ABB ACS 400V Instructions Manual Download

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Drive

Low Voltage
AC Drives

ACS 400V Instructions

Supplement for ACS 400

User’s Manual

Summary of Contents for ACS 400V

Page 1: ...DriveIT Low Voltage AC Drives ACS 400V Instructions Supplement for ACS 400 User s Manual ...

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Page 3: ... input voltage interruption if the external run command is on Warning When the control terminals of two or more ACS100 140 160 400 400V units are connected in parallel the auxiliary voltage for these control connections must be taken from a single source which can either be one of the units or an external supply Warning The heat sink may reach a high temperature see ACS 400 User s Manual Reference...

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Page 5: ...nstalling the ACS 400V 7 Controlling the ACS 400V 10 I O Configuration 11 Alternative ACS 400V Operation Modes Hardwire Connections 12 Start Stop and External Control Signal 0 10 V 12 Start Stop with 1 Constant Speed 13 Start Stop with 2 Constant Speeds 14 PID Control with 1 Setpoint 15 PID Control with 2 Setpoints 16 Operating with ACS PAN A Control Panel 17 Control Modes 17 Actual Values in Outp...

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Page 7: ...owers 15 kW and more frame size R3 and R4 the RFI filter can be mounted either below or next to the drive Figure 1 ACS 400V Frame sizes R1 and R2 3 0 11 kW Drive Type ACS401 RFI Filter Type A mm B mm C mm D mm E mm V004 V006 ACS400 IF11 3 90 361 5 35 98 318 V009 V011 ACS400 IF21 3 90 461 35 98 417 ...

Page 8: ...ACS 400V frame sizes R3 and R4 15 37 kW Drive Type ACS401 RFI Filter Type A mm B mm C mm D mm E mm V016 V020 ACS400 IF31 3 140 230 50 160 528 V025 V041 ACS400 IF41 3 160 280 50 160 619 not delivered with the unit ...

Page 9: ...nit protection class depends on the ordered type In frame size R1 and R2 one IP54 filter cover is required on the supply cable entry end of the filter In frame size R3 and R4 two IP54 filter covers are required one on each end See the following figures for mounting and cabling Figure 3 Cabling ACS 400V with IP54 protection cover Control Cables Supply Cable Cable Between RFI Filter and ACS 400V Mot...

Page 10: ... DDCS adapter must be used both are available as options N2 fieldbus is also available as embedded fieldbus option for ACS 400V Local control possibilities 1 Control from control panel ACS 400V can be directly controlled from control panel without making any connections to the ACS 400V I O In this case motor starts and stops from control panel s START STOP button and required speed Hz is set with ...

Page 11: ...tput 2 Running 20 connected to 22 Activate to select PID control DI2 Select setpoint1 setpoint2 DI3 Constant speed 1 DI4 Constant speed 2 DI5 ON ON AI1 0 10 V AI2 0 10 V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 SCR AI1 AGND 10V AI2 AGND AO1 AGND 24V DCOM1 DI1 DI2 DI3 DI4 DI5 DCOM2 RO1C RO1A RO1B RO2C RO2A RO2B 2 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 SCR AI1 AGND 10...

Page 12: ...en 14 and 15 see page 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 SCR AI1 AGND 10V AI2 AGND AO1 AGND 24V DCOM1 DI1 DI2 DI3 DI4 DI5 DCOM2 RO1C RO1A RO1B RO2C RO2B Start Stop External control signal 0 10V Screen control signal cable Pressure sensor 0 10V Output frq 0 50Hz 0 20mA Start Stop Activate PID control Select setpoint1 setpoint2 Constant speed 1 Constant speed 2 Fault 17 19 b...

Page 13: ...15 16 17 18 19 20 21 22 SCR AI1 AGND 10V AI2 AGND AO1 AGND 24V DCOM1 DI1 DI2 DI3 DI4 DI5 DCOM2 RO1C RO1A RO1B RO2C RO2B Start Stop Screen control signal cable Pressure sensor 0 10V Output frq 0 50Hz 0 20mA Start Stop Activate PID control Select setpoint1 setpoint2 Constant speed 1 Constant speed 2 Fault 17 19 breaks Running 20 connected to 22 Control signal 0 10V RO2A X1 Reference voltage 10 VDC A...

