3M Versaflo TR-300 Manual Download

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3M™ Versaflo™ Powered and Supplied Air Respiratory Systems

Versaflo

TR-300 PAPR

Summary of Contents for Versaflo TR-300

Page 2: ...Systems Table of Contents Regulatory Requirements Product Overview Versaflo TR 300 Motor Blower Unit C Batteries and Chargers Filters Belts Accessories Breathing Tubes Replacement Parts Warranty Contact Information 2 3M 2011 All Rights Reserved Rev 1 ...

Page 3: ...ten respirator protection program meeting the requirements of the Occupational Safety and Health Administration OSHA Respiratory Protection standard 29 CFR 1910 134 and any applicable OSHA substance specific CFR 1910 134 and any applicable OSHA substance specific standards Additional information on this standard can be found at www OSHA gov I C d CSA t d d Z94 4 i t t b t In Canada CSA standard Z9...

Page 4: ...tomatic flow control Low battery alarm and low flow Low battery alarm and low flow alarm Easily removable parts Intuitive user interface blue components represent user interface points i e power button filter cover and battery release A window on the front allows instant identification of the 4 3M 2011 All Rights Reserved Rev 1 installed filter ...

Page 5: ...2011 regulatory approvals were in progress Contact 3M Technical Service for current approval status 5 3M 2011 All Rights Reserved Rev 1 Service for current approval status 3M supports an APF of 1000 for the H Series Hoods S Series Hoods and the M 400 Series and L 900 SG Series Helmets Consult product User Instructions for additional information or contact 3M TR 300 PAPR TR 305N pictured ...

Page 7: ...M for potential use in altitudes above 2600 feet Contact 3M for use in altitudes above 2600 feet NIOSH approvals As of February 2011 TR 300 in combination with S Series Hoods and Headcovers H Series Hoods and M Series Headgear were approved Other submissions were in As of February 2011 TR 300 in combination with S Series Hoods and Headcovers H Series Hoods and M Series Headgear were approved Other...

Page 8: ...attery pack 22º F to 122ºF 30 to 50 C Note 40ºF to 95º F 4º C to 35º C suggested storage temperature range if product will be stored for an extended period of time before first use HE filter Battery pack period of time before first use Optimal storage temperature for the battery pack is 59º F 15º C Shelf Life Motor blower 5 years If motor blower will not be used on a regular y g basis the motor mu...

Page 9: ...for additional information Altitude Approx sea level to 2600 feet 800 meters The TR 300 PAPR is equipped with an automatic control system designed to regulate flow d i ti t h l t f filt l di d th h t t f th b tt during operation to help compensate for filter loading and the charge state of the battery pack The TR 300 is not designed to compensate for the changes in atmospheric conditions that occu...

Page 10: ...motor blower unit to clear alarm If unit does not reset alarm Turn off motor blower unit to clear alarm If unit does not reset contact 3M Technical Service Intrinsic Safety The TR 300 assembly is not an intrinsically safe system L t Th TR 300 d t t i t d f t l bb l t Latex The TR 300 does not contain components made from natural rubber latex 10 3M 2011 All Rights Reserved Rev 1 ...

Page 11: ...s regulated during operation to f b h d fil compensate for battery charge and filter loading Alarms Audible Visual Low flow Low battery Audible is 85 dBA at 4 inches 10 cm Visual icon will flash slowly Unit shuts down approx 10 15 minutes after low flow or low battery alarm low flow or low battery alarm 11 3M 2011 All Rights Reserved Rev 1 ...

Page 12: ...lower Cover Filter Filter Battery pack Belt Breathing tube Breathing tube Headgear If parts are missing or damaged replace them only with appropriate 3M replacement parts before proceeding replacement parts before proceeding There are no user serviceable parts inside the TR 300 PAPR Assembly The motor blower unit must not be opened to attempt repairs or for any other reason 12 3M 2011 All Rights R...

Page 13: ...1 To turn on press the power button on the top of the motor blower P Power button 2 The unit will perform a self diagnostic The green power on LED 1 amber or yellow low battery LED 2 and red low flow LED 3 will flash 2 to 3 times and alarms will sound during this time 13 3M 2011 All Rights Reserved Rev 1 ...

