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HCT-5H BUN TOASTER

1

A.J. Antunes & Co.

P/N 1011256 Rev. B 03/15 

McDonald’s

HORIZONTAL CONTACT TOASTER  

HCT-5H 

MFG. NO. 9210850

A.J. Antunes & Co.

Place this manual in the Toaster section  

of your 

Equipment Manual. 

Manufactured exclusively for 

McDONALD’S® 

BY

 

A.J. ANTUNES & CO. 

180 KEHOE BLVD. 

CAROL STREAM, ILLINOIS 60188, U.S.A. 

PHONE: 1-630-784-1000 

TOLL FREE: 1-877-392-7854 

FAX: 1-630-784-1650 

www.ajantunes.com

TABLE OF CONTENTS

This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc..  

© McDonald’s Corporation  All Rights Reserved

Owner Information .....................................................2

General ......................................................................2

Service/Technical Assistance ....................................2

Warranty Information .................................................2

Specifications .............................................................3

Electrical Specifications & Plug Configuration ..........3

Pass Through Time ...................................................3

Dimensions ................................................................3

Important Safety Information ....................................4

Installation ...................................................................5

Unpacking ..................................................................5

Location .....................................................................5

Operation .....................................................................6

Operating Instructions ...............................................6

Language Selection ...................................................6

Programming ..............................................................7

Control Panel .............................................................7

Settings ......................................................................7

Light/Dark Adjustment ...............................................7

Purging Product from Toaster ....................................7

Factory Reset ............................................................7

Maintenance ................................................................8

Daily Cleaning ...........................................................8

Quarterly Maintenance ..............................................9

Troubleshooting .......................................................12

Replacement Parts ...................................................16

Wiring Diagram .........................................................21

Notes..........................................................................22

LIMITED WARRANTY

The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment. 

All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation. 

 

If any part becomes defective during the period of this Warranty, Antunes Food Service will pay labor costs to an Authorized Service Agent to replace the part plus 

travel expenses. 

Antunes Food Service reserves the right to make changes in design or add improvements on any products.  The right is always reserved to modify Equipment 

because of factors beyond our control and government regulation.  Changes to Equipment do not constitute a warranty charge. 

This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular 

purpose, each of which is expressly disclaimed.  The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be 

liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.

WARRANTY EXCLUSIONS

•  The cost of Installation.

•  Equipment that has been damaged due to shipment.  Purchaser should 

make damage claim directly upon carrier.

•  Alteration, misuse, abuse.

•  Improper storage or handling.

•  Improper maintenance.

•  Failure to follow proper Installation instructions, including electrical  

connection.

•  Improper or unauthorized repairs.

•  Scheduled Maintenance procedures as outlined in your MRC Card.

•  This Warranty does not cover Consumable items. 

NOTE

: The Conveyor Belt 

wraps are consumable items that can be easily adjusted or replaced accord-

ing to the Maintenance Section of this product’s Owner’s Manual. 

•  Water pressure problems or contamination problems such as foreign material 

in water lines or inside solenoid valves due to an incoming water source.

•  Freight, foreign, excise, municipal or other sales or use taxes.

•  Consequential damages such as loss of profit, loss of time, the cost of repair-

ing or replacing other property which is damaged, or any other incidental 

damage of any kind.

Scan with mobile device or enter URL

for product and service information.

A.J. Antunes & Co.

HCT-5H & HRT-5H

http://tiny.cc/ajaHCT-HRT

Summary of Contents for HCT-5H

Page 1: ...reserves the right to make changes in design or add improvements on any products The right is always reserved to modify Equipment because of factors beyond our control and government regulation Change...

Page 2: ...ent Warranty Information Please read the full text of the Limited Warranty in this manual If the unit arrives damaged contact the carrier imme diately and file a damage claim with them Save all packin...

Page 3: ...l codes and any other applicable codes 34 19 868 5 mm 11 41 289 8 mm 17 75 450 8 mm Dimensions Electrical Specifications Plug Configuration Model Mfg No Volt Watts Hz Plug Description Plug Configurati...

Page 4: ...rned off an LED light flashes to indicate that the power cord is plugged in WARNING ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH El...

