Zimmer GEP2000IO-00 Page 54 Installation And Operating Instructions Manual Download

Page: 54 / 56

5 Product description

INFORMATION

►

More information can be found in the installation and operating instructions of the DDOC01113.

►

Please contact Zimmer Customer Service if you have any questions.

6 Functional description

INFORMATION

►

More information can be found in the installation and operating instructions of the DDOC01113.

►

Please contact Zimmer Customer Service if you have any questions.

Installing the product

INFORMATION

►

More information can be found in the installation and operating instructions of the DDOC01113.

►

Please contact Zimmer Customer Service if you have any questions.

7.1 Installing the energy supply

NOTICE

The cables that are used by Zimmer GmbH feature a minimum bending radius of 10 x the outer diameter.
This bending radius must not be undershot!

►

Freely suspended cables must be secured to prevent excessive motion loads or pinching.

►

The contacts of the energy supply must be dry, clean and undamaged at all times.

Damage to the contacts can result in malfunction of the product.

►

Connect the power supply cable to the

control system of the product.

INSTALLATION AND OPERATING INSTRUCTIONS:

GEP2000

DDOC01113 / b

EN / 2021-12-20

Zimmer GmbH • Im Salmenkopf 5 •



77866 Rheinau, Germany •



+49 7844 9138 0 • www.zimmer-group.com

Summary of Contents for GEP2000IO-00

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS 2 jaw parallel grippers electric GEP2000IO 00 GEP2000IO 05 GEP2000IL 00 DDOC01113 THE KNOW HOW FACTORY www zimmer group com...

Page 2: ...directions ShiftPosition ShiftPosition is a switching position between pre positioning and gripper movement StatusWord In its bits returns the most important information about the status of the produ...

Page 3: ...0IO 05 power supply 16 10 6 Installing the GEP2000IO 00 power supply 16 10 7 Static charge 17 10 8 Heat dissipation 17 10 9 Installing accessories 17 11 Commissioning 18 11 1 Restarting the GEP2000IO...

Page 4: ...ble gripping force of GEP2000IL 00 38 12 4 Emergency release of GEP2000IL 00 38 13 Gripping force charts 38 14 Error diagnosis 39 14 1 Status in LED display for error GEP2000IL 00 41 14 2 Status in LE...

Page 5: ...ing these dangers The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices can...

Page 6: ...the following examples require the written permission of the manufacturer Use of the product under extreme conditions such as aggressive fluids or abrasive dusts Additional drilled holes or threads Z...

Page 7: ...sing a 24 V DC power supply The product must always be mounted on materials that dissipate heat The product is intended for industrial use The product is to be used as intended in enclosed rooms for t...

Page 8: ...election can lead to malfunction 5 1 Possible applications outside gripping inside gripping The product can be used for outside gripping The product can be used for inside gripping MoveToWork command...

Page 9: ...f the gripper jaws and synchronize these movements Despite its small installation space the product is suited for gripping a wide range of form fit and frictional fit parts The product can be controll...

Page 10: ...et on our website Please contact Zimmer Customer Service if you have any questions 6 4 Self locking mechanism INFORMATION The product has a mechanical self locking mechanism to ensure that the workpie...

Page 11: ...and storage of the product must be done only with the original packaging If the product has already been installed on the superordinate machine unit care must be taken during transport to ensure that...

Page 12: ...esent NOTICE Installation may only be carried out by qualified personnel in accordance with these installation and operating instructions Switch off the power supply before any assembly installation o...

Page 13: ...unt the product on the mounting piece using the appropriate mounting screws 6 Mounting screw 7 Centering Disc INFORMATION Use an adapter plate if necessary For information on optional accessories and...

Page 14: ...1 2 3 4 5 1 2 3 4 1 2 3 4 2 3 4 5 Q10 1 2 3 4 5 6 1 2 3 4 5 6 Q11 1 2 3 4 5 6 1 2 3 4 5 6 Rk_1 Rk_2 R ckf hrkreis von Q10 Q11 KXX2 24V IN 24V OUT L A IN L A OUT X01 IO Link Master GND_Up 1 GND_Us 2 PE...

Page 15: ...destruction of the product Be absolutely certain to ensure correct pin assignment Connect the power supply cable to the control system of the product 10 4 Installing the GEP2000IL 00 power supply pin...

