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A B B ME A SUR EMENT & A N A LY TIC S | OPER ATING INSTRUC TION | OI/A DS 43 0/EZCLN - EN R E V. B

Aztec ADS430 EZCLEAN

Compressed air supply unit

Measurement made easy

Introduction

The Aztec ADS430 EZCLEAN compressed air supply 
unit is a rugged, reliable cubicle that delivers 
compressed air to an ABB compressed air adaptor 
nozzle (part no. ADS430170) fitted to the probe or to 
an ABB probe flowcell (part no. ADS430160).

The air supply (interval/type/duration/frequency/
on-off sequencing) can be configured at the Aztec 
AWT440 transmitter to enable automatic/scheduled 
cleaning of the probe. .

For more information

Publications for the associated Aztec AWT440 
transmitter and Aztec ADS430 probe are available 
for free download from:

www.abb.com/measurement

or by scanning these codes:

AWT440 transmitter

ADS430 probe

Search for or click on

Commissioning Instruction

Aztec AWT440 

 

Multi-input transmitter

CI/AWT440-EN

Operating Instruction

Aztec AWT440 

 

Multi-input transmitter

OI/AWT440-EN

Operating Instruction

Aztec ADS430 

 

Optical dissolved oxygen probe

OI/ADS430-EN

Installation Procedures

Aztec ADS430160 

 

Flowcell pipeline mounting assembly

INF

14/157

-EN

Installation Procedures

Aztec ADS430170 

 

Compressed air adaptor

INF

14/158

-EN

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Compressed air 
supply unit

Summary of Contents for Aztec ADS430 EZCLEAN

Page 1: ... enable automatic scheduled cleaning of the probe For more information Publications for the associated Aztec AWT440 transmitter and Aztec ADS430 probe are available for free download from www abb com measurement or by scanning these codes AWT440 transmitter ADS430 probe Search for or click on Commissioning Instruction Aztec AWT440 Multi input transmitter CI AWT440 EN Operating Instruction Aztec AW...

Page 2: ...matic connections 9 4 1 1 Tubing to compressed air unit 9 4 1 2 Tubing to ABB compressed air adaptor ADS430170 9 4 1 3 Tubing to ABB flowcell ADS430160 9 4 2 Electrical connections 10 4 2 1 24 V DC supply compressor unit to Aztec AWT440 transmitter 10 4 2 2 Mains voltage supply 230 or 115 V AC 10 5 Configuration 11 5 1 Sensor Setup 12 6 Maintenance 13 6 1 Annual maintenance 13 7 Spares and Accesso...

Page 3: ...R Serious damage to health risk to life This symbol in conjunction with the signal word DANGER indicates an imminent danger Failure to observe this safety information will result in death or severe injury DANGER Serious damage to health risk to life This symbol in conjunction with the signal word DANGER indicates an imminent electrical hazard Failure to observe this safety information will result ...

Page 4: ... Electrical equipment marked with this symbol may not be disposed of in European public disposal systems after 12 August 2005 To conform to European local and national regulations EU Directive 2002 96 EC European electrical equipment users must now return old or end of life equipment to the manufacturer for disposal at no charge to the user ABB is committed to ensuring that the risk of any environ...

Page 5: ...ad K Cable gland entry mains supply voltage cable C Air muffler filter L Mains supply voltage connector D Air out to compressed air adaptor or flowcell M M12 cable gland digital I O cable to transmitter E Pressure relief valve N M20 cable gland mains supply voltage F Switching relay O Air intake including dust filter G Fuse 2 A anti surge P Instrument label H Low voltage digital I O connector Q Do...

Page 6: ...o the compressor unit B in the required plane and secure using the M6 screws washers C 2 Mark appropriate mounting lug screw hole locations on the wall and drill suitably sized holes to accommodate the mounting location disks D and fixings E not supplied 3 Mount the compressor unit to the wall WARNING Bodily injury Unit weight 10 3 kg 22 6 lbs Mount in accordance with relevant safety requirements ...

