background image

Absco Industries

Assembly Instruction Manual

ABSCO AWNING

MODEL: AWN33

3.00mW x 3.00mD x 3.00mH

Model: AWN33

15/11/19

1  

 

 

AU: 1800 029 70

1

NZ: 0800 466 444

[email protected]

www.abscosheds.com.au

Building approval:

Local authority approval must be obtained prior to construction. Once you have selected your site, draw a site 
plan and lodge your application together with a copy of the engineering plans located at the back of these 
instructions.

Assembly:

The frame is constructed from 80mm x 40mm galvanized steel channel, similar to that used in domestic steel 
house framing. All sections are cut to exact lengths, with channel ends pre-punched where necessary to simplify 
assembly. If classic cream color channel is supplied, remove the protective plastic coating after assembly.
Channel sections are secured together using 10G x 16mm self drilling tek screws. (Supplied). Roof sheets are 
secured to the frame using 10G x 16mm self drilling tek screws with neoprene washers (supplied). Barge capping 
is secured together using 3mm pop rivets (supplied).

Construction

:

The patio frame can be easily connected to brick or blockwork, using M10 x 75 dynabolts or coach screws, (not 
supplied) through the rear beam of the frame. If fixing the frame to existing steel/timber fascia, the fascia to 
house connection points may require additional strengthening to support the patio frame. Refer to the attached 
engineered drawings 06205-003-AW02 & 06205-003-AW05 for further details.
If you are attaching the patio frame to materials or structures other than those noted above, you should seek 
independent engineering advice on how to do so.

Concrete slab or footings

The frame must be secured to a concrete slab or footings, details of which are noted on the attached engineered 
drawings. Brackets and dynabolts for securing the frame to either a concrete slab or footings are included in 
this kit.

Length: 3.0m
Depth 3.0m
Height: Variable to 3.0m
Wind Rating: W50C (C2)
Slab Size: 3180 x 2910mm

3180mm

2910mm

Summary of Contents for AWN33

Page 1: ...red to the frame using 10G x 16mm self drilling tek screws with neoprene washers supplied Barge capping is secured together using 3mm pop rivets supplied Construction The patio frame can be easily connected to brick or blockwork using M10 x 75 dynabolts or coach screws not supplied through the rear beam of the frame If fixing the frame to existing steel timber fascia the fascia to house connection...

Page 2: ...ION L 2870mm J2870 C C C C K K M P J C Straight cut to both ends J 20mm Tab notch on one end only K 20mm Tab notch on both ends L 45mm Lip notch on one end only M 45mm Lip notch on both ends N 20mm Tab notch 45mm Lip notch P 20mm Tab notch 45mm Lip notch on both ends R One end 20mm Tab notch 45mm Lip notch S SPECIAL NOTCHING not noted above FRAME SECTION IDENTIFICATION GUIDE The first letter of th...

Page 3: ...BOLTS FAST015 4 MULTIPURPOSE BRACKET MPB BKT17 1 INSTRUCTION MANUAL IM COMPONENT PACKING LIST Check off all components Note some lengths may be supplied slightly longer Simply cut back to required length or notch and overlap ends where possible GUTTER AND TRIM QTY COMPONENT DESCRIPTION PART No CHK QTY COMPONENT DESCRIPTION PART No CHK 2 BARGE CAPPING L 2930mm TR06 1 FASCIA BOARD L 2970mm TR03 2 GU...

Page 4: ...OVERVIEW REAR BEAM SINGLE POSTS BOXED PURLINS SINGLE CENTRE RAFTER BOXED FRONT BEAM BOXED END RAFTER SINGLE CORNER BRACES SINGLE SINGLE SECTION TWO SECTIONS BOXED TOGETHER JOIN 8 SHADED PIECES ONLY TO FORM 4 BOXED SECTIONS C2980 C0100 C0100 K1470 K1470 M2834 M2834 P0650 P0650 P0650 P0650 J2870 C2850 J2870 C2850 C2980 K2810 C2770 ...

Page 5: ...frame section to be spread over the sides of another frame section boxed frame section or H section Absco sheds frame sections are designed to nest into one another to create boxed frame sections Boxed frame sections are only required in some parts of the entire frame assembly Boxed frame sections are fastened together using the fast014 tek screws supplied at 300mm centres unless otherwise stated ...

