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10/18

MOUNTING INSTR

UCTIONS

Electric Multi-turn 

Actuators

Type numbers

 52 030 - 52 036

Type numbers

 52 030 - 52 032

Summary of Contents for MODACT MONED

Page 1: ...10 18 MOUNTING INSTRUCTIONS Electric Multi turn Actuators Type numbers 52 030 52 036 Type numbers 52 030 52 032...

Page 2: ...ZPA Pe ky a s is certified company in accordance with ISO 90001 as amended...

Page 3: ...eric precipitations under an angle up to 60 from the vertical is prevented The electric actuator must be installed in a place where cooling air has a free access Minimum distance from a wall for acces...

Page 4: ...orque Mv According to SN EN 60 034 1 the actuators can also be operated in the S4 mode interrupted operation with acceleration intervals The load factor N N R shall be maximum 25 per cent the longest...

Page 5: ...10 15 50 Hz 2 3 x 220 380 V 10 15 50 Hz 3 5 MODACT MONEDJ 1 x 230 V 10 15 50 Hz 2 1 x 220 V 10 15 50 Hz 3 5 or according to data on the rating plate Actuators designed to operate at another voltage an...

Page 6: ...he valve Torque limit switches in the actuator are set and work when the actuator is under voltage When using the manual control ie actuator is controlled mechanically the torque limit switches doesn...

Page 7: ...nal board for connection to external circuits This terminal board uses screw terminals allowing conductors with a maximum cross section 4 mm2 to be connected Access to the terminal board is obtained a...

Page 8: ...e gearing the central wheel of the differential gear located in the load bearing box of the electric actuator force gear In motor control the crown wheel of the epicyclic differential is held in const...

Page 9: ...onnection of computer for setting and diagnostics Torque unit Source unit electronic power supply user s terminal board connection of power supply and control signals 2 torque relays 2 position relays...

Page 10: ...indow Parameters of the setting program column Access the word NO designates parameters that cannot be changed by the user change of these parameters is blocked Relay READY It usually signalizes error...

Page 11: ...does not react to the set position and can only be stopped by the torque relay In controlling from menu MOTOR no torque may be induced The torque must be left manually If during adjustment the torque...

Page 12: ...button MENU for at least 2 s The setting menu will also be left in case that no push button is pressed within 1 minute MENU 1 Setting of tripping torques After entering the menu by means of push butto...

Page 13: ...risk of damaging the actuator by wrong wiring In controlling the actuator from program DMS2 its run is stopped when any torque is induced Working torque Check and if necessary set the value of working...

Page 14: ...1 10 Output of position signal 4 20 mA 20 4 mA Function READY combined error Note Signal READY is brought out as contact of the relay on the terminal board If the state ERROR or WARNING is not detect...

Page 15: ...industrial bus does not communicate or not added in parameter CAN of configuration 26 CAN X Error of bus CAN short circuit interruption only sensor communicates 27 Fieldbus activity X Connection to in...

Page 16: ...MI DAL PO 16 PZ 19 15 4 17 MZ 12 3 13 11 RU OR 5V M stn ovl d n M D READY 6 5 O Z TOP 1 2 N 8 7 N F160mA N polohy 2x L COMM Analogov modul L mA Pas vn v stup Aktivn v stup D lkov povoleno zav rej Mot...

Page 17: ...10 MO MENU P C O Sn ma momentu Sn ma Zdrojov deska 30 29 N U 4 6 C NO C 24 26 27 NO NC NO C NC NO NC C 20 22 21 17 16 19 18 NC C C M 13 12 3 W1 V1 15 W2 V2 1 5 U1 U2 3 2 23 6 5 3 4 PE N U PE 2 42 L CO...

Page 18: ...p 3x400 V D lkov povoleno D lkov D lkov M3 U1 W1 V1 E0002 V proveden bez m stn ho ovl d n se propojka ze svorky U zapoj na svorku 2 otev rej zav rej Example of wiring diagram Substitution of electro m...

Page 19: ...W N N polohy 2x PE IN IN L COMM Analogov modul L mA Pas vn v stup Aktivn v stup 4 20mA 3x400 V U2 W2 V2 U1 W1 V1 TH E0003 U proveden bez m stn ho ovl d n se propojka ze svorky U zapoj na svorku 2 Sour...

Page 20: ...2 U2 L Analogov modul COMM L IN IN PE 2x polohy N N W W V V F160mA U N 7 8 N 2 1 TOP Z O 5 6 READY D M M stn ovl d n 5V OR RU 11 13 3 12 MZ 17 4 15 19 PZ 16 PO MI DAL T P 23 18 22 21 24 SO SZ U 20 COM...

