ABSCO SHEDS Highlander Shed 60303HK Assembly Instructions Manual Download

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PAGE 1

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16

We thank you for choosing an Australian made shed. For further assistance please
visit our detailed instructional video library at

Http://www.abscosheds.com.au/watch-videos

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CONCRETE SLAB

FRONT: 5.96m

SIDE: 3.00m

HEIGHT: 2.3m

6060mm

3100mm

FOR CONSTRUCTION IN
NON-CYCLONIC AREAS

WIND RATING: W33N (N2)

Absco Highlander Shed

Model: 60303HK

WHEN LAYING YOUR CONCRETE

SLAB, ENSURE THERE IS A REBATED

EDGE 25mm DEEP AROUND THE PERIMETER

CONCRETE

REBATED EDGE

CHANNEL

CONCRETE SLAB

75mm WIDE
REBATE

THIS WILL HELP
WATER EGRESS FROM
THE BASE OF THE SHED

100mm

Summary of Contents for Highlander Shed 60303HK

Page 1: ... number ONE so please let us know what you think of our instructions Feedback makes us better feedback absco com au CONCRETE SLAB FRONT 5 96m SIDE 3 00m HEIGHT 2 3m 6060mm 3100mm FOR CONSTRUCTION IN NON CYCLONIC AREAS WIND RATING W33N N2 Absco Highlander Shed Model 60303HK WHEN LAYING YOUR CONCRETE SLAB ENSURE THERE IS A REBATED EDGE 25mm DEEP AROUND THE PERIMETER CONCRETE REBATED EDGE CHANNEL CON...

Page 2: ...mbly read through these instructions in detail to gain a thorough understanding of assembly methods and associated details Unpack the carton and carefully identify and check off all the parts against the parts described and illustrated on the following pages Local Authority approval must be obtained prior to construction of the shed Once you have selected your site you will need to lodge a site pl...

Page 3: ...1974mm X 773mm E 1 FITTINGS ACCESSORIES PACKET SEE PAGES 6 7 97AR RIDGE BEAM L 1521mm 2 2 STEEL SHEET 1974mm X 773mm F STEEL SHEET 2034mm X 711mm H34 STEEL SHEET 1546mm X 773mm 45A STEEL SHEET 2034mm X 711mm H35 STEEL SHEET 2034mm X 731mm H33 GABLE L H L 1475mm 16L GABLE R H L 1475mm 16R 2 2 13A BRACE L 393mm 97AL RIDGE BEAM L 1521mm 2 ZARSP 3 RIDGE BEAM JOINER L 450mm 17 7 1 CHANNEL SET SEE PAGES...

Page 4: ...2 55CL CHANNEL L 1496 5mm 55BL CHANNEL L 1496 5mm 2 6 2 81BL CHANNEL L 1496 5mm 81AL CHANNEL L 1496 5mm 4 56AL CHANNEL L 1496 5mm 56BL CHANNEL L 1496 5mm 77BL CHANNEL L 1496 5mm 60AL CHANNEL L 1496 5mm 55A 55C 56A 56B 55B 81B 81A 60A 77B 55AR CHANNEL L 1496 5mm 1 1 1 1 2 55CR CHANNEL L 1496 5mm 55BR CHANNEL L 1496 5mm 2 6 2 81BR CHANNEL L 1496 5mm 81AR CHANNEL L 1496 5mm 4 56AR CHANNEL L 1496 5mm ...

Page 5: ...IM L 1546mm 2 3 6 HC2 CHANNEL L 1974mm 1 CHANNEL WITH HINGES L 1974mm 1 79A CHANNEL L 1568mm 58C CHANNEL L 773mm CHANNEL SET CONT COMPONENT DESCRIPTION PART No CHECK COMPONENT DESCRIPTION PART No CHECK QTY QTY 1 79B CHANNEL L 788mm 1 90B JAMB L 788mm 91A JAMB L 1120mm 1 6 HC1 HJ1 JAMB L 2034mm HJ2 JAMB L 1974mm HJ3 79A 79B 58C HC1 HC2 87A Part No Here Part No Here Part No Here Part No Here Part No...

Page 6: ... SCREWS NO HOLE REQUIRED HEX TEK SCREW DRIVER BIT 1 3mm 0 12 DRILL BIT 1 DOOR PADBOLT HASP 2 3 SELF TAPPING SCREWS PACKET CONTAINING 220 1 DOOR PADBOLT 22A 3 16 COUNTERSUNK SCREWS NUTS 12 3 16 ROUND HEAD BOLTS NYLOCK NUTS 8 3 2 x 8mm BLIND POP RIVETS 12 DOUBLE DOOR KIT PACKET CONTENTS ASSEMBLY INSTRUCTION MANUAL 1 SINGLE DOOR KIT SEE OVER 1 PAGE 6 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL 60303H...