Page 14: ... Supplied Air Respiratory Systems TR 300 PAPR Turning On and Off slide 2 of 2 g 3 To turn off press the power button on the top of the motor blower for approximately 2 seconds Power button 14 3M 2011 All Rights Reserved Rev 1 ...

Page 15: ...he tube is in place Rinsing with clean water may help free a stuck ball Allow tube and ball to dry completely prior to using 2 Insert the TR 970 airflow indicator into the o tlet on the TR 300 motor blo er the outlet on the TR 300 motor blower unit If the breathing tube is in place it must be removed to allow the air flow indictor to be inserted Figure 1 g 3 Turn the motor blower unit on Run the T...

Page 16: ...e minimum flow mark Airflow indicator must be mark Airflow indicator must be in the vertical position for an accurate reading 5 If the airflow indicator ball fails to 5 If the airflow indicator ball fails to rise at or above the minimum flow level do not use the unit Refer to the TR 300 User Refer to the TR 300 User Instructions and or Trouble Shooting Guide or contact 3M Technical Service 16 3M 2...

Page 17: ...e motor blower Tightly cover the outlet of the motor blower with the palm of your hand The motor should automatically speed up attempting to compensate for the low y p p p g p airflow condition 2 Continue to press your palm tightly against the end of the tl t ki ti ht l Aft i t l 30 d outlet making a tight seal After approximately 30 seconds the unit will sound an audible alarm and the red fan sha...

Page 19: ...ries and Chargers g Item Image Item Image TR 330 Economy TR 332 High TR 330 Economy Battery TR 332 High Capacity Battery TR 341N Single TR 344N 4 Station TR 341N Single Station Battery Charger Kit TR 344N 4 Station Battery Charger Kit 19 3M 2011 All Rights Reserved Rev 1 ...

Page 20: ... and a new clean filter at 68º F 20º C Actual system run time may be extended or shortened depending on system configuration and environment Time to recharge TR 330 Less than 3 hours TR 332 Less than 3 5 hours Maximum Battery pack may be stored indefinitely on the charger Continuous Time on Charger For long term storage to maximize battery pack life 3M recommends storing the battery pack off the c...

Page 21: ...aches 60º C Battery Pack Internal Charging Optimal 68º F to 77º F 20º C 25º C Range 32º F to 104º F 0º C to 40º C Internal Charging Temperature Outside of this range the charger will not charge Charging will start when battery pack temperature is within range Repeated charging outside the optimal temperature range will reduce battery run time and cycle life time and cycle life Battery Pack Storage...

Page 22: ...es battery pack charge capacity 5 bars 80 100 1 bar less than 20 Note As the battery pack ages it will normally lose capacity An older battery pack or one that has been exposed to temperature extremes may show less than 5 bars after completing a charge cycle i e after a charge cycle only 4 bars light indicating 60 80 of original capacity is available The 3M lithium battery packs 22 3M 2011 All Rig...

Page 23: ...y combination of up to 4 TR 330 or TR 332 battery packs simultaneously p y Battery packs should be charged immediately upon receipt and after each use Batteries are shipped with 30 50 charge Batteries are shipped with 30 50 charge Inspect battery pack initially and prior to each use and charge cycle If cracked or damaged do not charge or use the battery pack battery pack Place chargers in a cool w...

Page 24: ...ide back to lock into pack into the charging cradle by sliding the back end of the battery pack in first Push down to click the front end into place charging ports then slide back to lock into place To release the battery pack from To release the battery pack from the cradle press the blue release tab on the battery and lift out 1 The cradle can be removed 2 if necessary Insert the TR 941N power c...

Page 25: ... mode 90 charge Off On Steady Fully charged On Quick Flash On Quick Flash Error See TR 300 Battery and Charger User Instructions On Slow Flash Off Battery pack internal temperature too hot or cold Slow flash 1 per second Quick flash 2 per second Quick charge 90 charge Trickle charge 90 charge F ll h d Fully charged Fault Note Slow amber flash outside range 32 F 104 F 0 C to 40 C 25 3M 2011 All Rig...