Page 16: ...er to prevent damage to the product the resistance between the analog output and GND must be at least 10 k 10 6 Installing the GEP2000IO 00 power supply pin Color Function Explanation 1 2 3 4 M8 4 pin...

Page 17: ...he product is operated under very high ambient temperatures and with fast clock cycles on an ongoing basis this might reduce its service life INFORMATION The product must always be mounted on material...

Page 18: ...evel is detected the gripper movement occurs until the gripping process ends Reset the corresponding signal after the movement is complete The signal must be reset before a signal is emitted in the op...

Page 19: ...d workpiece movement standstill subsequent current feed workpiece loss detection NOTICE If the workpiece is lost the product moves to the end position INSTALLATION AND OPERATING INSTRUCTIONS GEP2000 D...

Page 20: ...hen stays open The factory default settings are BasePosition and WorkPosition Teaching in the end position again prevents the product from being unnecessarily energized when it is in the end position...

Page 21: ...he product Name Data type ControlWord UINT16 DeviceMode UINT8 WorkpieceNo UINT8 TeachPosition UINT16 GripForce UINT8 PositionTolerance UINT8 Control system Gripper Input Output Name Data type StatusWo...

Page 22: ...second byte Apply a byte swap refer to the StatusWord section INFORMATION The product is controlled via IO Link by means of the cyclical process data as well as the acyclic service data with a cycle t...

Page 23: ...Base 256 0x0100 MoveToWork 512 0x0200 ErrorReset 32768 0x8000 Name ControlWord Data format UINT16 Permission Write Transfer Cyclical Value range 0 65535 Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9...

Page 24: ...the TeachPosition in the selected WorkpieceNo This only works if there is no 0 that is transmitted in the workpiece number Bit 7 Adjust Setting this bit causes a readjustment of the jaw end positions...

Page 25: ...of movement is Base To achieve the best gripping results the gripped workpiece must be transported further during the subsequent current feed 103 Universal operation with subsequent current feed Like...

Page 26: ...pped workpiece movement standstill subsequent current feed workpiece loss detection NOTICE In case of workpiece loss the product moves to the end position and outputs a message INSTALLATION AND OPERAT...

Page 27: ...he corresponding workpiece recipe is loaded in the product 11 8 4 PositionTolerance Used to configure the position tolerance with a resolution of 0 01 mm Thus the value range of 0 to 255 can be used t...

Page 28: ...Level 1 2 Level 2 3 Level 3 4 Level 4 11 8 6 TeachPosition The TeachPosition notifies the product of the expected position of the workpiece The tolerance range around the expected position of the wor...

Page 29: ...ve if the product is not set to TeachPosition WorkPosition or BasePosition Bit 12 DataTransferOK This bit is used for data transmission using the handshake Active as soon as the product has taken over...

Page 30: ...o the current position of the gripper jaws relative to the full stroke The value is specified with a resolution of 0 01 mm The values can move between the BasePosition minimum values and the WorkPosit...

Page 31: ...ripper jaw mm GEP2000IL 0 5 GEP2000IO 0 5 11 11 Easy Startup Describes the process from switching on the product to the initial movement Connect the product according to its assignment diagram The pro...

Page 32: ...f the initialization iStep 30 Jump to the next step END_IF 30 IF NOT StatusWord 12 THEN DeviceMode 100 Command to select the universal mode GripForce 4 Gripping force setting ControlWord 1 Data transf...

Page 33: ...direction flags The direction flags are reset when the product answers with status bit 13 AND 14 FALSE Program example for repeated movements in the same direction Multiple movement in one direction...

Page 34: ...tatusWord Response of the product to transferred data ControlWord 0 Reset the ControlWord iStep 40 Jump to the next step END_IF 40 IF StatusWord 12 THEN Query for completion of the data transfer DataT...

Page 35: ...F StatusWord 12 THEN Queries the bit DataTransferOK TRUE from StatusWord Response of the product to transferred data ControlWord 0 Reset the ControlWord iStep 40 Jump to the next step END_IF 40 IF NOT...

Page 36: ...release if the energy supply drops off Please contact Zimmer Customer Service if you have any questions 12 1 Adjustable gripping force of GEP2000IO 05 and GEP2000IO 00 The gripping force can be adjus...