Page 7: ...DYNABOLT 16mm TEK SCREWS STEEL SHEET 2034mm X 773mm H30 STEEL SHEET 2034mm X 773mm H31 C1484 CHANNEL L 1484mm 40 80 4 C1954 CHANNEL L 1954mm 40 80 MULTI PURPOSE BRACKET 4 COMPONENT DESCRIPTION PART No CHECK COMPONENT DESCRIPTION PART No CHECK QTY QTY 1 HIGH PORTAL PACK SEE BELOW DOOR PADBOLT HASP 1 1 SELF TAPPING SCREWS PACKET CONTAINING 220 1 DOOR PADBOLT 22A 3 16 COUNTERSUNK SCREWS NUTS 12 3 2 x...

Page 8: ... an angle to the end of the channel where the JOIN text is marked Push down one side of the CSJ until you hear a click STEP 3 Join the second channel to the CSJ by positioning the JOIN end of the channel at the center of the CSJ on an angle Push the CSJ into the channel until you here a click The joined channels should now look like the picture above with the CSJ positioned equally inside of the j...

Page 9: ...ECTIONS USING 20 X CHANNEL JOINERS PART CSJ 56BR 56BL 56AL 56AR 55CR 55CL 55AL 55AR 60AR 60AL 81AL 81AR 6 X 81AR 6 X 81AL 4 X 60AL 1 X 55AR 1 X 55AL 1 X 55CR 1 X 55CL 1 X 56AR 1 X 56AL 1 X 56BR 1 X 56BL NOTE SOME CHANNELS HAVE HOLES IN THEM YOU WILL NEED TO RE DRILL HOLES ON ANY CHANNEL WHERE THE CSJ JOINING CHANNEL COVERS HOLES ON THE CHANNELS YOU ARE CONNECTING 2 x 55B 2 x 77B 2 x 81B 81BR 81BL ...

Page 10: ...E THERE IS A 50mm OVERLAP OF THE RIDGE CAP STAGE 2 INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS MAKE SURE JOINER HAS 225mm IN EACH RIDGE CAP STAGE 3 TURN RIDGE CAP OVER AND MEASURE 250mm FROM THE END OF EACH RIDGE CAP PLACE TEK SCREWS IN 50mm INCREMENTS FROM SAID END REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM ...

Page 11: ...IT QTY 1 QTY 8 QTY 2 QTY 1 SELF DRILLING TEK SCREW PART ZARSP 450mm 17 7 LONG ZARSP RIDGE BEAM 1521mm 59 9 PARTS 97AL 97AR STEP 2 PRE ASSEMBLY OF SPLICED RIDGE BEAM PUSH PUSH 97AL 97AR 16mm 0 63 200mm 7 9 250mm 9 8 2993mm 117 8 OVERALL LENGTH PART 97A 16mm 0 63 THE TOP SECTIONS OF CAPPING WILL OVERLAP EACH OTHER AT THE JOIN BY 50mm 2 0 2x REQUIRED ...

Page 12: ... 45A 45A 45A 45A 45A 45A 45A 81A 98A 60A 60A 97A 87A 87A 14A 45A 45A 45A 45A 45A 45A 45A 45A 81A 81A VIEW OF ROOF COMPONENTS PAGE 12 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL 60303HK 04 07 16 Absco Highlander Shed Model 60303HK RBS ...

Page 13: ...r Shed Model 60303HK PAGE 13 H30 H31 H31 H30 H30 H33 H33 H35 H34 H31 H31 H30 H30 H31 H31 H31 H31 H31 F E F 55B 55B H30 56A 77B 1 6 L 1 6 R 1 6 R 1 6 L 55C HC1 58C HJ3 58C 58C HC2 58C HC1 22A HC1 58C 58C HC2 H31 81A 90A 55A HJ1 79A HJ2 56B 79B HJ1 90B 81A 81B H30 81B 77B H I G H P O R T A L F R A M E S ...

Page 14: ...annel must finish flush with the edges of the sheets the snap tite system allows adjustment for this process by simply tapping the channel along the sheets until each end is neatly flush Join components together with one screw at this location only as some channel sections have extra holes that are not required for this model of garden shed Do not join components together at this location yet as t...

Page 15: ...NOT CUT OFF THE PROTRUDING SECTION AT EACH END OF THE FULL LENGTH RIDGE BEAM TEK SCREW DRIVER BIT QTY 1 QTY 8 QTY 2 QTY 1 SELF DRILLING TEK SCREW RIDGE BEAM SPLICE PART RBS RIDGE BEAM B C A B C A INSERT THE RIDGE BEAM SPLICE AT AN EQUAL DISTANCE INTO EACH RIDGE BEAM USE A STRING LINE TO ENSURE THAT THE BEAM IS STRAIGHT THEN SECURE WITH SELF DRILLING SCREWS AS SHOWN VERY TIGHT FIT USE A HAMMER TO T...

