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CLUB TOASTER CTX-200L

1

P/N 1010993 Rev. H 03/15 

McDonald’s

CLUB TOASTER  

MODEL CTX-200L 

Manufacturing Numbers 9210825 & 9210826

Place this manual in the Toaster section  

of your 

Equipment Manual. 

Manufactured exclusively for 

McDONALD’S® 

BY

 

A.J. ANTUNES & CO. 

180 KEHOE BLVD. 

CAROL STREAM, ILLINOIS 60188, U.S.A. 

PHONE: 1-630-784-1000 

TOLL FREE: 1-877-392-7854 

FAX: 1-630-784-1650 

www.ajantunes.com

TABLE OF CONTENTS

This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc..  

© McDonald’s Corporation  All Rights Reserved

Owner Information .....................................................2

General ......................................................................2

Service/Technical Assistance ....................................2

Warranty Information .................................................2

Specifications .............................................................3

Electrical Specifications & Plug Configuration ..........3

Dimensions ................................................................3

Pass Through Time ...................................................3

Important Safety Information ....................................4

Installation ...................................................................5

Unpacking ..................................................................5

Location .....................................................................5

Assembling the Unit ..................................................6

Operation .....................................................................7

Operating Instructions ...............................................7

Adjusting Toasting Quality .........................................7

Toasting Clubs ...........................................................7

Viewing the Program Mode Settings .........................8

CT Unit Status Mode .................................................8

Purging Products from the Toaster ............................9

Shutting down the CTX-200L ....................................9

Reset to Factory Defaults ..........................................9

Changing the Display Language ...............................9

Maintenance ..............................................................10

Daily Cleaning .........................................................10

Replacing Belt Wraps ..............................................12

Troubleshooting .......................................................14

Replacement Parts ...................................................16

Wiring Diagram .........................................................19

CLUB 

Scan with mobile device or enter URL

for product and service information.

A.J. Antunes & Co.

UTX-200 & CTX-200

http://tiny.cc/ajaUTX-CTX

LIMITED WARRANTY

The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment. 

All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation. 

 

If any part becomes defective during the period of this Warranty, Antunes Food Service will pay labor costs to an Authorized Service Agent to replace the part plus 

travel expenses. 

Antunes Food Service reserves the right to make changes in design or add improvements on any products.  The right is always reserved to modify Equipment 

because of factors beyond our control and government regulation.  Changes to Equipment do not constitute a warranty charge. 

This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular 

purpose, each of which is expressly disclaimed.  The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be 

liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.

WARRANTY EXCLUSIONS

•  The cost of Installation.

•  Equipment that has been damaged due to shipment.  Purchaser should 

make damage claim directly upon carrier.

•  Alteration, misuse, abuse.

•  Improper storage or handling.

•  Improper maintenance.

•  Failure to follow proper Installation instructions, including electrical  

connection.

•  Improper or unauthorized repairs.

•  Scheduled Maintenance procedures as outlined in your MRC Card.

•  This Warranty does not cover Consumable items. 

NOTE

: The Conveyor Belt 

wraps are consumable items that can be easily adjusted or replaced accord-

ing to the Maintenance Section of this product’s Owner’s Manual. 

•  Water pressure problems or contamination problems such as foreign material 

in water lines or inside solenoid valves due to an incoming water source.

•  Freight, foreign, excise, municipal or other sales or use taxes.

•  Consequential damages such as loss of profit, loss of time, the cost of repair-

ing or replacing other property which is damaged, or any other incidental 

damage of any kind.

Summary of Contents for 9210825

Page 1: ...s defective during the period of this Warranty Antunes Food Service will pay labor costs to an Authorized Service Agent to replace the part plus travel expenses Antunes Food Service reserves the right to make changes in design or add improvements on any products The right is always reserved to modify Equipment because of factors beyond our control and government regulation Changes to Equipment do ...

Page 2: ...our manual and fill in the information below Authorized Service Agency Name Phone No Address Use only genuine Roundup replacement parts in this unit Use of replacement parts other than those sup plied by the manufacturer will void the warranty Your Authorized Service Agency has been factory trained and has a complete supply of parts for this toaster You may also contact the factory at 1 877 392 78...

Page 3: ...et have a proper outlet installed by a qualified electrician Do NOT use an extension cord with this appliance Check with a qualified electrician if you are unsure if the appliance is properly grounded 737 mm 29 463 mm 18 1 4 635 mm 25 235 mm 9 25 Dimensions Electrical Specifications Plug Configuration Model Mfg No Line Voltage Phase Power Max Amps Line Freq Plug Description and Configuration CTX 2...

Page 4: ...chapter may include the use of chemical products These chemical products will be highlighted with bold face let ters followed by the abbreviated HCS Hazard Communication Standard See Hazard Communication Standard manual for the appro priated Material Safety Data Sheets MSDS The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock It requir...

Page 5: ...tible walls and materials Failure to maintain safe oper ating distances may cause discoloration or com bustion CAUTION All electrical connections must be in accordance with local electrical codes and any other appli cable codes Unpacking 1 Remove the CTX 200L Figure 1 and all packing materials from the shipping carton Then open the accessories box and remove all its contents It should contain the ...

Page 6: ...1 and 2 INSTALLATION continued Figure 2 Club Toaster Accessories and Placement Bun Feeder Can be installed to the right or the left side of the toaster depending on placement of both the UT and CT toasters Bun Buffer Club Toaster Universal Toaster Club Toaster Control Panel located on back of unit Bun Compression Knob ...