Page 21: ...switching of electric motor EM0004 ZBT Torque sensor Position sensor Analog module Active output Passive output Note Here contacts of relays MO MZ SO SZ are shown with power supply switched off with p...

Page 22: ...wiring diagram of electronics DMS2 ED in version Control with contact less switching of electric motor with connector connection EM0043K ZBT Torque sensor Position sensor Analog module Passive output...

Page 23: ...terminals for connecting external control signals input of signal SAFE information on external failure relay total of five four signalling can be set for reporting of position torque or other operati...

Page 24: ...k and if necessary change other parameters Control signal 4 20 mA 20 4mA 0 20 mA 20 0 mA 2 position Bus Insensitivity 1 1 0 Function SAFE Open Close Stop To position Active SAFE O V 230 V Time of bloc...

Page 25: ...ly Overview of MENU Name Parameter value Meaning 1 JAZ LANGUAGE CESKY Menu LANGUAGE ENGLISH 2 POLOHA O Z POL OTEVR End limit position Open or Closed POL ZAVRENO 3 KALIBRACE SPUSTIT Starting of autocal...

Page 26: ...rminate the setting regime Setting end limit positions by means of push buttons of local control Shift the change over switch LOCAL REMOTE to position OFF Keep pressing push button STOP to enter the s...

Page 27: ...27 Connector to connect local display not used here Terminal board of DMS2 Analog Terminal board of DMS2 Profibus...

Page 28: ...th suffix par in the example in the figure the file 52 030 par is created in the directory Flash The file can serve as a back up for the case that it will be necessary to replace the position sensor i...

Page 29: ...30V U test TH 3 5 1 6 4 2 A1 A2 21 22 A1 A2 KZ 3 5 1 6 4 2 21 22 PE PE U N 8 7 N U V V W W N N 3x400 V RO Aktivn Pas vn v stup KO M3 U2 W2 V2 U1 W1 V1 E0006 22 21 20 26 25 24 23 SAFE N230V N24 48V N23...

Page 30: ...SAFE DMS2 D RZ TOP TP U V W ERR RE1 RE2 RE3 RE4 PE IN IN L COMM L mA v stup v stup 0 4 20mA U 60V 60 230V U zav rej otev rej U 60V 60 230V U test TH 3 5 1 6 4 2 A1 A2 21 22 A1 A2 KZ 3 5 1 6 4 2 21 22...

Page 31: ...rej U 60V 60 230V U test PE PE U 3 4 1 2 U V V W W N N 3x400 V 6 Aktivn v stup Pas vn v stup E0031 M3 U2 W2 V2 U1 W1 V1 TH F R Elektronick 4 2 1 3 6T3 4T2 2T1 brzda 5L3 3L2 1L1 0V 12V RZ RO 22 21 20...

Page 32: ...v stup 0 4 20mA U 60V 60 230V U Zav rej Otev rej U 60V 60 230V U Test PE PE 3 4 1 2 W W N N 5 RC COMM RNC RNO Aktivn Pas vn U2 U1 Z2 Z1 M1 C C 1 3 2 4 KZ A1 5 A2 6 1 3 5 2 6 4 KO A1 A2 TH E0007 COM OP...

Page 33: ...12 znak DMS2 S VYP DMS2 ED 6 TOP TP U V W ERR TH 3 5 1 6 4 2 A1 A2 21 22 KZ 4 3 2 1 3 5 1 6 4 2 21 22 Elektronick brzda PE PE U 3 4 1 2 U V V W W N N 3x400 V 5 IN DMS2 ZPR TERM ON OFF A B PROFIBUS A B...

Page 34: ...MS2 TORK OTV ZAV STOP LCD displej 2x12 znak DMS2 S VYP DMS2 D 5 TOP TP U V W ERR V stup PE PE U 3 4 1 2 U V V W W N N 3x400V 6 E0033 M3 U2 W2 V2 U1 W1 V1 TH F R Elektronick 4 2 1 3 6T3 4T2 2T1 brzda 5...

Page 35: ...1 2 W W N N 5 IN DMS2 ZPR TERM ON OFF A B PROFIBUS A B OUT U2 U1 Z2 Z1 M1 C C 1 3 2 4 KZ A1 5 A2 6 1 3 5 2 6 4 KO A1 A2 TH E0009 COM E0009 Example of wiring diagram of electronics DMS2 Profibus in ve...

