Abus 17787 Operation Instructions Manual Download

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Kransysteme

Original operating manual

AN 120076.000_EN

01.03.2016

Operation Instructions

for

ABUS load indication system

LIS – SE

Factory No. _______________________

This document may not be reproduced or given to third parties and its content must not be divulged or used for other purposes without the prior written permission of ABUS. You will be liable to

pay compensation for any breach of this provision. All patent and registered design rights reserved.

These installation, operation and maintenance instructions are intended for use in an English–

speaking country by English–speaking specialist personnel.

Summary of Contents for 17787

Page 1: ...given to third parties and its content must not be divulged or used for other purposes without the prior written permission of ABUS You will be liable to pay compensation for any breach of this provision All patent and registered design rights reserved These installation operation and maintenance instructions are intended for use in an English speaking country by English speaking specialist person...

Page 2: ...easurement Module 6 3 3 Load indicator Optional 6 3 3 1 Function of load indicator 7 4 Technical Data 7 4 1 Load Indicator SystemLIS SE 7 4 2 LAZ GLZ Load Indicator 7 5 Operation 8 5 1 Digital Operator Terminal 8 5 2 Basic Settings 8 5 3 Reading the Load Population Recorder 8 6 Installation 9 6 1 Housing and wiring diagrams 9 6 2 Regulations 13 7 Malfunctions 13 7 1 Causes and Remedies 13 7 2 Serv...

Page 3: ...e with pole changing induction motors However it may also be used for monitoring non pole changing induction motors It is intended for in stallation in a closed housing and for use under the conditions listed in Section 4 below Special investigations must be made concerning the suitability of the unit for use in other conditions and mo des of operation It may be necessary to obtain the ma nufactur...

Page 4: ...tional shut down point which can be adjusted via parameter 4 0 As soon as a signal is available at input EA of the unit the lifting relays drop out when the value set in pa rameter 4 0 is exceeded The unit is then switched to the overload mode A current transformer module with an additional swit ching relay may be used for more complex applica tions The switching point for this relay may be set to...

Page 5: ...out 10 years taking into consideration the group determined in accordance with FEM 9 511 Actual hours of use The actual hours of use S represent the effective use of the unit determined on the basis of operating hours and load populations Total service life The total service life of a standard hoist is the period from initial commissioning through to final decommis sioning of the hoist Remaining s...

Page 6: ...rol inputs E1 to E4 are as follows E1 not used E2 lowering control signal E3 taring control signal E4 monitoring of fast lifting speed E5 receipt of malfunction signal from hoist 2 E6 lifting control signal E7 fast control signal EA activation of second overload shut down point Output Q supplies a serial data protocol for the control of the ABUS load indicators LAZ display in pendant control and G...

Page 7: ...on on the pendant control is pressed H2 3 If a rotor power input of 10Watt is measured with the motor in operation the hoist is shut down and U_I is indicated on the display as long as the up or down button on the pendant control is pressed _________________________________ 4 Technical Data 4 1 Load Indicator SystemLIS SE LIS SE 17787 17788 17789 Power supply voltage A1 A2 230VAC 10 110VAC 10 48VA...

Page 8: ...tton for about 2 se conds and then enter the appropriate CODE number see Section 5 3 If four incorrect attempts are made to enter a PIN or CODE number the menu level concerned is entirely di sabled and can only be enabled by ABUS In this case no appears on the display 95 100 100 75 5 1 2 4 3 1 Enter key 2 up key 3 down key 4 Display 5 digital operator terminal DBE Height 112 Figur 1 5 2 Basic Sett...

Page 9: ...ordance with the attached wiring diagrams The ABUS LIS SE must only be installed by qualified electricians If the LIS SE is retrofitted to an existing crane inspec tion by an independent inspector may be necessary see BGV D6 Section 25 6 1 Housing and wiring diagrams The dimensions required for the installation of the LIS SE are given in Figur 1 ...

Page 10: ...Page 10 Data 01 03 2016 Standard wiring diagram LIS SE with one hoist Figur 2 ...

Page 11: ...Page 11 AN120076 000_EN Standard wiring diagram LIS SE with two hoists Figur 3 Katzumschaltung ...

Page 12: ...Page 12 Data 01 03 2016 Standard wiring diagram LIS SE with twin hoist Figur 4 schnell ...