Page 7: ...arge Black Arrows Indicate Club Route Through toaster Toasting Clubs Follow these steps to toast clubs with the Club Toaster 1 Make sure the unit is turned on and that the display reads Ready 2 Insert the club into Bun Feeder Figure 5 3 The club will emerge from the toaster into the Bun Buffer NOTE For all CTX 200 units the product pass through time is 22 seconds 2 seconds Adjusting Toasting Quali...

Page 8: ...V or NEXT buttons while the value is blinking to change adjust the setting Note Do NOT change any of these settings for ANY reason For assistance in changing these options please call the factory 6 When you are finished viewing settings press the PRGM button to return to the Ready screen or wait 10 seconds until the Ready screen appears NOTE The unit will exit the Program Mode after 10 seconds of ...

Page 9: ...the power cord when the unit is in cool down mode Wait for the 45 minute cool down period to complete before unplugging the power cord Reset to Factory Defaults Inadvertent changes to the settings of the CTX 200L could affect how the unit operates If a fault message appears it is recommended that you first attempt to restore the settings to the factory defaults This will restore all settings and p...

Page 10: ...ing down Personal injury and burns may result from touching the unit before it is finished cooling down NOTE If at any time the unit displays an error message or if it fails to operate properly contact the factory immediately for service Front Cover Top Cover Black Belt Wraps Figure 8 Accessing Belt Wraps NOTE The Belt Wraps will continue to turn during the cool down period This is normal It will ...

Page 11: ...with McD All Purpose Super Concentrate APSC HCS 5 Next sanitize the Belt Wrap by wiping it with a clean towel dampened with KAYQUAT II Sanitizer HCS 6 Press CT to rotate the Belt Wrap to expose the uncleaned portion of the Belt Wrap Then press CT again to STOP the Belt Wraps from turning 7 Wipe the newly exposed portion of the Belt Wrap with a clean towel dampened with KAYQUAT II Sanitizer HCS 8 R...

Page 12: ...nters a cool down mode and dis plays OK to Clean The fans continue to run This cool down period continues for 45 minutes and shuts the unit down automatically when com plete NOTE You do NOT need to wait for the count down to complete Continue with the steps as soon as you see OK to Clean 3 Remove the Bun Feeder and Bun Buffer from the toaster refer to Figure 1 4 Press CT to stop the Belt Wraps fro...

Page 13: ...igure 10 3 Install the front Belt Wrap around the top front roller with the Connecting Pin towards the bottom of the unit Figure 12 4 Thread the Belt Wrap through the toaster and pull it around the lower front roller Figure 12 NOTE Make sure the front Belt Wrap is threaded UNDER the Support Rod Also make sure that the Belt Wrap studs are facing the INSIDE Figure 12 5 Connect the ends of the Belt W...

Page 14: ...t Product is getting stuck in the conveyor system or the conveyor system is jammed Refer to the Operation and Maintenance sections of this man ual for proper compression settings and cleaning procedures The motor controller circuit has failed or is inoperable Call your Authorized Service Agency for service Unit displays the following message SSR Failure System Stopped A relay has failed preventing...

Page 15: ...ster will shut down Allow the toaster to cool down and restart If this condition persists contact your Authorized Service Agency for service The overtemp thermocouple tempera ture is greater than 350ºF or an open thermocouple condition exists There is a problem with the main convection blower The toaster will shut down Allow the toaster to cool and then restart If this condition persists contact y...

Page 16: ...35 81 12 13 74 71 2 23 23 89 12 56 32 8 10 16 17 CAUTION To avoid possible personal injury and or damage to the unit all inspections tests and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL The unit should be completely shut down and unplugged before servicing except when electrical tests are required Use extreme care during electrical circuit tests Live circuits...

Page 17: ... TOASTER CTX 200L 17 P N 1010993 Rev H 03 15 McDonald s 1 59 36 58 42 83 88 30 28 89 82 76 75 CL UB CL UB 84 84 88 12 10 11 7 29 22 96 79 80 38 38 14 60 48 90 9 16 17 10 8 12 67 REPLACEMENT PARTS continued ...

Page 18: ...504491 Retainer Idler Brg 1 2150259 Pin Bearing Idler 1 2150258 Bearing Idler 1 3000124 Ring Retaining 3 8 1 48 0011970 Electrical Panel Assembly 1 49 0021374 Rear Cover Panel Weldment 1 53 4000132 Fan Blower 1 54 4070114 Display Board 1 55 0100255 Platen Club Toaster 2 56 0400329 Grommet Rubber 2 Dia 1 57 0504505 Shim Shoulder Bolt 8 58 0600143 Spring Extension 1 59 2150255 Chain Drive 118 Links ...

Page 19: ...2 11 5 14 BTM PLATEN TOP PLATEN J109 24 J109 12 J110 6 J110 5 WHT 4 5 1 2 6 BLU BRN ORG BLU YEL BLK BLK WHT WHT BLU YEL BLK ORG BLK BRN 1uf 250VAC CAP1 RED YEL RED BLK WHT WHT BLK WHT GRN RED YEL WHT BLU BLK BLK A A B B RED J109 CONVEYOR MOTOR COOLING FAN TACH INPUT MODEL SELECT JUMPER MOTOR HI LIMIT 1 HI LIMIT 2 REAR PANEL GND TOP PLATEN 1600W PLT 1 BTM PLATEN 1600W PLT 2 650 F HI LIMIT 2 BOT 650...

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