background image

13

6  Functional description

The gripper jaws of the product are arranged parallel to each other on two opposing guide rails and can be moved relative 

to each other.

The force of the motor is transmitted by a worm drive. A pinion and a rack generate the movement of the gripper jaws and 

synchronize these movements.
Despite its small installation space, the product is suited for gripping a wide range of form-fit and frictional fit parts.
The product can be easily integrated into the existing control system.
The gripping force can be adapted optimally to the workpiece conditions.
The product has the hot plug function, which enables changing a MATCH gripper while electrified.
The MATCH gripper is designed in such a way that incorrect insertion into the MATCH storage station is impossible.

7

8

1

2

3
4

5

6

1

Rotation prevention/torque absorption

5

Removable centering sleeve

2

MATCH gripper for quick-change system

6

Gripper jaw

3

<p>Adjustable gripping force</p>

7

Signal transmission

4

LED display

8

Locking

INSTALLATION AND OPERATING INSTRUCTIONS:

LWR50L-03-00002-A/LWR50L-03-00003-A

DDOC01272 / c

EN / 2023-07-01

Zimmer GmbH • Im Salmenkopf 5 • 

 77866 Rheinau, Germany • 

 +49 7844 9138 0 • www.zimmer-group.com

Summary of Contents for LWR50L-03-00002-A

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS 2 jaw parallel gripper with quick change system LWR50L 03 00002 A LWR50L 03 00003 A DDOC01272 THE KNOW HOW FACTORY www zimmer group com...

Page 2: ...for TeachPosition BasePosition and WorkPosition The value of the parameter acts in both directions ShiftPosition ShiftPosition is a switching position between pre positioning and gripper movement Sta...

Page 3: ...safety 17 6 4 Control 17 6 5 Verified configuration examples 17 6 6 Self locking mechanism 17 7 Technical data 18 8 Accessories scope of delivery 18 9 Transportation storage preservation 18 10 Install...

Page 4: ...claration 29 19 Declaration of Incorporation 30 20 Declaration of Conformity 31 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com INSTALLATION AND OPERATING INSTRUC...

Page 5: ...easures for avoiding these dangers The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring t...

Page 6: ...examples require the written permission of the manufacturer Use of the product under extreme conditions such as aggressive fluids or abrasive dusts Additional drilled holes or threads Zimmer GmbH sha...

Page 7: ...ith plastics and parts of clothing that have plastic content Store electronic assemblies on conductive underlays only Do not install electronic assemblies in the vicinity of data back up devices or mo...

Page 8: ...cooperative collaborative use on robot systems and in combination with the MATCH quick change system The product is designed exclusively for electric operation using a 24 V DC power supply The produc...

Page 9: ...le to perform the assigned work can recognize and avoid possible dangers and know the relevant standards and provisions due to their technical training knowledge and experience 4 3 Instructed personne...

Page 10: ...ible with all common lightweight robots The system can be mounted on the robot flange and set up with a few manual adjustments The product is a safe quick change system MATCH gripper An electric digit...

Page 11: ...article number and confirmation number are shown on the type plate am Article number an Confirmation number 5 3 Product variants and compatibility INFORMATION You can find information on our website P...

Page 12: ...cts are significantly reduced since the amount of dynamic force is lowered Compliance with the maximum permitted gripping force has been verified using a suitable measuring instrument The product is e...

Page 13: ...l system The gripping force can be adapted optimally to the workpiece conditions The product has the hot plug function which enables changing a MATCH gripper while electrified The MATCH gripper is des...

Page 14: ...y 1 2 1 Power communication 2 Error Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS LWR50L 03 00002 A LWR50L 03 00003 A DD...

Page 15: ...lockings are extended and make contact in the MATCH robot module When the MATCH robot module and MATCH gripper are joined the internal spring pin contacts for signal transmission are contacted Then t...

Page 16: ...TCH storage station Turn in the sensors until they emit a signal Fasten the sensors at this position Coat the sensors with sealing lacquer 6 2 3 Adjust the sensors in the storage position Position an...

Page 17: ...in accordance with DIN EN ISO 13849 2 Annex A Table A2 and A3 for the helical compression springs used can be given 6 4 Control INFORMATION You can find the information in the technical data sheet on...

Page 18: ...chine unit care must be taken during transport to ensure that no unexpected movements can occur Before commissioning the product and after transport check all power and communication connections as we...

Page 19: ...supply against being switched on unintentionally Check the machine for any residual energy that may be present NOTICE Installation may only be carried out by qualified personnel in accordance with th...

Page 20: ...atic exchange The MATCH robot module is moved to the MATCH gripper in the MATCH storage station and locked by means of the MATCH storage station see Sensors section Rotation prevention The design rule...

Page 21: ...d if ESD sensitive parts come into contact with the product Grounding is also recommended in applications that require high EMC shielding The movement of the gripper jaws creates low voltages as a res...

Page 22: ...N The cycle time must therefore be reduced as the temperature increases 10 5 Installing accessories NOTICE Before installing an accessory make sure it is suitable for use with the selected variant You...

Page 23: ...the product the resistance between the analog output and GND must be at least 10 k INFORMATION The switching sequence applies to compatible MATCH robot modules only INFORMATION The following figure sh...

Page 24: ...desired gripping force and the dimensions of the gripper fingers Design size Minimum travel path per gripper jaw mm LWR50L 03 00002 A 0 5 LWR50L 03 00003 A 0 5 Zimmer GmbH Im Salmenkopf 5 77866 Rhein...

Page 25: ...rgency release if the energy supply drops off Please contact Customer Service if you have any questions 12 1 Adjustable gripping force The gripping force can be adjusted in four stages using a rotary...

Page 26: ...size Wrench size mm LWR50L 03 1 5 13 Gripping force charts INFORMATION You can find information on our website Please contact Customer Service if you have any questions Zimmer GmbH Im Salmenkopf 5 778...

Page 27: ...not light up Internal error Red LED flashes every second Green LED flashes every second at the same time No reference position A reference run must be performed Red LED flashes every second Green LED...

Page 28: ...work be performed by Customer Service whenever possible Dismantling and reassembling the product without authorization may result in complications as special installation equipment is required in som...

Page 29: ...rtner 18 REACH declaration In terms of the EC Regulation 1907 2006 Name and address of the manufacturer Zimmer GmbH Im Salmenkopf 77866 Rheinau Germany 49 7844 9138 0 info zimmer group com www zimmer...

Page 30: ...the specific technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special document...

Page 31: ...ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction DIN EN 61000 6 3 EMC Generic standard Emission standard for residential commercial and light in dustrial...

Reviews: