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Instruction manual

505 890-102
2003-05

RPB 320/420/520 Power source

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Summary of Contents for RPB 320

Page 1: ...Instruction manual 505 890 102 2003 05 RPB 320 420 520 Power source ...

Page 2: ...s document The document or parts there of may not be reproduced or copied without prior permission from ABB It may neither be imparted to a third party nor otherwise used without authorisation Infringement here of will be subject to action in accordance with applicable laws Further copies of this document can be obtained from ABB at current prices ABB Automation Technology Products AB Article numb...

Page 3: ...Controls and utilization 9 3 1 Main switch ON OFF I O 9 3 2 Indicating lamps 9 3 3 The function of the fan 9 4 Maintenance Service 11 4 1 Cables 11 4 2 Power source 11 4 3 Functional trouble 12 5 Technical Data 15 6 Diagram 17 6 1 RPB 320 17 6 2 RPB 420 18 6 3 RPB 520 19 7 Reservdelsförteckning Spare Parts List 21 7 1 RPB 320 22 7 2 RPB 420 26 7 3 RPB 520 30 ...

Page 4: ...RPB 320 420 520 4 505 890 102 ...

Page 5: ...ordance with applicable standards Do not touch live electrical parts or electrodes with bare hands wet gloves or wet protecting clothing Insulate yourself from earth and from the workpiece Ensure your working stance is safe XPHV DQG JDVHV DQ EH GDQJHURXV WR KHDOWK Keep your head out of the fumes Use ventilation extraction at the arc or both to keep fumes and gases from your breathing zone and the ...

Page 6: ...otection 5 Welding dynamics control 01 Mains cable grommet F11 Fuse for control panel 6 3 A Slow F12 Fuse for mains terminal 1 0 A Slow X11 Welding and return cable connection Parallel X12 Welding and return cable connection Parallel X13 Welding and return cable connection X14 X15 Control cable connection Parallel X16 By productive earhed outlet isolated safety transformer RPB 420 520 1 230V 250VA...

Page 7: ...space behind and in front of the power source for the cooling air to circulate Protect the power source from heavy rain and under hot conditions also from direct sunlight LJXUH HJUHH RI SURWHFWLRQ RI PDFKLQH 3 DOORZV DW LWV PD LPXP WKH ZDWHU VSUD FRPLQJ LQ DQJOH WR KLW PDFKLQH V RXWHU FRYHULQJ See to that the machine is positioned away from line of particle spray created by grinding tools etc max ...

Page 8: ...urce and lock it by way of the cable retainer 05 Connect the phase conductor of the cable to the connec tions L1 L2 and L3 Connect the yellow green earth conductor to the connection I D FRQGXFWRU FDEOH LV XVHG WKH HUR FRQGXFWRU LV WR EH FRQQHFWHG WR 1 LJXUH 0DLQV FDEOH 0DLQV FDEOH FURVV VHFWLRQ DQG IXVH VL HV DW ORDG RI WKH SRZHU VRXUFH S type cables include a yellow green conductor for protective...

Page 9: ...r source is connected to the mains and the main switch is in position I The yellow lamp H12 for thermal cut out goes on when the thermostat has tripped as a result of overheating The fans cool the power source and when the lamp goes out the power source is ready for use again resetting takes place automatically 7KH IXQFWLRQ RI WKH IDQ RPB 320 has one fan and RPB 420 520 has two fans running simult...

Page 10: ...53 RQWUROV DQG XWLOL DWLRQ 10 505 890 102 ...

Page 11: ...U VRXUFH 1RWH Unplug the cable from the wall socket and wait about 2 min due to capacitor discharge before removing the cover plate Check the following points at least once every six months The electrical connections of the machine clean oxidized components and tighten loose parts 1RWH Before the connection work is started inform yourself about the right tight ening torques Clean the inner parts o...

Page 12: ...6 3 A slow on the rear of the power source functions as a protection for the terminal of the remote control cable X14 15 The supply voltage unit for extra equipment single phase alternating current 30V 240 VA has a separate fuse F12 1 0 A slow 1RWH Use the same type and size of fuse as indicated beside the fuse holder 51 1 7KH JXDUDQWHH LV QRW YDOLG IRU GDPDJH FDXVHG E LQFRUUHFW IXVH VL H 2YHU YRO...

Page 13: ...e MIG and MAG welding dynamics are controlled over the same potentiometer Setting the MIG and MAG welding dynamics The setting of the MIG MAG welding dynamics influences the stability of the weld ing and the amount of spatter coming up The welding result can be optimized for each type of wire and each mixture of shielding gas by way of the setting 9 1 A soft arc is used to cause less spatter 0 Rec...

Page 14: ...53 0DLQWHQDQFH 6HUYLFH 14 505 890 102 ...

Page 15: ... A 40 0 V 440 A 37 6 V 10 V 45 V 50 V 500 A Open circuit voltage No load power Efficiency at rated values Power factor at rated values ca 65 V 75 W ca 85 ca 0 93 ca 65 V 75 W ca 85 ca 0 93 ca 65 V 75 W ca 85 ca 0 93 Storing temperature Working temperature Temperature class Protection class 40 60 C 20 40 C H 180 C B 130 C IP 23 40 60 C 20 40 C H 180 C B 130 C IP 23 40 60 C 20 40 C H 180 C B 130 C O...

Page 16: ...53 7HFKQLFDO DWD 16 505 890 102 ...

Page 17: ... 53 LDJUDP 505 890 102 17 LDJUDP 6 1 RPB 320 ...

Page 18: ...53 LDJUDP 18 505 890 102 6 2 RPB 420 ...

Page 19: ... 53 LDJUDP 505 890 102 19 6 3 RPB 520 ...

Page 20: ...53 LDJUDP 20 505 890 102 ...

Page 21: ... uppge typ och tillverkningsnummer samt benämningar och beställningsnummer enligt reservdelsförteckningen Rätt till ändring av specifikationer utan avisering förbehålles 6SDUH SDUWV DUH WR EH RUGHUHG IURP HOGLQJ 6 VWHPV WG LQGO LQGLFDWH W SH RI XQLW VHULDO QXPEHU GHQRPLQDWLRQV DQG RUGHULQJ QXPEHU DFFRUGLQJ WR WKH VSDUH SDUWV OLVW 5LJKWV UHVHUYHG WR DOWHU VSHFLILFDWLRQV ZLWKRXW QRWLFH ...

Page 22: ...2525 Säkring 6 Fuse 6 6 3A Trög 5 x 20 6 3A Delayed 5 x 20 F002 2 9772551 Säkringsdosa mutter Fuse box nut H001 1 9775730 Signallampa Signal lamp Grön Green H002 1 9775729 Signallampa Signal lamp Gul Yellow S001 1 9760502 Huvudbrytare Main switch X002 1 9770872 Vägguttag Wall socket X003 3 9771540 Maskinkontakt för svets kabel Machine socket for weld ing cable X006 2 9770081 Kontaktdon Control con...

Page 23: ...RPB 320 420 520 Reservdelsförteckning Spare Parts List 505 890 400 23 H002 H001 S001 X006 F002 F001 3 C001 X003 X002 ...

Page 24: ...istor T001 1 2059610 Huvudtransformator Main transformer RPB 420 T002 1 9777918 Hjälptransformator Auxiliary transformer VG101 1 9750170 Likriktarenhet Rectifier unit VG102 1 4270360 Reservdel Spare part IGBT TRANS RPB 320 VG103 2 4277680 Diodenhet Diode unit 2 x 20A VG105 1 9750126 Diodbrygga Diode bridge Z001 1 4296420 Huvudkretskort Main circuit card RPB 320 Z003 1 4288810 Filterkort Filter car...

