Zoeller 61 HD Series Owner'S Manual Download Page 3

3

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®

 Co. All rights reserved.

*Consult Factory.

Electrical Data

 

   

Service 

 

        

Amps 

 

  Winding 

 

Model

 

BHP  Factor  RPM  Voltage Phase Hertz 

 

 

 

 

KVA 

Code  Resistance

 

 

 

 

 

 

 

 

Full Load 

In Air 

Shut Off 

Locked Rotor 

 

Line-to-Line

 E6111 

1.2 

3450 

230 

60 

28.0 

7.2 

12.9 

132.0 

0.5/3.5

 J6111 

1.2 

3450 

200 

60 

17.5 

5.7 

9.2 

66.0 

0.8

 

F6111 5  1.2 3450 230  3 60 15.2  5.0  8.0 

57.0 

1.0

 G6111 

1.2 

3450 

460 

60 

7.6 

2.5 

4.0 

28.5 

4.0

 BA6111 

1.2 

3450 

575 

60 

6.1 

2.3 

3.2 

25.2 

6.5

 

J6112 

7-1/2 

1.2 

3450 

200 

60 

25.3 

7.6 

12.3 94.0 D 0.48

 

F6112 

7-1/2 

1.2 

3450 

230 

60 

22.0 

6.2 

10.5 82.0 D 0.62

 G6112  7-1/2 

1.2 

3450 

460 

60 

11.0 

3.1 

5.5 

41.0 

2.4

 BA6112  7-1/2 

1.2 

3450 

575 

60 

9.0 

2.9 

4.5 

36.0 

3.4

  J6113 

10     

1.0 

3450 

200 

60 

32.2 

7.6 

14.4 

94.0 

0.48

  F6113 

10     

1.0 

3450 

230 

60 

28.0 

6.6 

12.3 

82.0 

0.62

  G6113 

10     

1.0 

3450 

460 

60 

14.0 

3.3 

6.8 

41.0 

2.4

  BA6113 

10     

1.0 

3450 

575 

60 

11.0 

2.9 

5.4 

36.0 

3.4

  E6120 

1.2 

1750 

230 

60 

6.9 

4.1 

4.7 

48.0 

2.5 / 4.8 

 J6120 

1.2 

1750 

200 

60 

4.8 

3.3 

3.7 

32.0 

2.2 

 F6120 

1.2 

1750 

230 

60 

4.2 

2.2 

2.6 

28.0 

3.0

 

G6120 

1.2 

1750 

460 

60 

2.1 

1.1 

1.3 14.0 M 12.0

 

BA6120 

1.2 

1750 

575 

60 

1.7 

1.0 

1.1 11.5 M 18.0

  E6121 

1-1/2 

1.2 

1750 

230 

60 

8.9 

4.3 

5.3 

48.0 

2.5 / 4.8

 J6121  1-1/2 

1.2 

1750 

200 

60 

5.9 

3.3 

3.7 

32.0 

2.2

 F6121  1-1/2 

1.2 

1750 

230 

60 

5.1 

2.3 

2.9 

28.0 

3.0

 

G6121 

1-1/2 

1.2 

1750 

460 

60 

2.6 

1.2 

1.5 14.0 J 12.0

 

BA6121 

1-1/2 

1.2 

1750 

575 

60 

2.0 

1.0 

1.3 11.5 J 18.0

 E6122 

1.2 

1750 

230 

60 

14.5 

6.3 

10.5 

86.0 

.94/3.8

 J6122 

1.2 

1750 

200 

60 

7.8 

4.5 

5.0 

46.0 

1.5

 F6122 

1.2 

1750 

230 

60 

6.8 

3.4 

4.4 

41.0 

2.0

 G6122 

1.2 

1750 

460 

60 

3.4 

1.2 

2.2 

20.5 

8.0

 

BA6122 

1.2 

1750 

575 

60 

2.7 

1.4 

1.8 16.2 K 12.0

 E6123 

1.2 

1750 

230 

60 

17.0 

7.2 

8.9 

86.0 

.94/3.8

 J6123 

1.2 

1750 

200 

60 

11.0 

4.5 

5.6 

46.0 

1.5

 F6123 

1.2 

1750 

230 

60 

9.6 

3.4 

4.7 

41.0 

2.0

 G6123 

1.2 

1750 

460 

60 

4.8 

1.7 

2.4 

20.5 

8.0

 

BA6123 

1.2 

1750 

575 

60 

3.9 

1.4 

2.0 16.2 F 12.0

  E6124 

1.2 

1750 

230 

60 

28.0 

16.1 

19.7 

139.0 

.9 / 3.1

 J6124 

1.2 

1750 

200 

60 

17.5 

6.2 

7.6 

64.0 

1.0

 

F6124 5  1.2 1750 230  3 60 15.2  6.1  7.4 

58.0 

1.3

 G6124 

1.2 

1750 

460 

60 

7.6 

3.1 

3.7 

29.0 

5.2

 BA6124 

1.2 

1750 

575 

60 

6.1 

1.5 

3.4 

23.0 

8.0

 J6125  7-1/2 

1.0 

1750 

200 

60 

25.3 

17.9 

18.3 

83.0 

0.5

 F6125  7-1/2 

1.0 

1750 

230 

60 

22.0 

15.0 

15.7 

72.0 

0.7

 G6125  7-1/2 

1.0 

1750 

460 

60 

11.0 

7.5 

7.9 

36.0 

2.8

 BA6125  7-1/2 

1.0 

1750 

575 

60 

9.0 

5.3 

5.8 

29.0 

5.4

Preinstallation Information

 1.  Check to be sure your power source is capable of handling the voltage 

requirements of the motor, as indicated on the pump nameplate. 

