ABSCO SHEDS N3/C1 FRAME KIT Instruction Manual Download

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Absco Industries

Assembly Instruction Manual

GABLE SHED

N3/C1 FRAME KIT

FOR PREMIER MODELS

Model: CYCGK

02/03/21

1.5

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AU: 1800 029 701

NZ: 0800 466 444

[email protected]

www.abscosheds.com.au

This kit is applicable to the following sheds:

The addition of this frame kit will increase the
wind rating of the specified sheds to

Wind rating: N3/C1 as per AS4055-2012.
Suitable for specific cyclonic regions

23151GK
23231GK/TK
23232GK
23301GK

30152GK
30232GK
30302GK/TK

37152GK
37232GK/TK
37302GECOK

WARNING: This shed must be anchored to a
100mm thick concrete slab with the concrete
anchors supplied.
Failure to do so will result in the shed not
having the structural integrity required to
endure a severe storms or cyclonic event.

WARNING: Doors must remain closed with
all padbolts properly secured during severe
storms or cyclonic event.

Where information conflicts with the original
non-cyclonic instruction manual, this
document is to be referenced.

View of frame kit applied to

30302GK

Summary of Contents for N3/C1 FRAME KIT

Page 1: ...d sheds to Wind rating N3 C1 as per AS4055 2012 Suitable for specific cyclonic regions 23151GK 23231GK TK 23232GK 23301GK 30152GK 30232GK 30302GK TK 37152GK 37232GK TK 37302GECOK WARNING This shed must be anchored to a 100mm thick concrete slab with the concrete anchors supplied Failure to do so will result in the shed not having the structural integrity required to endure a severe storms or cyclo...

Page 2: ...tch on one end only K 20mm Tab notch on both ends L 45mm Lip notch on one end only M 45mm Lip notch on both ends N 20mm Tab notch 45mm Lip notch P 20mm Tab notch 45mm Lip notch on both ends R One end 20mm Tab notch 45mm Lip notch S SPECIAL NOTCHING not noted above FRAME SECTION IDENTIFICATION GUIDE The first letter of the part number is used to identify the notching type EG K2940 see below for ref...

Page 3: ...PACK FAST001 2 HINGE 6 HOLE FAST012A 8 3 16 x 1 2 PAN HD BOLT FAST002 1 3mm POP RIVET PACK 50 PACK FAST009 8 3 16 NYLOC NUT FAST003 8 MULTIPURPOSE BRACKET MPB BKT17 2 10G x 5 8 WAFER TEK SCREW 300 PACK FAST014 1 DOUBLE DOOR ANCHOR BRACKET BKT12 4 PADBOLT FAST006 4 CORNER BRACKET BKT10 2 PADBOLT HASP FAST007 2 M10 DYNABOLT M10 NUT BOLT BRACKET 12 PACK ANCHOR KIT 4 DOOR PLATE 2 CO 2 ZINC 12A 1 3MM D...

Page 4: ...erial supplied is 80 x 40 mm galvanised steel channel similar to that used in steel house framing Some channels are required to be cut to specific lengths using a hacksaw SITE PREPARATION The site for the shed must be level An uneven surface may result in misalignment of parts The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately If using a rebated slab ens...

Page 5: ... 30302GK with CYCGK installed Exterior views Interior views COMPLETED CYCLONE KIT EXAMPLES Front view of 30302GK with frame kit installed and doors open Front view of same shed with frame kit installed and doors closed View of internal front section of shed with frame kit installed View of internal rear section of shed with frame kit installed ...

Page 6: ... 30302GK pictured C3690 C1390 S1785 C0600 C3650 C2750 Frame layout for models 37152GK 37232GK 37302GECOK pictured C3690 C1390 C0600 S1785 C3650 C2750 Horizontal wall members are boxed If shed is on a rebated slab S1785 will need to be cut to suit rebate height NOTE For 2 3m wide models C3690 to 2210mm C3650 to 2000mm For 2 3m 3 0m wide models C1390 to 600mm For 23232GK C1390 and C0600 to 290mm C15...

Page 7: ...lled to reduce these distances The fastener intended at these positions is FAST001 a 10mm self tapping screw Pre drill and reinforce with extra screws at 148mm centres in the following locations B Roof panel to wall C Roof panel to ridge beam inside G Wall sheet to wall channel inside Pre drill and reinforce with extra screws at 296mm centres in the following locations A All sheet to sheet connect...

Page 8: ...anel at 148mm centres every pan then fix with a screw Some screws will already be in these positions skip these G Wall sheet to top wall channel Pre drill from inside the shed through the top channel and into the wall sheet at 148mm centres every pan and then fix with a screw Do this on the non gable walls only For illustrative purposes fasteners are shown on just one side of the ridge beam Repeat...

