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WARNING

: Cancer and Reproductive Harm - www.P65Warnings.ca.gov

ADVERTENCIA: 

Cáncer y daño reproductivo - www.P65Warnings.ca.gov

AVERTISSEMENT: 

Cancer et effets néfastes sur la reproduction - www.P65Warnings.ca.gov

LIMITED WARRANTY

All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of three years from the date of purchase. 

Decorative finishes warranted for one year. We will replace at no costs goods that prove defective provided we are notified in writing of such defect and the 

goods are returned to us prepaid at Sanford, NC, with evidence that they have been properly maintained and used in accordance with instructions. We shall 

not be responsible for any labor charges or any loss, injury or damages whatsoever, including incidental or consequential damages. The sole and exclusive 

remedy shall be limited to the replacement of the defective goods. Before installation and use, the purchaser shall determine the suitability of the product for his 

intended use and the purchaser assumes all risk and liability whatever in connection therewith. Where permitted by law, the implied warranty of merchantability 

is expressly excluded. If the products sold hereunder are “consumer products,” the implied warranty of merchantability is limited to a period of three years and 

shall be limited solely to the replacement of the defective goods. All weights stated in our catalogs and lists are approximate and are not guaranteed.

NOTICE: READ ENTIRE MANUAL PRIOR TO INSTALLING PRODUCT

Water Closet Models:

ZTR6200-ONE-W2  

1.1 gpf

ZTR6200EV-W2 

1.28 gpf

ZTR6200-WS2   

1.6 gpf

Urinal Models:

ZTR6203-ULF-W2 

0.125 gpf

ZTR6203-QRT-W2  

0.25 gpf

ZTR6203-EWS-W2 

0.5 gpf

ZTR6203-WS1-W2 

1.0 gpf

®

Connected AquaSense

®

Battery Powered Flush Valve

ZTR Series

 

-W2

Installation, Operation, Maintenance

and Parts Manual

Patented and Patents Pending

Summary of Contents for plumb smart AquaSense ZTR -W2 Series

Page 1: ...xclusive remedy shall be limited to the replacement of the defective goods Before installation and use the purchaser shall determine the suitability of the product for his intended use and the purchaser assumes all risk and liability whatever in connection therewith Where permitted by law the implied warranty of merchantability is expressly excluded If the products sold hereunder are consumer prod...

Page 2: ...pud Flush Connection Vacuum Breaker Vacuum Breaker Tube Cast Wall Escutcheon Vandal Cover Stop Valve Sweat Kit Valve Assembly Magic Magnet Batteries Spud Flush Connection Vacuum Breaker Vacuum Breaker Tube Cast Wall Escutcheon Vandal Cover Stop Valve Sweat Kit Batteries 3 32 5 64 Allen Wrench Flat Head Screwdriver Smooth Jawed Wrench ...

Page 3: ...or high use applications where durability and hands free operation are necessary ADA compliant battery powered sensor operated for retrofit and new construction Unit is furnished with a clog resistant piston and manual override button Standard batter powered is 4 AA batteries with a 3 year life Long life battery powered is 4 AA batteries with a 10 year life NOTE The information in this manual is s...

Page 4: ...th items over water supply pipe Press wall escutcheon flush against finished wall and tighten set screw with hex wrench supplied to secure it in place Using a flat head screwdriver turning counterclockwise flush supply line by opening the control stop Turning clockwise will close the control stop 2 Gallon 1 Install control stop assembly by threading it onto water supply pipe and tightening with a ...

Page 5: ...Determine the length of vacuum breaker tube required to join the flush valve and fixture spud and cut if necessary Slide the tube nut spud nut slip gasket rubber gasket and spud escutcheon over the vacuum breaker tube and insert tube into fixture spud Hand tighten tube nut to valve body and hand tighten spud nut onto fixture spud Adjust the valve assembly for plumb Tighten fixture spud nut vacuum ...

Page 6: ...solenoid connectors Battery Installation Instructions 2 Loosen and remove the 4 mounting screws from the back of monitor housing and remove back panel Install supplied batteries and reinstall back panel onto monitor housing Tighten mounting screw Only use one battery type for installation DO NOT mix and match Standard Alkaline and Long Life Lithium Batteries 1 Use the 3 32 Allen Wrench to loosen t...