  2.   The installation of pumps using auxiliary variable level float switches is the 

responsibility of the installing party and care should be taken that the tethered 

float switch will not hang up on the pump apparatus or pit peculiarities and 

is secured so that the pump will shut off.  It is recommended that rigid piping 

and fittings be used and the pit be 36” or larger in diameter. 

 

                        

  3.  

INFORMATION - VENT HOLE PURPOSE.

 It is necessary that all submersible 

pumps capable of handling various sizes of solid waste be of the bottom intake 

design to reduce clogging and seal failures. If a check valve is incorporated 

in the installation, a vent hole (approx. 3/16”) must be drilled in the discharge 

pipe below the check valve and pit cover to purge the unit of trapped air. 

Water stream will be visible from this hole during pump run periods. This vent 

hole should be checked periodically for clogging and cleaned as necessary. 

Trapped air is caused by agitation and/or a dry basin. 

  4.   Water hammer creates momentary high pressure surges. These surges can 

cause severe damage to check valves and the piping system. Consideration 

for water hammer must be included in the piping system design. Reference 

ASPE Data Book, Chapter 2.33. Some systems may require external spring 

or lever weighted check valves or other engineered solutions.

  5.   Three phase pumps must be connected for proper rotation, which is counter-

clockwise looking into impeller inlet. See page 4 for instructions for checking 

3 phase rotation.

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

SEE BELOW FOR

LIST OF WARNINGS

1.    

Inspect your pump

. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before using. 

DO NOT

 remove the test plugs in the cover nor the 

motor housing. 

 

                        

2.     Carefully read the literature 

provided to familiarize yourself with specific details regarding installation and use. These materials should be retained for future reference.

 1.  Do not lift, carry, or hang pump by the electrical cables. Damage to the electrical 

cables can cause shock, burns or death. 

 

                        

 

2. 

Make sure there is a properly grounded connection available.

  All pumps are 

furnished with provisions for proper grounding to help protect you against the 

possibility of electrical shock.

 

 

                        

 

3.  Make certain that the control box is within the reach of the pump’s power supply 

cord. 

DO NOT USE AN EXTENSION CORD.

 Extension cords that are too long or 

too light do not deliver sufficient voltage to the pump motor. But, more important, 

they could present a safety hazard if the insulation were to become damaged or 

the connection end were to fall into the sump.

 4. 

Make sure the pump electrical supply circuit is equipped with fuses and 

disconnect or circuit breakers of proper capacity.

 A separate branch circuit is 

recommended, sized according to the “National Electrical Code” for the current 

shown on the pump nameplate.

 5.  Care should be taken during the initial installation to be sure that adequate air 

supply is available whenever any person is in the basin. Always follow OSHA 

guidelines on confined space requirements.

 6.  Risk of electric shock - These pumps have not been investigated for use in swim-

ming pool areas.

7.  Risk of Explosion- Pump not to be installed in locations classified as hazardous 

by the NEC, ANSI/NFPA 70.

8.  Risk of Eletric Shock- Do not remove cord and strain relief. Do not connect conduit 

to pump. 

NOTE: Pumps with the “UL” mark and pumps with the “US” mark are tested to UL Standard 

UL778. CSA Certified pumps are certified to CSA Standard C22.2 No. 108.

Summary of Contents for 61 HD Series

Page 1: ...60 for repair manual on 61 HD Series Pumps Should further assistance be necessary please call our Technical Service Department at 1 800 928 PUMP 7867 Table of Contents Safety Instructions 1 Limited Wa...

Page 2: ...manufactured at Zoeller Engineered Product s option provided however that by so doing we shall not be obligated to replace an entire assembly the entire mechanism or the complete unit Major components...

Page 3: ...it be 36 or larger in diameter 3 INFORMATION VENT HOLE PURPOSE It is necessary that all submersible pumpscapableofhandlingvarioussizesofsolidwastebeofthebottomintake design to reduce clogging and seal...

Page 4: ...t gases and odors to the atmosphere through vent pipe per local and state codes 8 Secure power cord to avoid entanglement with variable level float switch mechanism 9 Do not reduce pump discharge pipe...

Page 5: ...and white wires The VOM should read approximately 330k Ohms Resistance readings significantly lower indicate a seal leak with water in the seal chamber If VOM reading is open then a problem exists wi...

Page 6: ...d must be hooked up to validate warranty The sensors must be specified at time of initial pump order and are not available for field installation Sensor wire colors are as shown N C SENSOR 330K OHMS R...

Page 7: ...a system is shutdown for more than six months the following is recommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five min...

Page 8: ...ll not shut off Debris under float switch Float travel obstructed Defective or damaged float switch Magnetic starter contacts shorted Air lock check vent hole E Pump operates but delivers little or no...

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