Page 9: ...ttery drill for installation Do not attempt to fasten tek screws by hand If available make sure that the drill has the slow speed and high torque settings selected Fit the supplied driver bit into the chuck of the drill Place the tek screw onto the tip of the driver and place the tek screw into position using the weight of the drill to prevent it from moving Once in position apply a moderate amoun...

Page 10: ... side length of 38mm and another at 40mm 3 Slide opposing sides together so that each frame section fits neatly inside the other 5 Fix with tek screws Use tek screws to fix the two sections and complete a boxed frame member as shown Make sure that you alternate tek screw position on opposing sides of the boxed sections Align tek screws 296mm apart This is approximately 2 sheet corrugations in dist...

Page 11: ...and use one tek screw at each join NOTE If the door has been completely assembled as per original instruction manual you will need to remove the diagonal door braces 3 Make sure the frame is square and fix with a second tek screw at each join 4 Turn frame over and repeat last step 1 Seal any brace holes using the supplied pop rivets FAST007 Perform from the outside of the door K0640 C1555 ...

Page 12: ...ST005 4x bolt FAST004 NOTE Fit to exterior for double doors Horizontal position D 1x Padbolt FAST006 1x Door plate 12A 1x Hasp FAST007 6x Self tapping screws FAST001 10 Drill 10mm holes in the jamb above the door ref image B and the channel below the door ref image C These align with the vertical padbolt shafts of double doors DOOR BRACING 6 Use tek screws to fix the frame to the door at every cor...

Page 13: ...plate to mark the drilling positions when outside the shed to fix the internal bracing See model specific notes on the FRAME LAYOUT page At the front of the shed place a horizontal boxed section at 870mm height and tek screw in position as shown on the right Make sure that the boxed section is pushed firmly against the side wall This will allow the door stud to be installed later Now secure to the...

Page 14: ...e unscrewed box section against the wall in the orientation pictured and slide the two pieces apart until they make contact with the side walls The result should look similar to what is pictured to the right 3 Once the correct lengths have been determined proceed to fix them with tek screws at every second corrugation as described in BOXING FRAME SECTIONS 4 Now secure to the rear wall with tek scr...

Page 15: ...nd 1 5m deep models C2750 is to be cut to suit 3 Now the framing is at the correct length proceed to fix them together as per method described in BOXING FRAME SECTIONS 4 Now boxed use tek screws to fix it to the back wall from the outside of the shed This is best done with two people Side wall Side wall Back wall Previously installed wall bracing on the left and new gable wall bracing on the right...

Page 16: ...nnel Make sure that it is properly aligned as shown on the right 2 Fix the stud to the wall bracing with two tek screws as shown 3 Fix the stud to the wall sheet from outside the shed with tek screws at a 296mm spacing 4 Fix a multipurpose bracket BKT17 at the top and bottom of each door stud using tek screws as shown S1785 S1785 has a rebate so it fits over the wall brace BKT17 fixed to roof shee...

Page 17: ... roof sheet Two multipurpose brackets BKT17 are used per roof brace 3 Proceed to drill a hole in every 2nd flat section of the roof sheet 4 While one person holds the roof brace in position use hex head teks screws with neoprene washers to fix the framing from the outside of the shed IMPORTANT Do not sit stand or walk on the roof or apply unnecessary pressure of the sheeting during this step 5 Pla...

Page 18: ...illing into the concrete slab using a masonry bit Holes must have a minimum slab edge distance of 60mm Bolt and nut through the wall sheet requires the drilling of a 10mm hole through the wall sheet Inside view of typical anchor Outside view of typical anchor Door stud have a single anchor through a BKT17 Fixed by four tek screws Double door openings are required to be anchored using BKT12 It is f...

Page 19: ... Model CYCGK 02 03 21 1 5 19 ANCHORING LAYOUT Slab dimensions below illustrate the minimum required anchors per wall Ensure that anchors are evenly spaced along wall 2360mm for 2 3m wall 1620mm for 1 5m wall 2360mm for 2 3m wall 3100mm for 3 0m wall 3100mm for 3 0m wall 3840mm for 3 7m wall ...

Page 20: ...s garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which are ava...

Page 21: ...s of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare p...

Page 22: ... equipment and should not be used for articles that may be prone to damage if they come into contact with moisture 3 Major Defects If the manufacturer is satisﬁed that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the product This warranty is provided in addition to other rights and remedies you have under law Our goods come...

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