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INSTALLATION AND  

OPERATING 

INSTRUCTIONS

2-jaw parallel gripper, pneumatic
GPP5000 series
3-jaw concentric gripper, 

pneumatic

GPD5000 series
DDOC00196

THE KNOW-HOW FACTORY

www.zimmer-group.com

Summary of Contents for GPP5000 Series

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS 2 jaw parallel gripper pneumatic GPP5000 series 3 jaw concentric gripper pneumatic GPD5000 series DDOC00196 THE KNOW HOW FACTORY www zimmer group com ...

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Page 3: ...ion 8 10 Installation 9 10 1 Installing GPP5000 10 10 2 Installing GPD5000 11 10 3 Installing the energy supply 12 10 4 Installing accessories 13 10 4 1 Installing the sensors 13 10 4 2 Installing the gripper fingers 15 10 5 Installing the support structure 16 11 Maintenance 17 12 Decommissioning disposal 18 13 Declaration of Incorporation 19 INSTALLATION AND OPERATING INSTRUCTIONS GPP5000 GPD5000...

Page 4: ...hese dangers Ö The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices can cause serious injury or damage to health You absolutely must comply with the described measures for avoiding these dangers Ö The warning symbols are assigned according to the type of danger CAUTION This ...

Page 5: ...facturer Use of the product under extreme conditions such as aggressive fluids or abrasive dusts Additional drilled holes or threads Ö Zimmer GmbH shall accept no liability for any damage caused by improper use The operator bears sole responsibility Make sure that the power supply is disconnected before you mount adjust modify maintain or repair the product Whenever work is carried out on the prod...

Page 6: ...ration The product is to be used as intended in enclosed rooms for temporary gripping handling and holding The product is not suitable for clamping workpieces during a machining process Direct contact with perishable goods food is not permitted 4 Personnel qualification Installation commissioning and maintenance may only be performed by trained specialists These persons must have read and understo...

Page 7: ... on our website This data varies within the series depending on the specific design Please contact Zimmer Customer Service if you have any questions 8 Accessories scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used the function of the product cannot be guaranteed Zimmer GmbH accessories are specifically tailored to the individual products For optional ac...

Page 8: ...od the following points are to be observed Keep the storage location as dust free and dry as possible Avoid temperature fluctuations observe and adhere to the temperature range Avoid wind drafts water condensation formation Cover the product with a weatherproof tear resistant foil to prevent dust Pack the product and do not expose it to direct sunlight during storage Clean all components There mus...

Page 9: ...sidual energy that may be present CAUTION Risk of injury from impact When the gripper jaws are opening there is a risk of impact in the guide area NOTICE Installation may only be carried out by qualified personnel in accordance with these installation and operating instructions Switch off the power supply before any assembly installation or maintenance work Install the product on an appropriate mo...

Page 10: ... Position the product on the mounting piece using centering sleeves Mount the product on the mounting piece using the appropriate mounting screws 2 Mounting screw 3 Centering Disc INSTALLATION AND OPERATING INSTRUCTIONS GPP5000 GPD5000 DDOC00196 k EN 2022 08 08 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com ...

Page 11: ...Use the straight pins to position the product on the mounting piece Mount the product on the mounting piece using the appropriate mounting screws 4 Mounting screw 5 Straight pins INSTALLATION AND OPERATING INSTRUCTIONS GPP5000 GPD5000 DDOC00196 k EN 2022 08 08 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com ...

Page 12: ...essary ordering information can also be found there Use compressed air in accordance with DIN ISO 8573 1 4 4 4 Insert the screw fittings into the provided connections 6 6 6 Connector INFORMATION Multiple alternative connections are available No screw fittings have to be installed in the alternative connections INSTALLATION AND OPERATING INSTRUCTIONS GPP5000 GPD5000 DDOC00196 k EN 2022 08 08 Zimmer...

Page 13: ...ors INFORMATION The inductive sensors can be used in ascending order starting from installation sizes GPP5006 and GPD5006 Exceptions are the GPP50XX AL A and GPD50XX AL A The sensors can detect any desired position of the gripper jaws directly at the mechanical system 1 7 8 bl 9 Insert the sensor into the terminal block provided for this purpose Push the sensor as far as it will go to the end stop...

Page 14: ...er to the current installation and operating instructions for the product on our website bm Magnetic field sensor bm INSTALLATION AND OPERATING INSTRUCTIONS GPP5000 GPD5000 DDOC00196 k EN 2022 08 08 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com ...

Page 15: ...if you have any questions INFORMATION GPP5000 series Strength class of the mounting screws is at least 8 8 DIN EN ISO 4762 GPD5000 series Strength class of the mounting screws is at least 12 9 DIN EN ISO 4762 bn Mounting screw bo Gripper finger bp Centering Disc bn bo bp INSTALLATION AND OPERATING INSTRUCTIONS GPP5000 GPD5000 DDOC00196 k EN 2022 08 08 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germ...

Page 16: ...cture For the dimensions required for the customer specific support structure refer to the technical data sheet found on our website INFORMATION GPD5000 series You cannot install an additional support structure if a pressure piece is installed on the product It is possible to remove the cover plate in order to use a customer specific support structure For installing a support structure there are a...

Page 17: ...e product with compressed air CAUTION Material damage caused by liquid and solvent based cleaners Liquid and solvent based cleaning agents can cause malfunctions and pose a risk of accidents Do not clean the product with any cleaning agents that are liquid or contain solvents Maintenance free operation of the product is guaranteed for up to 30 million cycles with the exception of mainte nance free...

Page 18: ...nect the product completely from the power supply Dispose of the components properly according to the material groups Comply with the locally applicable environmental and disposal regulations INSTALLATION AND OPERATING INSTRUCTIONS GPP5000 GPD5000 DDOC00196 k EN 2022 08 08 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com ...

Page 19: ...eclare that the specific technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special documents for the incomplete machine through our documentation department should they have reason to request them The incomplete machine may only be commissioned if it has been ascertained if appli...

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