Page 16: ...BE REDUCED IN LENGTH EQUAL TO THE AMOUNT OF THE OVERLAP AS SHOWN BELOW OVERLAP THE PANELS AND SECURE WITH SCREWS AS SHOWN REFER TO THE PANEL CONSTRUCTION SECTION OF THIS INSTRUCTION FOR FURTHER DETAILS AND ENSURE THAT THE PANELS ARE NOT JOINED TOGETHER WITH PRE PUNCHED HOLES INCORRECTLY POSITIONED THE OVERALL LENGTH OF EACH PANEL SHOULD BE THE SAME LENGTH AS THE RIDGE BEAM WHICH IS 5953mm RIDGE BE...

Page 17: ...NSTRUCTION MODEL 60303HK 04 07 16 Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS ONE REQUIRED SNAPT TE i SNAPT TE i 55B 81B H31 H31 H31 H30 PAGE 17 H30 H31 H31 H31 SHEET TYPE H30 THIS END ONE REQUIRED SHEET TYPE H30 THIS END 2 Required ...

Page 18: ...o Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS 2 Required SIDE PANEL ASSEMBLY PAGE 18 H30 H31 H31 H30 SNAPT TE i SNAPT TE i 77B 81A FIT THE TWO LARGE GABLES 16L 16R TO THE INSIDE FACE OF THE TOP CHANNEL 77B INSIDE OF SHED OUTSIDE OF SHED TURN THE PANEL OVER ...

Page 19: ...IONS AND VIDEOS 45A 45A 45A 45A SNAPT TE i SNAPT TE i 60A 87A 81A 87A NOTE TWO ROOF PANELS WILL HAVE PART 87A FITTED TO THIS END ONLY NOTE TWO ROOF PANELS WILL HAVE PART 87A FITTED TO THIS END ONLY 2 PRE PUNCHED HOLES TO THIS END OF EACH SHEET WITH PART No 81A FITTED 4 Required ROOF PANEL ASSEMBLY PAGE 19 ...

Page 20: ... Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS DOOR PANEL ASSEMBLY DOUBLE DOOR DOOR PANEL ASSEMBLY 20mm FLANGE 58C 58C FOUR HOLE SET FOR PADBOLT CONNECTION 58C 12A HC1 HC1 15mm FLANGE E F E F SNAP T TE i SNAP T TE i SNAP T TE i SNAP T TE i 58C HC2 HJ3 PAGE 20 ...

Page 21: ...NSTRUCTION MODEL 60303HK 04 07 16 Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS DOOR PANEL ASSEMBLY SINGLE DOOR DOOR PANEL ASSEMBLY 20mm FLANGE 58C 58C HC1 15mm FLANGE F F SNAP T TE i SNAP T TE i HC2 12A 58C H C 2 58C H C 1 ...

Page 22: ...SSEMBLY INSTRUCTION MODEL 60303HK 04 07 16 Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS HJ1 HJ1 55A 90A 79A 55C SNAPT TE i SNAPT TE i SNAPT TE i SNAPT TE i H34 H35 PAGE 22 DOUBLE DOOR FRONT PANEL ASSEMBLY ...

Page 23: ...EMBLY INSTRUCTION MODEL 60303HK 04 07 16 Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS FRONT PANEL ASSEMBLY HJ1 HJ1 H33 H33 H30 56A 79B 56B 90B SNAPT TE i SNAPT TE i SNAPT TE i SNAPT TE i SINGLE DOOR PAGE 23 ...

Page 24: ...rally over the padbolt shaft and drill 3mm holes and secure with screws NOTE Nuts and bolts supplied may be used instead of pop rivets supplied by simply enlarging the hinge hole sets in the jamb using a 4mm drill bit ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL 60303HK 04 07 16 91A 91A E F Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS PAGE 24 DOUBLE DOOR ...

Page 25: ...required to connect the padbolt hasp for each door have not been pre punched to allow for proper alignment position each hasp centrally over the padbolt shaft and drill 3mm holes and secure with screws NOTE Nuts and bolts supplied may be used instead of pop rivets supplied by simply enlarging the hinge hole sets in the jamb using a 4mm drill bit 91A 91A SINGLE DOOR F ...

Page 26: ...KNEE PLATE REFER TO THE FOLLOWING PAGE FOR FURTHER DETAILS NOTE IF YOU HAVE AN EDGE REBATE IN YOUR CONCRETE SLAB YOU WILL HAVE TO CUT AN AMOUNT OFF THE BOTTOM OF THE FRAME LEGS EQUAL TO THE DEPTH OF THE REBATE HIGH PORTAL FRAME DETAILS ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL 60303HK 04 07 16 Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS 2950mm 80mm 8 0 m m 2033mm 2295mm PAGE 26 R...