Page 36: ...9 280 9 1TZ9002 0CC3 0 25 860 0 98 2 2 25 x x R x N P ED MONED MOPED 200 270 15 100 200 270 15 1TZ9002 0CB3 0 37 1350 1 08 3 2 26 x x S x N P ED MONED MOPED 200 300 25 300 25 1TZ9002 0CB6 0 55 1365 1...

Page 37: ...00 16 1TZ9002 1BD2 1 5 700 4 7 3 5 97 x x 0 x N P ED MONED MOPED 470 610 25 250 470 610 25 1TZ9002 0EC4 1 1 925 3 15 3 8 90 5 2 0 3 3 x x 1 x N P ED MONED MOPED 500 720 40 720 40 1TZ9002 1BC2 2 2 940...

Page 38: ...epartment of ZPA Pe ky a s Mark of actuators filled with oil Other actuators are filled with plastic lubricant Table 2 Electric actuators MODACT MONEDJ basic parameters supply voltage 1 x 230 V 50 Hz...

Page 39: ...l be set for three position regulation control by signal 4 20 mA Note Version 52 03x xxxxNEDJ is delivered in version 52 03x xxx1NEDJ 52 03x xxx2NEDJ or 52 03x xxx9NEDJ If the actuator has DMS2 ED ele...

Page 40: ...MONED MONEDJ the switchboard box has threads for bushings 3 x thread M20 x 1 5 1 x thread M25 x 1 5 the bushings are included in the delivery wrapped together part For actuators MODACT MOPED the swit...

Page 41: ...ed 1x cable bushing for motors of axial dimensions 71 80 90 mm M25 x 1 5 range 9 16 mm Non passable push through holes bushing M32x1 5 range 13 20 mm enclosed 1x cable bushing range 10 14 mm 1x cable...

Page 42: ...to be made by the customer Modification for rising spindle C A E D B C C Protective ring 3xM4x10 Box lid Sealing gasket Lid d3 d1 d2 d4 52 030 xxxxN 52 031 xxxxN 52 032 xxxxN 52 033 xxxxN 52 034 xxxx...

Page 43: ...tional value d2 f8 d3 d4 number of threaded holes hmax h1 min 1 25d4 d7 h2 b2 H11 d6 d8 g6 I 4 t2max b3 h9 I 5 d9 H8 I 6 min t3 b4 Js9 125 175 210 300 390 70 100 130 200 230 102 140 165 254 298 M 10 M...

Page 44: ...31 52 033 52 035 52 032 52 034 d1 d2 f8 d3 d4 number of holes d4 h h2 min A d5 d6 max h1 max l min A d5 l1 min h3 max b1 d7 H9 t1 125 175 210 300 70 100 130 200 102 140 165 254 M 10 M 16 M 20 M 16 4 4...

Page 45: ...another method of installation is required due to local conditions please consult the manufacturer 11 ATTACHMENTTO A FITTING Place the actuator on the fitting so that the output shaft fits dependably...

Page 46: ...e sure that no phase has been discontinued If a slide valve has jammed and cannot be released even by the handwheel the actuator should be dismantled and the jamming should be mechanically removed Cau...

Page 47: ...405052737414 of the fitting Rubber copper 40x52x7 SN 029401 0 2 Sealing of output shaft 2327352066 in the power gear box Rubber copper 16x28x7 SN 029401 0 1 Sealing of handwheel shaft 2327352022 Gask...

Page 48: ...cover 2327311043 Sealing ring 200x3 PN 029281 2 1 Packing between the control box 2327311044 and the power gear box Rubber copper 80x100x13 SN 029401 0 1 Sealing of output shaft in the control box 232...

Page 49: ...et 224611130 1 Hole cover gasket 405052713614 for the rising spindle of fitting Rubber copper 105x130x13 SN 029401 0 2 Sealing of output shaft 2327352109 in the power gear box Rubber copper 30x50x12 S...

Page 50: ...n sensor multi revolution DMS2 ED S 39620001 Torque sensor DMS2 TORK 39620003 common for DMS2 ED and DMS2 Analog module DMS ED CPT 39620004 back signal 4 20 mA and software blocked regulator Display D...

Page 51: ...i turn actuators MODACT MO EEx MOED EEx Explosion proof electric multi turn actuators MODACT MOA Electric multi turn actuators for nuclear power stations application outside containment MODACT MOA OC...

Page 52: ...tel 420 321 785 141 9 fax 420 321 785 165 420 321 785 167 e mail zpa zpa pecky cz ZPA Pe ky a s t 5 kv tna 166 289 11 PE KY Czech Republic www zpa pecky cz...

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