Page 6: ...rence to the engineering drawings provided Measure and check off all the components prior to commencement If a discrepancy is discovered contact Absco immediately for assistance Caution Some items may have sharp edges and it is advisable to wear protective gloves when handling them Care must also be taken to avoid eye injury when drilling holes Please wear safety glasses Tools required Tools requi...

Page 7: ...to the front of the awning of 50mm Drill 12mm holes in the rear beam as shown below The holes should be about 150mm either side of each rafter Position the rear beam to the desired wall height Mark wall hole locations and drill 10mm holes to suit bolts dynabolts When selecting the wall height remember that the front of the awning will be 50mm lower than the rear wall height Parts required 1 x C298...

Page 8: ... BE TAKEN FROM THE CONCRETE SLAB TO THE UNDERSIDE OF THE FRAME FIT TWO MULTI PURPOSE BRACKETS TO THE BOTTOM OF EACH POST WITH FOUR TEK SCREWS PER BRACKET STEP 3 Prepare the posts STEP 4 Frame layout and dimensions 1490 1490 960 930 960 2850 2980 FRONT 40 NOT DRAWN TO SCALE USING A STRINGLINE AND CHALK MARK THE FRAME LAYOUT ON THE CONCRETE SLAB TO THE DIMENSIONS SHOWN BELOW THE CORNER TO CORNER DIA...

Page 9: ...ements are the same then fasten each corner with another tek screw B Position each corner brace fasten with two tek screws at each end C Move the remaining channel sections into position Do not fasten any together until you are satisfied they are all in their proper position The end rafters will finish 8mm short at each end to ensure a tight fit over the front and rear beams and ensure that the wi...

Page 10: ...at can be used as temporary rear supports to rest the frame on as shown below it will make this procedure much easier Lift the frame into position and clamp the frame to each post while the frame is secured to the previously drilled rear wall Secure the frame to the posts as shown below SECURE THE POSTS TO THE FRONT BEAM WITH TWO TEK SCREWS EACH SECURE THE POSTS TO BOTH END RAFTERS WITH TWO TEK SC...

Page 11: ...ur sheets The centre of the last rib of the fourth sheet should meet with the centre line of the roof frame Installation procedure Roof sheets are fitted by working from a ladder underneath the awning starting at one end fixing one sheet at a time working towards the other end Use one screw with neo washer at every pan to front and rear channels Use one screw with neo washer at every second pan to...

Page 12: ... fascia over one bracket then slide back over the other bracket Fit Fascia Brackets STEP 9 Fit Fascia End view Locations 1 3 Fit both fascia external corners Inside view Fit one fascia bracket at locations 1 and 3 with three screws each as shown Use a stringline for accuracy Underneath view Location 2 Fascia Bracket Locations Rafter Fascia Bracket Front Beam Fascia Bracket Fascia Fascia Corner ...

Page 13: ... 13 STEP 10 Fit Gutter and Downpipe 100mm Downpipe Drop Gutter Stop End Position the downpipe drop and both gutter stop ends in place seal with silicone and fasten with pop rivets Bend this support arm of the bracket over the back edge of the gutter End Rafter Corner Post Fascia Bracket Fascia Gutter Gutter Bracket ...

Page 14: ... capping to each end of the frame with pop rivets The small rolled edged should fit neatly underneath the frame Immediate maintenance Hose down surfaces to remove metal filings from drilling holes to prevent corrosion Remove protective plastic from colorbond components as soon as possible after installation STEP 11 Fit barge capping ...

Page 15: ...s garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which are ava...

Page 16: ...fits given by the warranty are in addition to your other rights and remedies under a law in relation to the goods or services to which the warranty relates The warranty applies to the exclusion of all other representations guarantees or warranties express or implied our goods come with guarantees that cannot be excluded under the Australian consumer law and is not transferable You are entitled to ...

Page 17: ......

Page 18: ...NJA Consulting Pty Ltd ...

Page 19: ......

Page 20: ......

Page 21: ......

Page 22: ......

Page 23: ......

Page 24: ......

Page 25: ......

Page 26: ......

Page 27: ......

Page 28: ......

Page 29: ......

Page 30: ......

Page 31: ......

Page 32: ......

Page 33: ......

Page 34: ......

Page 35: ......

Page 36: ......

Page 37: ......

Page 38: ......

Page 39: ......

Page 40: ......

Page 41: ......

Page 42: ......

Page 43: ......

Page 44: ......

Page 45: ......

Reviews: