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INSTALLATION AND 

OPERATION MANUAL

FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and 
qualified on pool equipment in accordance with the latest applicable version of AS3633, along with 
any other applicable local or council codes/standards. Before installing this product, read and follow 
all warning notices and instructions that accompany this product. Failure to follow warning notices 
and instructions may result in property damage, personal injury, or death. 
Improper installation and/or operation will void the warranty. Improper installation and/or operation 
can create unwanted hazards which can cause serious injury, property damage, or death.

 WARNING

H0786900 REV B

ZXC-SERIES

Pool & Spa Cartridge Filter

Summary of Contents for ZXC Series

Page 1: ... standards Before installing this product read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Improper installation and or operation will void the warranty Improper installation and or operation can create unwanted hazards which can cause serious injury property da...

Page 2: ...nty and complete your details Or scan the QR code to go directly to the registration page NEW ZEALAND WARRANTY For full warranty terms and conditions and to register your warranty visit www zodiac co nz warranty and complete your details Or scan the QR code to go directly to the registration page EQUIPMENT INFORMATION RECORD DATE OF INSTALLATION INSTALLER INFORMATION FILTER MODEL PUMP HORSEPOWER I...

Page 3: ...nical Assistance 5 2 3 Description 5 2 4 ZXC Series Specifications and Dimensions 6 Section 3 Installation Instructions 7 3 1 Inside the Box 7 3 2 Required Tools 7 3 3 Installation 8 Section 4 Start Up and Operation 10 Section 5 Maintenance 11 5 1 General Maintenance 11 5 2 Maintenance Schedule 11 5 3 Filter Cartridge Cleaning Replacement 11 Section 6 Troubleshooting 14 ...

Page 4: ...tions in this manual WARNING To minimise risk of severe injury or death the filter and or pump should not be subjected to the piping system pressurisation test Local codes may require the pool piping system to be subjected to a pressure test These requirements are generally not intended to apply to the pool equipment such as filters or pumps Zodiac equipment is pressure tested at the factory If ho...

Page 5: ... too high and water flow reducing too low Refer to Maintenance Schedule Section 5 2 NOTE A filter removes dirt and other suspended particles but does not sanitise the pool Pool water must be sanitised and chemically balanced for clear water The filtration system should be designed to meet local health codes Section 2 General Information 2 1 Introduction Congratulations on the purchase of your Zodi...

Page 6: ... TURN OVER L MAX WORKING PRESSURE KPA PUMP SIZE W SHIPPING WEIGHT KG ZXC100 WF000145 SP78097 9 3 375 22 500 90 000 135 000 250 750 1100 14 4 ZXC150 WF000146 SP78059 14 0 445 26 700 106 800 160 200 250 750 1500 16 6 ZXC200 WF000147 SP78099 18 6 490 29 400 117 600 176 400 250 750 1500 17 0 ZXC250 WF000153 SP78094 23 2 515 30 900 123 600 185 400 250 750 1500 17 5 ZXC100 ZXC150 ZXC250 Figure 1 ZXC Ser...

Page 7: ...tance a b d e f g h i j k c Figure 2 ZXC Series Package Contents ZXC Series Package Contents Figure 2 a Air Relief Valve w O ring b Pressure Gauge c Filter Housing d Handles e Blanking Cap w Fittings f Inlet Fittings g Outlet Fittings h Drain Cap Assembly rear i Filter Cartridge installed j Installation and Operation Manual k Warranty Card 3 2 Required Tools Please ensure that the following equipm...

Page 8: ...ne inlet is in use active inlet the other passive inlet must be blocked using the blanking cap supplied with the product NOTE Both inlets may be used in an optional configuration second tail union not included PN 950920 6 Glue the water connection pipe from the pump to the inlet tail union Figure 5 Glue the pool returns water connection pipe to the outlet tail union Ensure locking nuts are placed ...

Page 9: ...ck Nut Cap Gasket Figure 8 Drain Cap 11 Assemble the pressure gauge with front and rear casings Figure 9 Front Casing Rear Casing Figure 9 Pressure Gauge Casings 12 Apply Teflon tape not included to the pressure gauge and screw into lid where indicated Figure 10 13 Install the air relief valve also known as air bleed valve into the lid Figure 10 NOTE The air relief valve is fitted with an O ring a...

Page 10: ...he system Replace the lid you may have to do this several times on new start ups 6 Open the suction and return line valves if fitted 7 Stand clear of the filter Start pump and open the air relief valve on the filter lid about three quarter turn until you hear air being forced from the tank Figure 13 Air Relief Valve about three quarter turn Figure 13 Open Air Relief Valve 8 Once water begins to fl...

Page 11: ...uce the life of a gauge SERVICE ACTION if needed Replace gauge if required Annually MAINTENANCE CHECK Compare operating pressure of a cleaned filter to initial pressure when new SERVICE ACTION if needed If pressure is more than 30 40 kPa different from cleaned elements to new filter replace elements MAINTENANCE CHECK Check for signs of damage to elements SERVICE ACTION if needed Replace elements I...

Page 12: ... When spraying down the filter be sure to get in between the pleats on the filter This is where a lot of large debris can collect NOTE Special formulated filter element cleaning solutions can be purchased from most pool professionals NOTE Do not use high powered water jets to clean the elements which may cause damage Using a garden hose with nozzle will do the job safely 8 Using a new or cleaned c...

Page 13: ...ration Manual tank until you will hear a click sound when the locking tab has engaged Figure 18 Locking Tab Close Figure 18 Closing the Locking Ring 12 Start the system by following the procedures outlined in Section 4 Start Up and Operation ...

Page 14: ...eck all lines for debris or partially closed valves Filter cartridges need to be cleaned or replaced Clean or replace filter cartridges per instructions Pool water level too low Fill pool so level is above pump inlet line Pump not primed Fill pump with water at basket and replace lid Pump impeller vanes blocked Technician required Strainer baskets not being used and or broken Allowing debris into ...

Page 15: ...Page 15 ZXC SERIES Installation and Operation Manual NOTES ...

Page 16: ...0 763 021 Zodiac com au Fluidra NZ Ltd 13 Douglas Alexander Parade Rosedale Auckland 0632 NZBN 942 903 181 70759 0800 807 665 Zodiac co nz 2022 ZODIAC is a registered trademark of Zodiac International S A S U used under license This document is subject to change without notice H0786900_REVB ...

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