Page 13: ...he manufacturer ABUS will not be liable for any injury loss or damage which may occur as a result of modifications which have not been approved or the use of products other than for the intended pur pose Note ELECTROMAGNETIC COMPATIBILITY The unit has been designed in accordance with the EMC directive no 2014 30 EG _________________________________ 7 Malfunctions 7 1 Causes and Remedies TheLIS SE ...

Page 14: ...ra meter Range Unit Designation Remarks CodE Reading out load population recorder Menu level 1 Only available if LKS has been enabled CODE 2223 P 0 0 0 100 t Total load capacity Input not required P 0 1 0 80 t Display and input Load capacity hoist 1 P 1 1 0 17 Display and input Motor type in accordance with table P 1 2 0 97 999 Display and input Winding resistance P 1 3 Display and input Current c...

Page 15: ...el 3 Only for ABUS P 9 9 Quit parameter level Quit menu level 11 Description of LIS SE parameters 0015 Operating hours are displayed on unit This display appears if 1 after the hoist has been shut down for about 3 sec 2 after you have pressed the Enter button briefly Menu level 1 CodE Readout of load population re corder by customer Appears on the display if you press the Enter key for some time p...

Page 16: ...ding Level 2 can be accessed using CODE 1443 1 entry of measured resistance in Ohms of preci sion lift winding 2 entry of measured resistance in Ohms of main lift winding Following the entry and verification of the resistance va lue there may be a discrepancy between the value ent ered and the value displayed This discrepancy is cau sed by processing in the computer but has no effect on accuracy P...

Page 17: ... rotating field power is automatically measured and recorded The power recorded is indicated on the dis play until the key is released Step 7 Pro 4 main lift setting known load Using the pendant control the main lift must be operated until the motor is shut down after about 5 sec The rotating field power is automatically measured and re corded The power recorded is indicated on the dis play until ...

Page 18: ...es the unit is switched automatically back to normal operation To leave the diagnosis parameter press the Enter key for some time Parameter P 3 0 Display mode load indication in t When this parameter is selected the last load measu red is indicated Measurement and display are only possible with the motor running When the motor is shut down the dis play is frozen If the motor is started up again th...

Page 19: ...1 The overload shut down point is defined by this para meter and the value entered for parameter P 0 1 Adjustment 110 of rated load capacity This parameter cannot be set to a value higher than 110 of rated load capacity A value between 2 and 110 can be set Parameter P 4 2 Part load switch 1 These parameters can be used to set shut down points from 0 to 100 of rated load capacity in steps of 2 The ...

Page 20: ...the remaining ser vice life For example this parameter is used when installing a newLIS SE on an existing system Adjustment This parameter has two levels 1 Level 1 display stored starting value 2 Level 2 set new starting value CODE 1443 must be entered in order to access level 2 Parameter P 6 2 Display actual hours of use S To display the value stored press Enter Parameter P 6 3 Display total oper...

Page 21: ...t unit can only be unlocked by ABUS However the unit will still function correctly no 4 When you leave the menu level the current soft ware version is displayed _________________________________ 5 Table 1 Measuring ranges of current measurement modules Current measurement module Measuring range In A Current measure ment module Correction factor AN Remarks 0 3 115 19683 I 8 306 9743 II 16 613 9744 ...

Page 22: ...6 Enter the load capacity currently stored appears on display in t 3 20 e g 7 enter required value for load capacity hoist 1 in t 5 00 e g 8 Enter display flashes briefly load capacity hoist 1 is stored the display is P 0 1 9 select parameter P 4 1 overload shut down hoist 1 P 4 1 10 Enter 110 or the value currently stored appears on display 110 11 enter required value for overload shut down hoist...

Page 23: ...non ABUS hoists or hoists with power supply voltages other than 400 V Continue with item 23 23 select motor type 0 0 0 24 Enter confirm by pressing ENTER The display on the right appears 0 00 0 25 Enter enter precision lift winding resistance in one phase in Ohms working from right to left confirm each digit with ENTER 12 31 z B flashing 26 Enter confirm the last digit by pressing ENTER the displa...

Page 24: ...t precision speed until it is suspended freely This function is enables for 15 min If confirmation is not given by pressing emergency shut down as described under point 33 within this time the LIS SE switches back to normal mode The setting must then be repeated points 1 to 4 and then from point 25 onwards The bar runs from bottom left to top right 39 HT Emergency shut down press Not Aus emergency...

Page 25: ... 44b Enter briefly P Nr appears on display P nr 44 Enter press until P Nr appears on display P nr 45 Enter press for about 1 sec and release 0 0 0 0 46 Enter Enter Enter PIN No from left to right After entering the last digit press Enter until P 0 0 appears on the display 0055 flashing 47 Enter after the last digit has been confirmed by ENTER P 0 0 appears on display P 0 0 48 select parameter P 9 ...

