INSTALLATION AND
OPERATING
INSTRUCTIONS
Rotary clamping element,
pneumatic
DKPS1000 series
DDOC01621
THE KNOW-HOW FACTORY
www.zimmer-group.com
Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS Rotary clamping element pneumatic DKPS1000 series DDOC01621 THE KNOW HOW FACTORY www zimmer group com...
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Page 3: ...roduct description 6 5 1 Type plate 6 6 Functional description 7 7 Technical data 7 8 Accessories scope of delivery 8 9 Transportation storage preservation 8 10 Installation 9 10 1 Installing the prod...
Page 4: ...ing these dangers The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices can...
Page 5: ...er extreme conditions such as aggressive fluids or abrasive dusts Use of the product as an emergency brake Additional drilled holes or threads Zimmer GmbH shall accept no liability for any damage caus...
Page 6: ...ce must be performed externally 4 Personnel qualification Installation commissioning and maintenance may only be performed by trained specialists These persons must have read and understood the instal...
Page 7: ...et on our website This data varies within the series depending on the specific design Please contact Zimmer Customer Service if you have any questions INFORMATION The holding torque is specified in th...
Page 8: ...nical connections If the product is stored for an extended period the following points are to be observed Keep the storage location as dust free and dry as possible Avoid temperature fluctuations obse...
Page 9: ...for any residual energy that may be present Make sure that the function of the air relief connections is not impaired by the mounting piece CAUTION Risk of injury due to uncontrolled movements Risk o...
Page 10: ...alled incorrectly there is the possibility of a complete loss of function During product installation follow the order listed in the installation and operating instructions NOTICE The authorized conne...
Page 11: ...02 3 A 0 02 0 02 A 0 02 A 3 Mounting surface You can install the product from above via the pneumatic connection or from below via the mirrored drilling pattern to the mounting piece INFORMATION Recom...
Page 12: ...onnection designated for this purpose Apply the corresponding operating pressure to the product 6 Screw fitting Push the product onto the shaft 7 8 9 Position the product on the mounting piece Loosely...
Page 13: ...ove the top grub screw bl 4 Remove the bottom grub screw 4 Top grub screw bl Bottom grub screw Insert the bottom grub screw into the connection from above bl Turn the grub screw until it reaches the b...
Page 14: ...rted properly at the bottom connection bm O Ring Push the product onto the shaft 7 8 9 Position the product on the mounting piece Loosely attach the mounting screws De aerate the product completely Th...
Page 15: ...e thread sealant Insert the top grub screw into the connection from above Loosely screw in grub screw until the surface of the product and the grub screw are flush bl Bottom grub screw INSTALLATION AN...
Page 16: ...crew bn Attachment kit bo Countersunk screw INFORMATION For further information on installing the magnetic field sensors refer to the current installation and operating instructions for the product on...
Page 17: ...ess of the product Depressurize the product Initiate a torque that corresponds to the maximum holding torque of the product Make sure that the shaft does not warp in this status The clamping surfaces...
Page 18: ...mperature range not observed Even though the product is maintenance free as mentioned above perform a regular visual inspection to check for any damage or contamination Dismantling and reassembling th...
Page 19: ...llowing harmonized standards have been used DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction DIN EN ISO 4414 Pneumatic fluid power General rules an...