Page 26: ... and high capacity battery TR 307N PAPR Kit with easy clean belt and high capacity battery Multi station 4 station charger TR 344N Sold separately not included with any kits Multiple base stations cannot be attached together p g Base station is not designed to be wall mounted TR 330 and TR 332 batteries can be mixed on the same base station Power cords are not the same for the single unit charger ...

Page 27: ...pack and ensure it is clean and undamaged u da aged Hook the left edge of the battery pack into its holder on the bottom of the unit 1 Push the right side of the battery pack into the motor blower until the latch fully engages with an audible click 2 Grasp the battery pack and gently pull to confirm pack is locked into place To remove the battery pack H ld h i h fil f P h b k l h d ll h 27 3M 2011...

Page 28: ...ttery and Charger User Instructions for additional guidance g 1 Inspect the power base and cradle for cracks or other damage 2 Inspect the power cord for frayed wires or other damage 3 Inspect the battery pack case for cracks or other damage 3 Inspect the battery pack case for cracks or other damage Immediately remove battery and or charger from service and dispose of properly if any damage is not...

Page 29: ...with a soft cloth dipped in mild cleaning solution 3 Clean the outer surfaces of the battery pack with a soft cloth y p dampened in a solution of water and mild pH neutral detergent 4 Rinse by wiping with a soft cloth dipped in clean water Wipe dry 5 Ensure the electrical contacts of the battery pack are completely dry 5 Ensure the electrical contacts of the battery pack are completely dry Consult...

Page 30: ...open any battery pack or charger Do not attempt to open any battery pack or charger Dispose of lithium ion battery packs according to local environmental regulations Do not crush di bl di f i t d d t bi i disassemble dispose of in standard waste bins in a fire or send for incineration Failure to properly dispose of battery packs is illegal in some areas and l d i l i i fi may lead to environmental...

Page 31: ...s for 4 more days recharging the battery pack at the end of does t s o o e days ec a g g t e batte y pac at t e e d o each day 1 cycle has occurred 5 days use 20 discharge day X 5 days use greater than 90 discharge battery will register 1 cycle after 5 days N i No memory issues TR 330 battery lifetime at least 1000 hours battery expected to maintain at least 80 of original capacity for at least 10...

Page 32: ...Replacement Parts TR 340 Battery Charger Cradle TR 944N 4 Station Charger Cradle must be used with 3M TR 941N power supply when used as Power Supply must be used with the included power l supply when used as a single unit charger supply TR 941N Single Station Station Power Supply 32 3M 2011 All Rights Reserved Rev 1 ...

Page 34: ...E applicable occupational exposure limits TR 3600 Disposable Prefilter Optional prefilter for TR 300 used with 3M S Series and H Series Hoods TR 362 Spark Arrestor Prefilter Spark arrestor prefilter for TR 300 used with 3M M series and L 705SG L 901SG L 905SG Mandatory for welding and in all situations where the TR 300 may be exposed to sparks molten and Headcovers 34 3M 2011 All Rights Reserved R...

Page 35: ...the TR 300 PAPR User Instructions TR 300 PAPR User Instructions Ensure filter seal is present and intact with no particles cuts distortions or indentations present If pa c es cu s d s o o s o de a o s p ese any damage is noted replace filter The HE filter should not be stored long term in the t bl it 35 3M 2011 All Rights Reserved Rev 1 motor blower unit ...

Page 36: ...cover latch on the right side and lift off Place the HE filter and prefilter or spark Place the HE filter and prefilter or spark arrestor prefilter if either is being used into the filter cover 1 Filter cover 2 Spark arrestor prefilter or Prefilter 3 HE filter Do not replace the filter prefilter or spark arrestor prefilter with the unit running 36 3M 2011 All Rights Reserved Rev 1 The TR 3600 cann...