Page 14: ...I5 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 SCR AI1 AGND 10V AI2 AGND AO1 AGND 24V DCOM1 DI1 DI2 DI3 DI4 DI5 DCOM2 RO1C RO1A RO1B RO2C RO2B Constant speed 1 2 Start Stop Screen control signal cable Pressure sensor 0 10V Output frq 0 50Hz 0 20mA Start Stop Activate PID control Select setpoint1 setpoint2 Constant speed 1 Constant speed 2 Fault 17 19 breaks Running 20 connected to ...

Page 15: ...15 16 17 18 19 20 21 22 SCR AI1 AGND 10V AI2 AGND AO1 AGND 24V DCOM1 DI1 DI2 DI3 DI4 DI5 DCOM2 RO1C RO1A RO1B RO2C RO2B G M B Start Stop G 24V G0 G 24V RO2A Pressure sensor Start Stop G 24V G0 G 24V G0 Screen control signal cable Pressure sensor 0 10V Output frq 0 50Hz 0 20m Start Stop Activate PID control Select setpoint1 setpoint2 Constant speed 1 Constant speed 2 Fault 17 19 breaks Running 20 c...

Page 16: ...gure 6 page 21 Actual value pressure sensor is connected to AI2 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 SCR AI1 AGND 10V AI2 AGND AO1 AGND 24V DCOM1 DI1 DI2 DI3 DI4 DI5 DCOM2 RO1C RO1A RO1B RO2C RO2B Pressure sensor G M B Start Stop G 24V G0 G 24V Setpoint 1 2 RO2A Screen control signal cable Pressure sensor 0 10V Output frq 0 50Hz 0 20mA Start Stop Activate PID control Select...

Page 17: ...by pressing and holding the LOC REM button until first LOCAL CONTROL or later LOCAL KEEP RUN is displayed If the button is released while LOCAL CONTROL is displayed the panel frequency reference is set to the current external reference and the drive is stopped When LOCAL KEEP RUN is displayed the current run stop status and the frequency reference are copied from the user I O Start and stop the dr...

Page 18: ...ible The menu consists of parameter groups and menu functions Setting Parameter Value Parameter value set mode is entered by pressing ENTER In set mode value is underlined Value is altered by using UP DOWN buttons Modified value is stored by pressing ENTER Modifications can be cancelled and set mode inactivated by pressing MENU Torque Output current Actual output frequency Reference frequency 0 0 ...

Page 19: ...ages disappear when MENU ENTER or the arrow buttons of control panel are pressed The message will reappear after a few seconds if the keypad is not touched and alarm or fault is still active Refer to ACS 400 User s Manual Diagnostics section for complete list of alarms and faults Resetting the Drive from the Control Panel To reset a fault when the red LED is on press the RESET button Caution Reset...

Page 20: ...se connections they can easily be changed with the help of the HVAC parameter table Table 1 and PID regulator tables Table 2 and Table 3 Table 1 HVAC Parameter table Code Name Default Set User 9902 APPLIC MACRO FACTORY O change this first to PID CONTROL X 9901 LANGUAGE ENGLISH 9905 MOTOR NOM VOLT 400 V X 9906 MOTOR NOM CURR MOTOR CURRENT SEE MOTOR RATING PLATE A X 9907 MOTOR NOM FREQ 50 HZ X 9908 ...

Page 21: ...If some another macro from ACS 400 User s Manual is used the parameter values need to be manually changed Changing parameter 9902 APPLICATION MACRO will always cause the ACS 400V to show ACS 400V specific default values for parameters specified in tables 1 2 and 3 Code Name Default Set User 4001 PID GAIN 0 7 PID GAIN FACTOR 4002 PID INTEG TIME 10 PID INTEGRATION TIME 4003 PID DERIV TIME 0 S 4004 P...

Page 22: ... Isolated from Earth Input filters designed for ACS 400V cannot be used in an isolated or high impedance earthed industrial distribution networks Line current harmonics The standard EN 61800 3 refers to EN 61000 3 2 which specifies limits for harmonic current emissions for equipment intended to be connected to public low voltage distribution systems Low Voltage Public Supply Network The limits and...

Page 23: ...does not cause a significant voltage distortion to network However the user shall be aware of the values of the harmonics currents and voltages occurring within the power supply system before connecting the ACS 400V as well as the internal impedance of the supply system The current harmonic levels of the ACS 400V under rated load conditions are available on request and the assessment procedure giv...

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Page 26: ...ABB Oy BAU Drives P O Box 184 00381 Helsinki FINLAND Telephone 358 10 2211 Telefax 358 10 222 2681 3AFE 64648900 REV B EN Effective 2 9 2002 2002 ABB Oy Subject to change without prior notice ...

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