Page 26: ... one phase The measurement must be made on the hoist motor using an ohmmeter or multimeter Measurements on motors with star circuits Y Measurement between neutral point and U1 resistance on one phase input value for P 1 2 between U1 and V1 resistance in two phases input value for P 1 2 is reading divided by 2 Measurements on motors with delta circuit between U1 and V1 input value for P 1 2 is read...

Page 27: ...ameplate measure and enter in P1 2 2 GM 800 L 4 1 0 28 1 9 1 8 5 0 28 2 4 06 I 8 306 9743 3 GM 800 H 4 2 0 45 3 2 3 1 7 2 21 0 2 16 I 8 306 9743 4 GM 800 U 4 0 0 55 4 0 4 0 8 5 17 6 1 76 I 8 306 9743 5 GM 1000 L 6 3 0 45 3 0 2 4 7 7 18 6 2 16 I 8 306 9743 6 GM 1000 H 6 4 0 80 4 9 4 4 11 2 11 2 1 3 II 16 613 9744 7 GM 1000 U 6 0 0 90 6 0 4 6 13 0 10 2 1 05 II 16 613 9744 8 GM 2000 L 3 5 0 80 4 9 4 ...

Page 28: ...GM 5000 H 3 10 2 9 18 8 12 2 34 0 3 97 0 27 IV 36 1381 9746 14 GM 6000 L 3 11 2 9 18 8 12 2 34 0 3 97 0 27 IV 36 1381 9746 15 Reserve 16 GM 7000 L 13 2 4 16 11 29 5 4 48 0 42 IV 36 1381 9746 1 motor 17 GM 7000 H 14 4 8 32 22 59 2 24 0 212 V 60 2344 9747 2 motors 18 GM 7000 M 15 3 20 13 5 39 5 3 97 0 27 IV 36 1381 9746 1 motor 19 GM 7000 U 16 6 40 27 79 1 99 0 135 VI 136 5169 19682 2 motors 20 R me...

Page 29: ...7 4 7 0 677 I 8 306 9743 3 GM 800 H 4 0 0 45 3 2 5 4 12 5 7 0 72 II 16 613 9744 4 GM 800 U 4 0 0 55 4 0 6 9 14 7 5 86 0 585 II 16 613 9744 5 GM 1000 L 6 0 0 45 3 0 4 2 12 8 6 15 0 707 II 16 613 9744 6 GM 1000 H 6 0 0 80 4 9 7 6 19 4 3 70 0 43 III 23 873 9745 7 GM 1000 U 6 0 0 90 6 0 8 0 22 5 3 4 0 35 III 23 873 9745 8 GM 2000 L 3 0 0 80 4 9 7 6 19 4 3 70 0 43 III 23 873 9745 9 GM 2000 H 3 0 1 1 7 ...

Page 30: ...N Remarks 13 GM 5000 H 3 0 2 9 18 8 21 1 59 1 31 0 09 V 60 2344 9747 14 GM 6000 L 3 0 2 9 18 8 21 1 59 1 31 0 09 V 60 2344 9747 15 Reserve 16 GM 7000 L 0 2 4 16 19 1 51 1 49 0 141 V 60 2344 9747 1 motor 17 GM 7000 H 0 4 8 32 38 2 102 0 745 0 07 VI 136 5169 19682 2 motors 18 GM 7000 M 0 3 20 23 4 69 1 31 0 09 VI 136 5169 19682 1 motor 19 GM 7000 U 0 6 40 46 8 138 0 44 0 045 VI 136 5169 19682 2 moto...

Page 31: ... 9 1 5 4 1 20 3 2 9 I 8 306 9743 3 GM 800 H 4 0 0 45 3 2 2 6 6 25 4 2 59 I 8 306 9743 4 GM 800 U 4 0 0 55 4 0 3 3 7 1 26 1 2 5 I 8 306 9743 5 GM 1000 L 6 0 0 45 3 0 2 6 6 2 26 8 3 07 I 8 306 9743 6 GM 1000 H 6 0 0 80 4 9 3 7 9 3 15 45 1 94 II 16 613 9744 7 GM 1000 U 6 0 0 90 6 0 3 8 10 8 15 5 1 32 II 16 613 9744 8 GM 2000 L 3 0 0 80 4 9 3 7 9 3 15 45 1 97 II 16 613 9744 9 GM 2000 H 3 0 1 1 7 6 4 3...

