REV: 07/31/12
Page 1: ...REV 07 31 12 ...
Page 2: ... optimal performance This guide is meant to be a general guideline for the professional installer and technician While we attempt to point out the most common installation questions and issues common sense good housekeeping procedures attention to detail safety adherence and technical competence of the professional installer are critical for a successful installation Please refer to your specific ...
Page 3: ... System Specifications 18 Equipment Dimensions 19 20 Installation Examples 21 22 System Installation Diagram 23 Discrete I O System Installations 24 25 Warranty Notices FCC Compliance 26 Notes 27 TABLE OF CONTENTS 3 2012 Zonar Systems EVIR ZPass Ground Traffic Control and V3 are trademarks of Zonar Systems All Rights Reserved Products and services protected by one or more of the following US paten...
Page 4: ...al Time Delivery of Engine Condition and Performance Data Driver Performance and Location SYSTEM OVERVIEW 4 CUSTOMER On Site Location ZONAR Secure Servers Encrypted Data Transmissions CELL TOWER INTERNET ...
Page 5: ...unting Screws Provided C GPS Antenna Optional D GPS Antenna Aluminum Mount Plate and Screws Optional used for non magnetic rooftop GPS Antenna installs Note See page 14 for detailed information on GPS antenna requirements and recommendations V3 EQUIPMENT 5 ...
Page 6: ...l Optional B GPS VM Vehicle Mount Optional and Mounting Screws Supplied C 2010 RFID Reader installed in GPS VM GPS Vehicle Mount Optional D Zone and Asset Tags Optional OPTIONAL EQUIPMENT EVIR 6 Fig 6 1 See Pages 19 20 for dimensions ...
Page 7: ... the warranty 2 Capture all drill chips during drilling operations Do not allow chips to fall onto equipment furnishings etc 3 Deburr all drill holes on both sides of drilled surface Example deburr tool 4 All drill holes must have a rubber grommet or similar anti chaffing system installed to protect cable assemblies e g plastic conduit 5 Seal all penetration drill holes which may pass rain water C...
Page 8: ...ficult to access areas Avoid mounting in areas which do not allow for direct diagnostic LED viewing 6 If enclosing in a radio shielded area e g metallic enclosure an external GPS antenna may be necessary for proper operation and performance 7 Avoid mounting Zonar Equipment antennas and wiring near other radio equipment e g two way radios PA equipment and high energy electrical sources e g cables r...
Page 9: ...onal 2 4 Pin Power Input 3 6 Pin Accessory ZPass Virtual Trainer 4 8 Pin GPS Vehicle Mount Optional 5 12 Pin Discrete Input Output Optional 6 10 Pin ECM input JBus 1708 1939 OBDII equipped vehicles Fig 9 1 V3 PIN CONFIGURATION 9 ...
Page 10: ...PS and discrete IO data will not be present in GTC until those thresholds are met 2 Light Duty P N 81008 with V3 LD Breakout P N 80999 Use on light duty vehicle s equipped with OBDII diagnostic port A Connect to OBDII diagnostic port with engine running Failure to perform this step may trigger a false check engine light on the dash on first engine start after installation This will require the fau...
Page 11: ...rt for vehicle specific installation instructions C See pages 12 13 for wiring procedures POWER AND DATA CONNECTION INFORMATION 11 Contact Zonar or visit www zonarsystems com zsupport for proper adapter to connect to vehicle D Power Bundle wiring 4 Pin 3 wires 1 Red Constant DC 8 VDC to 30 VDC dependent on system type 2 Black Ground must be less than 1 ohm measure from 4 Pin connector to chassis a...
Page 12: ...all General Guidelines as specified on page 7 3 All power leads must be connected to the vehicles protected circuitry e g fuse panel circuit breaker panel protected circuits Never electrically connect Zonar equipment to unprotected circuits e g directly to battery 4 It is also required that all power leads Red and White leads be protected with a 3 to 5 amp fuse and inline fuse holder included for ...
Page 13: ...y location ensure that the existing fuse is placed in the correct location on the fuse tap See Fig 13 1 Whenever it is not possible to utilize Add a Circuit fuse taps then the poke and weave method must be used 1 First locate the proper wire where the poke and weave method is to be installed Strip 3 4 to 1 of insulation from the wire in the vehicle to be installed Spread the wire strands apart as ...
Page 14: ...nd screw for non magnetic surfaces see Fig 14 2 4 Suggested installation point centerline of vehicle roof minimize cable run to prevent wind and carwash damage 5 Ensure a clear antenna view of the open sky 6 Maintain a minimum of 6 inches from any rooftop edge or ledge see Fig 14 1 7 Drill deburr grommet weather seal cable thru hole as required Drill hole size 1 2 500 grommet size 3 8 375 Note For...
