubes for foreign particulate Wipe out with a...

Page 34: ...wn the temperature of the griddle the heat light will not come on again until the cooking surface drops below the temperature you have set See if the heat light is coming on intermittently While operating in a normal condition the heat light cycles on and off periodically when at temperature 6 3 UNEVEN OR INACCURATE SURFACE TEMPERATURES Verify the appliance is level front to back and side to side ...

Page 35: ...exible quick connect gas line is fully engaged to the appliance gas input connection if applicable 3 Verify your gas shutoff valve is turned on to supply gas to the appliance 4 Once these have been verified and 1 minute has passed since it was turned off turn the appliance on Fig 6 A Fault Light 6 8 OVER TEMP LIGHT ILLUMINATED When this error is lit an over temp condition was sensed and will turn ...

Page 36: ... tasks to help evaluate the problem If the problem requires service at the location the AccuTemp Technical Service group will dispatch the nearest authorized service agent Toll Free 800 480 0415 Office 260 469 3040 Fax 260 469 3045 Email Service service AccuTemp net Email Parts parts AccuTemp net Web Site www AccuTemp net Service should be completed by AccuTemp authorized service groups Service co...

Page 37: ...erform the repair or replacement This warranty includes travel time not to exceed two hours and mileage not to exceed 50 miles 100 miles round trip but does not include post start up assistance or training tightening of loose fittings or external electrical connections minor adjustments gaskets maintenance or cleaning AccuTemp will not reimburse the expense of labor required to replace parts after...

Page 38: ...nufacturing defect Proper installation is the responsibility of the dealer owner user or installing contractor and is not covered by this warranty Improper installation can affect your warranty Installation is the responsibility of the Dealer Owner User or the Installation Contractor While AccuTemp products are built to comply with applicable standards for manufacturers including Underwriters Labo...

Page 39: ...IMPORTANT SERVICE INFORMATION AccuTemp Product Inc Technical Customer Support Technician is available Monday thru Sunday 7 00am to 7 00pm EST 800 480 0415 or 260 469 3040 ...

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