Page 32: ...13 GM 5000 H 3 0 2 9 18 8 10 2 28 3 5 6 0 414 IV 36 1381 9746 14 GM 6000 L 3 0 2 9 18 8 10 2 28 3 5 6 0 414 IV 36 1381 9746 15 Reserve 16 GM 7000 L 0 2 4 16 9 2 24 6 6 15 0 64 IV 36 1381 9746 1 motor 17 GM 7000 H 0 4 8 32 18 4 49 2 3 075 0 32 V 60 2344 9747 2 motors 18 GM 7000 M 0 3 20 11 3 33 5 6 0 414 IV 36 1381 9746 1 motor 19 GM 7000 U 0 6 40 22 66 2 8 0 207 V 60 2344 9747 2 motors 20 R measur...

Page 33: ...3 2 3 8 3 8 9 1 28 I 8 306 9743 3 GM 800 H 4 0 0 54 3 8 3 9 9 1 13 3 1 35 II 16 613 9744 4 GM 800 U 4 0 0 66 4 8 5 0 10 7 11 1 1 08 II 16 613 9744 5 GM 1000 L 6 0 0 54 3 6 3 9 3 11 7 1 34 II 16 613 9744 6 GM 1000 H 6 0 0 96 5 9 5 5 14 7 08 0 82 II 16 613 9744 7 GM 1000 U 6 0 1 1 7 2 5 8 16 4 6 37 0 59 II 16 613 9744 8 GM 2000 L 3 0 0 96 5 9 5 5 14 7 08 0 82 II 16 613 9744 9 GM 2000 H 3 0 1 3 9 1 6...

Page 34: ...13 GM 5000 H 3 0 3 5 22 6 15 3 43 2 6 0 15 V 60 2344 9747 14 GM 6000 L 3 0 3 5 22 6 15 3 43 2 6 0 15 V 60 2344 9747 15 Reserve 16 GM 7000 L 0 2 9 19 2 11 6 31 2 79 0 268 IV 36 1381 9746 1 Motor 17 GM 7000 H 0 5 8 38 4 23 2 62 1 4 0 134 V 60 2344 9747 2 Motoren 18 GM 7000 M 0 3 6 24 14 2 42 2 6 0 15 V 60 2344 9747 1 Motor 19 GM 7000 U 0 7 2 48 28 4 84 1 3 0 075 VI 136 5169 19682 2 Motoren 20 R meas...

Page 35: ...2 95 0 42 II 16 613 9744 3 GM 800 H 4 0 0 54 3 8 6 7 15 7 4 4 0 45 II 16 613 9744 4 GM 800 U 4 0 0 66 4 8 8 7 18 5 3 7 0 36 III 23 873 9745 5 GM 1000 L 6 0 0 54 3 6 5 2 16 3 88 0 44 II 16 613 9744 6 GM 1000 H 6 0 0 96 5 9 9 5 24 2 2 33 0 27 III 23 873 9745 7 GM 1000 U 6 0 1 1 7 2 10 0 28 3 2 13 0 20 IV 36 1381 9746 8 GM 2000 L 3 0 0 96 5 9 9 5 24 2 2 33 0 27 III 23 873 9745 9 GM 2000 H 3 0 1 3 9 1...

Page 36: ...emarks 13 GM 5000 H 3 0 3 5 22 6 26 5 74 0 866 0 05 VI 136 5169 14 GM 6000 L 3 0 3 5 22 6 26 5 74 0 866 0 05 VI 136 5169 15 Reserve 16 GM 7000 L 0 2 9 19 2 20 1 54 0 93 0 09 V 60 2344 9747 1 motor 17 GM 7000 H 0 5 8 38 4 40 2 108 0 465 0 045 VI 136 5169 19682 2 motors 18 GM 7000 M 0 3 6 24 25 73 0 866 0 05 VI 136 5169 19682 1 motor 19 GM 7000 U 0 7 2 48 50 146 0 433 0 025 VI 136 5169 19682 2 motor...

Page 37: ...armonized standards were used EN 954 1 Safety of machinery EN ISO 12100 1 Safety of machinery tools and plants EN ISO 12100 2 Safety of machinery Basic concepts general principles for design EN 60204 T32 Electrical equipment of machines requirements for hoists EN 61000 6 4 Electromagnetic compatibility interference emission EN 61000 6 2 Electromagnetic compatibility resistance to interferences and...

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