Page 37: ...er failure 8 Remove the protective cap Actuate the emergency release with a corresponding Allen key Design size Wrench size mm GEP2006IO XX 1 5 GEP2010IO XX 1 5 GEP2013IO XX 1 5 GEP2016IO XX 2 0 8 Pro...

Page 38: ...lure 8 Remove the protective cap Actuate the emergency release with a corresponding Allen key Design size Wrench size mm GEP2006IL 00 1 5 GEP2010IL 00 1 5 GEP2013IL 00 1 5 GEP2016IL 00 2 0 8 Protectiv...

Page 39: ...lost Gripping force is not sufficient Workpiece was not gripped correctly Gripper finger geometry does not match the gripped workpiece Workpiece is too heavy Check the required gripping force Check t...

Page 40: ...a were not taken over Apply the process data via a handshake 0x0310 DeviceMode was changed Modified process data were not taken over Apply the process data via a handshake 0x0311 WorkpieceNo was chang...

Page 41: ...e run is being performed 14 2 Status in LED display for error GEP2000IO 05 and GEP2000IO 00 Green LED lights up continuously No error Red LED flashes every second Green LED lights up continuously Loss...

Page 42: ...UINT8 Read 0 255 Reflection of the process data 0x0105 261 GripForce UINT8 Read 1 130 Reflection of the process data 0x0107 263 DriveVelocity UINT8 Read 1 100 Reflection of the process data 0x0108 26...

Page 43: ...to factory settings using an IO Link factory reset 0x022f 559 Holding current UINT16 Read write 0 to 1100 Amperage for current after supply scaled to the maximum permitted current 0x0230 560 Holding...

Page 44: ...ven though the product is maintenance free as mentioned above perform a regular visual inspection to check for any corrosion damage or contamination Have maintenance work be performed by Zimmer Custom...

Page 45: ...19 REACH declaration In terms of the EC Regulation 1907 2006 Name and address of the manufacturer Zimmer GmbH Im Salmenkopf 77866 Rheinau Germany 49 7844 9138 0 info zimmer group com www zimmer group...

Page 46: ...specific technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special documents fo...

Page 47: ...y of machinery General principles for design Risk assessment and risk reduction DIN EN 61000 6 3 EMC Generic standard Emission standard for residential commercial and light in dustrial DIN EN 61000 6...

Page 48: ...ATION AND OPERATING INSTRUCTIONS 2 jaw parallel gripper electric robot specific GEP2006IO 12 B 01 GEP2010IO 12 B 01 GEP2013IO 12 B 01 GEP2016IO 12 B 01 DDOC01113 01 THE KNOW HOW FACTORY www zimmer gro...

Page 49: ...directions ShiftPosition ShiftPosition is a switching position between pre positioning and gripper movement StatusWord In its bits returns the most important information about the status of the produ...

Page 50: ...Personnel qualification 6 5 Product description 7 6 Functional description 7 7 Installing the product 7 7 1 Installing the energy supply 7 7 2 Installing the wiring 8 INSTALLATION AND OPERATING INSTR...

Page 51: ...GER This notice warns of an imminent danger to the life and health of people Ignoring these notices can lead to serious injury or even death You absolutely must comply with the described measures for...

Page 52: ...the following examples require the written permission of the manufacturer Use of the product under extreme conditions such as aggressive fluids or abrasive dusts Additional drilled holes or threads Z...

Page 53: ...sing a 24 V DC power supply The product must always be mounted on materials that dissipate heat The product is intended for industrial use The product is to be used as intended in enclosed rooms for t...

Page 54: ...DOC01113 Please contact Zimmer Customer Service if you have any questions 7 1 Installing the energy supply NOTICE The cables that are used by Zimmer GmbH feature a minimum bending radius of 10 x the o...

Page 55: ...24 V voltage level 8 Red GND 0 V DC supply voltage CAUTION Non compliance may result in material damage Incorrect pin assignment can lead to malfunction or destruction of the product Be absolutely ce...

Page 56: ...gripping process ends Reset the corresponding signal after the movement is complete The signal must be reset before a signal is emitted in the opposite direction Observe a break time of 10 ms between...

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