Zoeller 61 HD Series Owner'S Manual Download Page 4

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© Copyright 2021 Zoeller

®

 Co. All rights reserved.

All installations must comply with all applicable electrical and plumbing codes, including, but not limited to, National Electrical 

Code, local, regional, and/or state plumbing codes, etc.

  (1)   Electrical wiring and protection 

must

 be in accordance with 

the National Electrical Code, and any other applicable state 

and local electrical requirements.

  (2)   Install proper full flow check and shut-off valve.

  (3)   Install proper controls. (Outdoor panels 

require

 NEMA 3R or 

4X enclosure)

  (4)   All installations 

require

 a basin cover to prevent debris from 

falling into the basin and to prevent accidental injury.

  (5)   Gas tight seals are 

required in all indoor sewage installations 

to contain gases and odors.

 

(6)  

When check valve is installed,

 drill a 3/16” diameter hole in 

the discharge pipe below the check valve even with the top 

of the pump. NOTE: The hole must be below the basin cover 

and cleaned periodically. Water stream will be visible from 

this hole during pump run periods. Also a vent hole is drilled 

in the pump housing. Be sure that this hole is cleared during 

any servicing.

  (7)   Vent gases and odors to the atmosphere through vent pipe 

per local and state codes.

  (8)   Secure power cord to avoid entanglement with variable level 

float switch mechanism.

  (9)  

Do not 

reduce pump discharge pipe below 3” IPS size.

TYPICAL OUTDOOR CONCRETE BASIN WITH VALVE BOX AND HINGED ACCESS COVERS

Typical Sewage/Waste Pumping System Installation

ZEPA0592

  (10)   Basin 

must

 be in accordance with all applicable codes

 

  and specifications. Basin must be sized to allow a minimum 

3 minute lapse time between starts.

  (11)   Pump must be level and the tethered variable level float 

switch must be free and not hang up on pump or pit pecu-

liarities.

 (12) 

If

 a rail system is used, discharge elbow 

must

 be firmly 

anchored to the bottom of basin. In fiberglass basin, the 

bottom will need to be reinforced if the discharge elbow 

is used.

 (13) 

If

 a rail system is used, the guide rails are 3/4” schedule 40 

pipe for threaded vertical discharge units and 2” schedule 

40 pipe for flanged horizontal discharge units. Brass, stain

-

less steel or galvanized steel is recommended.

  (14)   Install ring and cable for lifting pump from pit.

  (15)   Basin must be clean and free of debris after installation.

  (16)  Cords must be properly sealed to prevent moisture and 

gases from entering the control panel. 

 

 

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LOUISVILLE, KY

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Summary of Contents for 61 HD Series

Page 1: ...60 for repair manual on 61 HD Series Pumps Should further assistance be necessary please call our Technical Service Department at 1 800 928 PUMP 7867 Table of Contents Safety Instructions 1 Limited Wa...

Page 2: ...manufactured at Zoeller Engineered Product s option provided however that by so doing we shall not be obligated to replace an entire assembly the entire mechanism or the complete unit Major components...

Page 3: ...it be 36 or larger in diameter 3 INFORMATION VENT HOLE PURPOSE It is necessary that all submersible pumpscapableofhandlingvarioussizesofsolidwastebeofthebottomintake design to reduce clogging and seal...

Page 4: ...t gases and odors to the atmosphere through vent pipe per local and state codes 8 Secure power cord to avoid entanglement with variable level float switch mechanism 9 Do not reduce pump discharge pipe...

Page 5: ...and white wires The VOM should read approximately 330k Ohms Resistance readings significantly lower indicate a seal leak with water in the seal chamber If VOM reading is open then a problem exists wi...

Page 6: ...d must be hooked up to validate warranty The sensors must be specified at time of initial pump order and are not available for field installation Sensor wire colors are as shown N C SENSOR 330K OHMS R...

Page 7: ...a system is shutdown for more than six months the following is recommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five min...

Page 8: ...ll not shut off Debris under float switch Float travel obstructed Defective or damaged float switch Magnetic starter contacts shorted Air lock check vent hole E Pump operates but delivers little or no...

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