Page 25: ...PB 320 420 520 Reservdelsförteckning Spare Parts List 505 890 400 25 L001 Z001 T002 R001 G004 LT301 L002 Z003 T001 M001 L004 6 L003 VG102 VG103 VG101 RG101 VG105 G001 5 C2 A001 Z004 Z005 9 10 8 7 4 3 1 2 ...

Page 26: ...se 6 6 3A Trög 5 x 20 6 3A Delayed 5 x 20 F002 2 9772551 Säkringsdosa mutter Fuse box nut H001 1 9775730 Signallampa Signal lamp Grön Green H002 1 9775729 Signallampa Signal lamp Gul Yellow S001 1 9760502 Huvudbrytare Main switch X002 1 9770872 Vägguttag Wall socket X003 3 9771540 Maskinkontakt för svets kabel Machine socket for weld ing cable DIX 70 95 Hona Female X006 2 9770081 Kontaktdon Contro...

Page 27: ...RPB 320 420 520 Reservdelsförteckning Spare Parts List 505 890 400 27 H002 H001 S001 X006 F002 F001 3 C001 X003 X002 ...

Page 28: ...01 1 2059610 Huvudtransformator Main transformer RPB 420 T002 1 3145010 Hjälptransformator Auxiliary transformer VG101 1 9750170 Likriktarenhet Rectifier unit VG102 1 4270370 Reservdel Spare part IGBT TRANS RPB 420 VG103 2 4277680 Diodenhet Diode unit 2 x 20A VG105 1 9750126 Diodbrygga Diode bridge Z001 1 4293730 Huvudkretskort Main circuit card RPB 420 Z003 1 4288810 Filterkort Filter card RPB 32...

Page 29: ...320 420 520 Reservdelsförteckning Spare Parts List 505 890 400 29 L001 Z001 T002 R001 G004 LT301 L002 Z003 T001 M001 L004 6 L003 VG102 VG103 VG101 RG101 VG105 G001 5 C2 A001 Z004 Z005 9 10 8 7 4 3 1 2 RZ002 ...

Page 30: ...se 6 6 3A Trög 5 x 20 6 3A Delayed 5 x 20 F002 2 9772551 Säkringsdosa mutter Fuse box nut H001 1 9775730 Signallampa Signal lamp Grön Green H002 1 9775729 Signallampa Signal lamp Gul Yellow S001 1 9760611 Huvudbrytare Main switch X002 1 9770872 Vägguttag Wall socket X003 3 9771540 Maskinkontakt för svets kabel Machine socket for weld ing cable DIX 70 95 Hona Female X006 2 9770081 Kontaktdon Contro...

Page 31: ...RPB 320 420 520 Reservdelsförteckning Spare Parts List 505 890 400 31 H002 H001 S001 X006 F002 F001 3 C001 X003 X002 ...

Page 32: ...or 450V 60MV T001 1 2059290 Huvudtransformator Main transformer RPB 420 T002 1 3145010 Hjälptransformator Auxiliary transformer T002 1 3145170 Hjälptransformator Auxiliary transformer VG201 1 9750173 Likriktarenhet Rectifier unit VG102 1 4270380 Reservdel Spare part IGBT TRANS RPB 520 VG103 2 4277680 Diodenhet Diode unit 2 x 20A VG202 1 4270380 IGBT modul IGBT module VG205 1 9750126 Diodbrygga Dio...

Page 33: ... 320 420 520 Reservdelsförteckning Spare Parts List 505 890 400 33 L001 T002 R001 G004 LT301 L002 Z003 T001 M001 L004 6 L003 VG 02 VG 01 RG101 VG 05 G00 5 C2 A001 Z004 1 2 Z00 Z00 Z002 VG 02 VG 0 G00 RZ401 ...

Page 34: ...RPB 320 420 520 Reservdelsförteckning Spare Parts List 34 505 890 400 ...

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Page 36: ...505 890 102 ...

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