Page 7: ...e handrail mounting plate s in the required plane using 2 x M6 bolts washers nuts supplied per plate 2 Position the compressor unit B on the handrail and secure using the U bolts E and M8 nuts washers F supplied NOTICE Optional compressor mounting extension plates D in Fig 3 2 2 supplied with handrail mounting kit part no ADS430195 can be attached to handrail mounting plates if required Mounting p...

Page 8: ...pole mounting plate A to the compressor unit B and secure using the M6 screws C supplied 2 Position the compressor unit B on the pole and secure using the U bolt D and M8 nuts washers E supplied IMPORTANT NOTE It is not usually necessary to fit a second pole mounting plate and U bolt to the bottom of the enclosure but if necessary an additional kit ADS430197 is required Add 280 11 0 when door open...

Page 9: ...mm OD nylon tubing A to G3 8 connector B on the ABB flowcell C 3 Proceed to Section 4 2 page 10 to make electrical connections WARNING Bodily injury The Aztec ADS430 EZCLEAN system develops compressed air up to a pressure of 50 7 psi g 3 5 bar g maximum when outlet blocked zero flow do not use compressed air for any other purpose than that for which it is provided never direct a stream of compress...

Page 10: ...ctions Ensure all cable runs are safe and do not present a trip hazard when routing securing Fig 4 4 24 V DC connections compressed air unit to Aztec AWT440 transmitter MAINS INPUT 115V 230V COMMS OUT 1 OUT 2 RELAY 1 RELAY 2 RELAY 3 RELAY 4 N L INT 24V DIO1 DIO2 DIO3 DIO4 DIO5 DIO6 DIO CO M N C COM N C N C COM N C N C COM N C N C COM N C RS485 SMART SENSOR INTERFACE MODULE CM40 0215 ISS 1 COMMUNIC...

Page 11: ... Output menu and use the keys to scroll to the Sensor Setup menu Press the key the Sensor Setup page is displayed 6 If more than 1 sensor is connected select the required sensor S1 to 4 RDO to be cleaned and press the key below the Select prompt The sensor S1 to 4 RDO menu page is displayed see Section 5 1 page 12 7 Scroll to the Clean Interval menu and set the required interval between cleans 8 S...

Page 12: ...ecs 30 Secs Clean Off Time Set the duration between cleans 1 to 60 Secs 30 Secs Number of Pulses Set the number of cleaning pulses 1 to 10 Pulses 2 Pulses Recovery Time Set the time delay between the completion of cleaning and the display of a new reading on the operator page 1 to 10 Min 1 Min Clean Duration Displays the total duration of the clean Clean Type set to Continuous Clean on Time Recove...

Page 13: ...viceable condition see Section 4 1 page 9 3 Ensure the air intake is clean see Section 2 page 5 item O 4 Ensure the air muffler filter is clean and free of clogged pores see Section 2 page 5 item C To clean this remove from the compressor head and blow oil free compressed air through it from the reverse side If the unit operates in a dusty environment additional periodic cleaning may be required u...

Page 14: ...ance kit ADS430056 Part number Description ADS430175 15 m 45 ft x 6 mm OD nylon tubing Table 7 3 6 mm OD nylon tubing ADS430175 Part number Description ADS430169 Tubing and connector comprising 15 m 45 ft x 6 mm OD nylon tubing G3 8 push fit connector Table 7 4 Air cleaning tubing kit ADS430169 Part number Description ADS430052 Replacement compressor assembly compressor only Note Voltage 230 or 11...

Page 15: ...ings Storage temperature 20 to 50 C 4 to 122 F Operating temperature 20 to 50 C 4 to 122 F Power requirements Mains power supply 230 or 115 V AC 90 W Internal fuse 2 A anti surge Digital I O 24 V DC Cable entries Mains voltage supply cable M20 cable gland Digial I O cable M12 cable gland Pneumatic entry Bulkhead push fit connector for 6 mm nylon tubing Compliance CE Excluding mounting brackets see...

Page 16: ...ument and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright ABB 2018 All rights reserved 3KXA494431R4201 ABB Limited Measurement Analytics Howard Road St Neots Cambridgeshire PE19 8EU UK Tel 44 0 870 600 6122 Fax 44 0 1480 213 339 Emai...

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