Page 15: ... of self tapping screws Metallic chips may short the contact pins inside the Vehicle Mount VM that mate with the contact pins of the 2010 Capture Insert clean paper towel or clean shop towel dam inside VM when installing self tapping screws Carefully remove temporary dam to minimize the possibility of dropping metallic chips into the Vehicle Mount VM Chip removal After dam removal follow up with s...
Page 16: ...nd alone 4 Pin power cable D Data Link1 i Single green blink 1 x per second if J1708 J1587 data is present ii Single red blink per second if J1708 J1587 is not present E Data Link2 i Single green blink 1 x per second if J1939 data is present ii Single red blink per second if J1939 is not present 4 Turn Key Off within 2 minutes A Data Link1 Disregard B Data Link2 Disregard C GSM Green LED Disregard...
Page 17: ... Black lead continuity verified Grounded to vehicle chassis Verify crimp integrity Verify fuse holder and fuse installation GPS J3 System checkout GPS J3 LED light check engine on engine off key in accessory position Verify GPS position uploaded to GTC website EVIR System checkout Asset tag verification scan Zone tag verification scan 2010 display physical location Inspection properly uploaded to ...
Page 18: ...ts in a manner that will not cause accidents personal injury or property damage For the purposes of this notice Owner you and your means the party including any person authorized by that party to use and or install the Product that has either a purchased the Product or b leased the Product from Zonar Systems Inc or its related companies The Owner of this product is solely responsible for observing...
Page 19: ...EQUIPMENT DIMENSIONS 19 1 752 3 301 8 080 1 930 1 500 2X 459 1 600 3X 0 150 3 132 6 470 2010 READER VEHICLE MOUNT DIMENSIONS IN INCHES ...
Page 20: ...1 220 3 72 6 000 4 031 6 311 1 651 3X 3 316 2X 4 756 2X 856 2X 1 356 3X 716 6X 0 185 EQUIPMENT DIMENSIONS 20 DIMENSIONS IN INCHES V3 V3 MOUNT ...
Page 21: ...ole Size 3 4 750 Grommet 9 16 562 I D 21 Ensure Adequate Clearance Keep the unit as horizontal as possible Do not place items on top of device Keep the unit away from metal and out of metallic enclosures use external GPS antenna if this is unavoidable Keep the unit and antennas away from radio frequency emitting equipment ...
Page 22: ...t Use Zonar supplied screws to prevent scratches to 2010 Allow a minimum of 6 inches from any edge or ledge Drill hole size 1 2 500 Grommet 3 8 375 I D Drill deburr grommet weather seal cable thru hole as required For Non Magnetic Surfaces Optional GPS Antenna Mount Plate Screws 1 2 Recommended 22 INSTALLATION EXAMPLE ...
Page 23: ... External GPS antenna Optional 2 4 Pin Power Input 3 6 Pin Accessory ZPass Virtual Trainer 4 8 Pin 2010 Vehicle Mount Optional 5 12 Pin Discrete I O Optional 6 10 Pin J3 input JBus 1708 1939 OBDII Equipped Vehicles SYSTEM INSTALLATION 23 3A 5A External GPS Antenna Optional Part 10006 Cable Length 16 5 ft Switched Power White GND Black 1 Input 1 2 Input 2 3 Input 3 4 Input 4 5 Input 5 4 Pin Power C...
Page 24: ...cted install 1 Amp fuse as indicated to the left Electrical fuses should be installed as close as possible to the source of power When the existing device circuit activation falls outside of the power requirements 8 to 30VDC for the discrete I O input a relay may be added to adapt and activate the I O inputs correctly Notes 1 Suggested uses Door Open Closed Plow Up Down PTO On Off Sweeper On Off L...
Page 25: ...event this circuit is not properly electrically protected install 1 Amp fuse as indicated to the left Electrical fuses should be installed as close as possible to the source of power Zonar V3 Additional Circuit 18 Discrete IO Cable Assy 1 Amp Fuse Relay Load Circuit Relay Related Fuse Monitored Devise Load Vehicle Fuse Panel ON OFF Switch Relay Control Circuit Vehicle 8 to 30 VDC Source Existing C...
Page 26: ...ng two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation Warning Part 15 21 Changes or modifications not expressly approved by Zonar Systems could void the user s authority to operate the equipment Caution RF Exposure OET Bulletin 65 To comply with FCC RF exposure requirement...
Page 27: ...NOTES 27 ...
Page 28: ... 2012 Zonar Systems All Rights Reserved REV 07 31 12 V3 USERS MANUAL AND INSTALLATION GUIDE ...