Page 7: ...econds to release any residual pressure 3 Use a 5 64 allen wrench to remove the two cap screws from the sensor cap and remove the sensor cap Disconnect black solenoid plug shown below Connected Sensor Cap Retrofit Installation Instructions 4 Remove the 4 sockets screws shown using a M3 allen wrench and discard the screws Solenoid connecting wire Right hand Orientation Left hand Orientation Remove ...

Page 8: ... Tighten screws in the torque sequence shown on Figure on Tightening squence Then Follow steps 2 3 from Battery installation Instructions Section 1 3 4 2 Tightening Sequence 7 Align set screw hole in sensor cap with key way in ring insert and place sensor cap on valve body Rotate sensor cap counter clockwise until the set screw is visible in the sensor cap hole and the sensor is facing forward Usi...

Page 9: ...ith the dual flush option Regular single flush valves will not function in dual flush mode 1 2 3 4 5 6 7 ON OFF STEP 1 1 Place the Zurn MagicMagnet supplied against the cap at the lower right corner of the Zurn logo under the sensor lens Hold in place until the valve automatically flushes and the red LED light flashes two 2 times Remove Magic Magnet from flush valve The valve has entered calibrate...

Page 10: ...to transmit data from your Zurn connected product 4 Zurn Gateways have been set to DHCP by default Please consult local IT support for possible additional access requirements for your network Step 3 Determining general Location for the Zurn Gateway Select a location central to all devices to be connected to this gateway Place the gateway as high as possible such as near the top of a wall Avoid obs...

Page 11: ...ater pressure Piston and or solenoid plugged or damaged Remove Piston and or Solenoid to examine for damage or plugging Clean piston solenoid orifice if plugged Replace solenoid kit if solenoid diaphragm is damaged Low or no power allowing solenoid to move to open position but not enough power to return to closed position Replace batteries or restore power if hardwired MOB mechanical override butt...

Page 12: ...R sensor and Faucet actuator electronics Restore proper electrical connection as needed Step 2 Test activate the faucet If problem persists see Faucet Troubleshooting section in this guide for other steps Status Good posted in plumbSMART and faucet actuates but usage event data not appearing in plumbSMART Charts Step 1 Verify gateway is powered and LoRa Status LED is ON If not apply power per Zurn...

Page 13: ...acility IT administrator to modify port rules to allow Zurn gateway to access the internet via local router If gateway model is ETH LTE visually verify SIM card is installed in designated slot on the side of gateway If unit has a SIM card then disconnect ethernet cable and power cycle the gateway and wait for unit to initialize and connect LORA LED should turn ON solid after initialization Step 4 ...

Page 14: ...t fixture model Verify product image and model number from plumbSMART product page Details tab against model number cited on product literature and packaging If incorrect contact Zurn Custom Service at 1 855 ONE ZURN 1 855 663 9876 for assistance High Daily Flush Rate posted in plumbSMART Step 1 Verify flush valve is not falsely triggering See Flush valve Troubleshooting section for appropriate di...

Page 15: ...125 W2 PTR6200 L 0 25 W2 PTR6200 L 0 5 W2 PTR6200 L 1 0 W2 PTR6200 L 1 1 W2 PTR6200 L 1 28 W2 PTR6200 L 1 6 W2 PTR6200 L DF W2 Valve and Components Product No Valve Housing Items 8 9 PTR6200 HSA Solenoid Replacement Kit for Valves with Metal Caps Item 5 PTR6200 M Piston Kit 1 1 1 28 1 6 GPF Item 7 PTR6200 EC Piston Kit 0 5 1 0 GPF Item 7 PTR6203 EU Piston Kit 0 125 0 25 GPF Item 7 PTR6203 EU ULF M...

Page 16: ...A 27330 Ph 1 800 997 3876 Fax 919 775 3541 In Canada ZURN INDUSTRIES LIMITED 7900 Goreway Drive Unit 10 Brampton Ontario L6T 5W6 Ph 905 405 8272 Fax 905 405 1292 Rev A Date 07 23 20 C N No 142771 Prod Dwg No FV722 US 1 855 ONE ZURN CANADA 1 905 405 8272 ZURN COM ...

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