Page 5: ...o an appropriate power outlet Unpacking 1 Open the large box It contains HCT 5H toaster Accessories box 2 Remove the accessories box from the large box 3 With the help of another person carefully remo...

Page 6: ...facing down Toasted product drops into the Bun Buffer OPERATION Figure 2 HCT 5H Bun Feeder Control Panel Bun Buffer Bun Buffer Frame Language Selection Follow these steps to set the language option fo...

Page 7: ...adjusted The table below describe platen and motor settings depending on the Compression Knob setting When using recommended Compression Setting of 4 A Platen 540 F 282 C B Platen 545 F 285 C C Plate...

Page 8: ...discol ored missing snaps or damaged in any way NOTE The conveyors continue to turn during the cool down period allowing you to clean the entire Belt 8 If the Belts are all in good condition spray a c...

Page 9: ...placed NOTE Belts should be removed ONLY during Belt Replacement or when required in a service situa tion NOTE We recommend that Belts be replaced every quarter INSPECTING BELTS Inspect all belt wraps...

Page 10: ...the Top Roller in towards the toaster so the roller slides DOWN and locks into place 8 Push the Bottom Roller in towards the toaster so the roller slides DOWN and locks into place 9 Remove and discard...

Page 11: ...e rear top roller and rear bottom roller Repeat this step for the club heel belt and the second crown belt NOTE Make sure the belt lines up properly on the rollers The snaps on the belts should face t...

Page 12: ...s Call AJA Technical Support 877 392 7854 for assistance Display Reads Motor Running Slow A Mechanical Obstruction has occurred that is slowing down the conveyor motor Display Reads Motor Slow Display...

Page 13: ...play Reads Heater B Fail The Platen Heater B heater did not reach set point temperature Display Reads Sensor B Fail Platen Thermocouple B sensor has failed Display Reads Overtemp C Platen C heater is...

Page 14: ...ssion 4 Call AJA Technical Support 877 392 7854 for assistance Mechanical problem within conveyor system Call AJA Technical Support 877 392 7854 for assistance Buns are toasting too light Incorrect te...

Page 15: ...7854 for assistance The black belts are tearing prematurely The 4 main rollers are not being cleaned of crumb seeds buildup during belts dur ing the quarterly belt replacement Clean all 4 roller of a...

Page 16: ...0021724 Weldment Bearing 2 Brkt Spring Guide Rh 12 0022046 Weldment Bun Feeder 1 13 0022047 Weldment Bun Stopper 1 14 0022048 Weldment Top Cover 1 15 0022108 Weldment Back Cover 1 Item Part No Descri...

Page 17: ...X 3 8 1 13 4000132 Fan Blower 1 14 7001043 Display Board Kit 1 15 7001042 Main Board Kit 1 16 0506156 Heat Sink Relay 1 17 308P157 Screw Tap 8 32 X 3 8 Lg 4 Item Part No Description Qty Item Part No D...

Page 18: ...5 McDonald s REPLACEMENT PARTS continued 19 25 2 52 42 86 37 41 17 31 32 24 46 39 22 23 40 42 38 16 15 15 24 42 51 6 30 30 35 43 4 34 15 15 9 50 52 26 38 47 49 29 57 45 53 27 27 56 13 12 13 48 42 20 3...

Page 19: ...HCT 5H BUN TOASTER 19 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s 36 53 28 49 8 10 54 1 11 7 16 16 14 14 21 44 55 4 3 5 6 REPLACEMENT PARTS continued NOTE See Page 20 for Parts List...

Page 20: ...pring Roller Tension 1 25 2100334 Thrust Strip Teflon 4 26 2120118 Washer Flat 1 27 2120253 Spacer Upper Locking Plate 2 Control Side 28 2120254 Spacer Upper Locking Plate 4 End Side 29 2120255 Spacer...

Page 21: ...HCT 5H BUN TOASTER 21 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s WIRING DIAGRAM...

Page 22: ...HCT 5H BUN TOASTER 22 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s NOTES...

Page 23: ...HCT 5H BUN TOASTER 23 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s NOTES continued...

Page 24: ......

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