Page 37: ...ll the filter cover in the TR 300 unit Hook the left side of the filter cover into the left side of the TR 300 unit Press down on the right side of the cover until the latch fully engages until the latch fully engages Ensure the HE filter label can be seen in the filter cover view window cover view window 37 3M 2011 All Rights Reserved Rev 1 ...

Page 38: ...escribed or earlier if smell taste or irritation is detected The TR 3600 should be replaced when it is dirty or damaged and The TR 3600 should be replaced when it is dirty or damaged and every time the HE filter is replaced The TR 362 should be replaced any time that any damage is noted An excessively loaded HE filter prefilter or spark arrestor prefilter may also reduce battery pack run time If r...

Page 40: ...ystems TR 300 Belt Options TR 325 Standard Web Belt Web Belt 62 inches 158 cm polyester webbing TR 326 Leather Belt 52 inches 132cm TR 327 Easy Clean Belt 62 i h 158 40 3M 2011 All Rights Reserved Rev 1 62 inches 158 cm polyurethane coated polyethylene ...

Page 41: ...ir Respiratory Systems TR 300 Belts Install the belt by threading the end of the belt through the retaining slots on the back side of the motor blower Multiple belts can be clipped together if needed 41 3M 2011 All Rights Reserved Rev 1 ...

Page 42: ...pplied Air Respiratory Systems TR 300 Belts There are 3 slides on TR 325 Two slides are to help keep blower in TR 327 belts p p place The 3rd one can help secure extra belt length Belt Slides 42 3M 2011 All Rights Reserved Rev 1 ...

Page 43: ... blower and the large retaining sleeve 1 on the backpack Thread the strap through the lower retaining slot on the motor blower and the small retaining sleeve 2 on the motor blower and the small retaining sleeve 2 on the backpack Thread the strap through the buckle 3 and tighten down 43 3M 2011 All Rights Reserved Rev 1 down Don the backpack and adjust the shoulder straps for a comfortable fit ...

Page 44: ...Supplied Air Respiratory Systems TR 329 Suspenders Optional suspenders may be used y with any of the TR 300 belts Consult the TR 300 User TR 300 User Instructions for additional information 44 3M 2011 All Rights Reserved Rev 1 ...

Page 46: ...Fully extended 52 5 85 cm 33 in 84 cm Material of Polyurethane Polyurethane Polyurethane Neoprene Material of construction Polyurethane Polyurethane Polyurethane Neoprene Relaxed length is 26 in 66 cm Note All breathing tubes come with a V 199 adapter This adapter is required for use with GVP PAPR and V Series Supplied Air Valves b t i t ith th TR 300 PAPR 46 3M 2011 All Rights Reserved Rev 1 but ...

Page 47: ...nto the parallel slots in the air outlet of p the motor blower 1 Twist the breathing tube turn to the right to lock it into place 2 right to lock it into place 2 Reverse steps to remove Refer to the User Instructions for the Refer to the User Instructions for the relevant headgear for procedures to connect the breathing tube to the headgear 47 3M 2011 All Rights Reserved Rev 1 headgear ...

Page 48: ...e breathing tube must be completely dried prior to use or storage Air dry the breathing tube or dry it by connecting to the Air dry the breathing tube or dry it by connecting to the motor blower unit and forcing air through the tube until dry Inspect according to the TR 300 PAPR User Instructions spec acco d g o e 300 Use st uct o s before each use Optional breathing tube covers BT 922 BT 926 are ...

Page 51: ...0 PAPR User Instructions for complete warranty information PAPR Blower Unit excluding consumables 2000 hours of use or 1 year from date of purchase whichever occurs sooner sooner Batteries 250 cycles or 1 year from date of purchase whichever occurs sooner whichever occurs sooner Battery chargers 1 year from date of purchase 51 3M 2011 All Rights Reserved Rev 1 ...

Page 52: ...estions regarding these products please contact 3M Technical Service In United States Website www 3M com OccSafety Phone 1 800 243 4630 3M d V fl t d k f 3M C d d li i C d 3M and Versaflo are trademarks of 3M Company used under license in Canada 52 3M 2011 All Rights Reserved Rev 1 ...

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