Page 27: ...AL TO PANEL CONNECTION REFER PANEL CONSTRUCTION Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL 60303HK 04 07 16 0 8 12 4 SECURE RIDGE PLATES TO APEX PLATES WALL ROOF PANEL SELF DRILLING TEK SCREW HIGH PORTAL PAGE 27 ...

Page 28: ... 2960mm FIG 8A CENTRE OF PORTAL FRAMES CONCRETE SLAB 6060mm x 3100mm SECURE MULTI PURPOSE BRACKETS TO UPRIGHTS USING SELF DRILLING SCREWS MOVE FRAMES INTO POSITION MARK AND DRILL HOLES IN SLAB USING 10mm MASONRY DRILL BIT SECURE FRAMES TO SLAB WITH DYNABOLTS REFER PAGE 26 CENTRE FRAME UPRIGHT FRONT AND CENTRE FRAME TO SLAB DETAILS 2390 2390 6060 3100 SLAB EDGE 1280 CENTRE FRAME UPRIGHT MULTI PURPO...

Page 29: ...VIDEOS PANEL CONSTRUCTION NOTE TAKE CARE TO ENSURE THAT BOTH FRONT AND REAR WALL PANELS ARE NOT POSITIONED UPSIDE DOWN THE TOP CHANNEL OF EACH PANEL IS PRE PUNCHED FOR ATTACHING ROOF SHEETS THE BOTTOM CHANNELS ARE NOT SIDE WALL PANEL CHANNELS FIT INTO THE NOTCHED FRONT AND REAR WALL PANEL CHANNELS USE 16mm SELF DRILLING SCREWS TO SECURE WALLS TO CENTRE FRAME PAGE 29 IF USING A CONCRETE SLAB DRILL ...

Page 30: ...E ROOF PANELS HAVE BEEN SECURED FIT TWO GABLE BRACES 13A FROM THE TOP WALL CHANNEL TO THE UNDERSIDE OF THE RIDGE BEAM AT 45 DEGREES AS SHOWN TO BOTH GABLE WALLS DO NOT CLIMB ON TO OR WALK ON THE ROOF WARNING INSIDE VIEW 2 X GABLE BRACE 13A PAGE 30 X4 SECURE EACH RIDGE BEAM TO EACH RIDGE PLATE WITH 4 X 16mm SELF DRILLING TEK SCREWS NOTE HOLES THAT SHOW THIS SYMBOL REQUIRE PRE DRILLED HOLES D D D D ...

Page 31: ...E NUT BOLT DYNABOLT AND STEEL ANGLE DRILL A 10mm HOLE INTO THE WALL SHEET DRILL A 10mm HOLE INTO THE CONCRETE Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS ANCHORING OF SHED LOCATION OF 24 CONCRETE ANCHORS 1 SECURE THE ROOF PANELS TO THE WALL PANELS AS SHOWN 2 AFTER THE ROOF PANELS HAVE BEEN FULLY SECURED TO THE WALL PANELS SECURE THE ROOF PANELS TO THE INTERNAL FRAMES WITH SELF DRIL...

Page 32: ...BLY SUPPORT PHOTOGRAPHS STEP 1A B C Draw pattern on concrete in accordance with the dimensions detailed in the assembly instruction STEP 2A B C Understand where components are to be positioned STEP 3A B C Join C1482 to C1954 STEP 4A B C Join C1482 to C1482 STEP 5A B Secure ridge plate RBP STEP 6A B Secure multi purpose brackets STEP 7A B C D Turn frame over repeat steps 4 5 ...

Page 33: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL 60303HK 04 07 16 Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS PAGE 33 ...

Page 34: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL 60303HK 04 07 16 Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS PAGE 34 ...

Page 35: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL 60303HK 04 07 16 Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS PAGE 35 ...

Page 36: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL 60303HK 04 07 16 Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS PAGE 36 ...

Page 37: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL 60303HK 04 07 16 Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS PAGE 37 ...

Page 38: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL 60303HK 04 07 16 Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS PAGE 38 ...

Page 39: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL 60303HK 04 07 16 Absco Highlander Shed Model 60303HK INSTRUCTIONS AND VIDEOS PAGE 39 ...

Page 40: ...e in addition to your other rights and remedies under a law in relation to the goods or services to which the warranty relates The warranty applies to the exclusion of all other representations guarantees or warranties express or implied our goods come with guarantees that cannot be excluded under the Australian consumer law and is not transferable You are entitled to a replacement or refund for a...

Page 41: ...used for storage of garden equipment such as lawnmowers wheelbarrows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and scre...

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