zika MIG350IJ Owner'S Manual Download Page 1 | Manualshive

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ZIKA

OWNER’S MANUAL

MIG500

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Summary of Contents for MIG350IJ

Page 1: ...ZIKA OWNER S MANUAL MIG500 ...

Page 2: ...llation instruction 5 6 Panel function instruction 8 7 Welding parameter recommendation 10 8 Notes or prevention measures 11 9 Questions to be run into during welding 12 10 Maintenance 12 11 Daily checking 14 12 Earlier checking diagram for the abnormal 16 13 Regular maintenance 17 14 Troubleshooting and fault finding 18 ...

Page 3: ...ys Harmful to your eyes burn your skin Wear suitable protective mask light filter and protective garment to protect eyes and body Prepare suitable protective mask or curtain to protect looker on Fire Welding spark may cause fire make sure there is no tinder stuff around the welding area Noise Excessive noises will be harmful to hearing Use ear protector or others means to protect ear Warn looker o...

Page 4: ...xed transfer of welding producing excellent welding characteristic Compared with silicon controlled welding machine and welder with taps our products have the following merits stable wire feed rate portable energy saving electromagnetic noise free Besides our products have merits such as electric network fluctuation self compensation function little splatter good arc starting deep welding pool hig...

Page 5: ...rrent adjustment A 80 500 35 500 Output voltage V MMA 40 MIG 39 Duty cycle 60 Power factor 0 93 Efficiency 85 Type of wire feeder Panasonic interface Wire feed speed m min 3 15 Post flow time S 1 5 0 5 Welding wire diameter mm 1 0 1 2 1 6 Insulation grade H Housing protection grade IP21 Welding thickness mm More than 1 0 Output cable mm 2 More than 50 Weight kg 42 Dimension mm 685 302 660 ...

Page 6: ...t of the wire feeder select different wire feeding groove according to the welding wire diameter 7 Loosen the pressure arm feed the welding wire into wire feeding pipe through gadget wheel and groove Press the pressure arm so that the wire pressing wheel presses the welding wire tightly to prevent the welding wire from sliding Do not push the pressure arm too hard prevent the welding wire from def...

Page 7: ...OWNER S MANUAL 6 Explanatory drawing for Installation of MIG 500 ...

Page 8: ...Solid core conversion function When the switch is in the solid core position CO2 gas welding wire is used When the switch is in the flux cored position self shielded welding wire is applied 3 Gas purge switch When this switch is in the gas examining position the gas supply of the welding machine is examined When this switch is in the welding position the welding machine is in the normal welding st...

Page 9: ...ter 3 Crater voltage adjustment 4 Abnormal indicator 5 Power indicator 6 Arc trait adjustment 7 Crater current adjustment 8 Flux core sold wire switch 9 Wire diameter selection 10 Gas purge switch 11 Positive output terminal 12 Remote control 13 Negative output terminal 14 Crater on off switch 15 MMA ARC switch ...

Page 10: ... 2 26 60 0 2 24 4 2 26 6 4 45 5 5 50 0 1 15 5 1 15 5 2 20 0 1 1 2 2 1 1 2 2 1 1 6 6 2 22 20 0 2 26 60 0 2 24 4 2 26 6 4 45 5 5 50 0 1 15 5 1 15 5 2 20 0 1 1 2 2 1 1 2 2 1 1 6 6 3 30 00 0 3 34 40 0 3 32 2 3 34 4 4 45 5 5 50 0 1 15 5 1 15 5 2 20 0 1 1 2 2 1 1 2 2 1 1 6 6 3 30 00 0 3 34 40 0 3 32 2 3 34 4 4 45 5 5 50 0 1 15 5 1 15 5 2 20 0 H H i i g g h h w w e e l l d d i i n n g g s s p p e e e e d...

Page 11: ...5 5 4 40 0 2 25 5 2 20 0 2 25 5 H H i i g g h h w w e e l l d d i i n n g g s s p p e e e e d d 1 1 0 0 0 0 8 8 0 0 9 9 4 45 50 0 1 14 40 0 1 19 9 2 20 0 1 16 60 0 1 10 0 1 15 5 1 1 2 2 0 0 8 8 0 0 9 9 4 45 50 0 1 13 30 0 1 15 50 0 1 19 9 2 20 0 1 12 20 0 1 10 0 1 15 5 1 1 6 6 1 1 0 0 1 1 2 2 4 45 50 0 1 18 80 0 2 22 2 2 23 3 1 12 20 0 1 10 0 1 15 5 2 20 0 2 2 1 1 2 2 4 45 50 0 2 21 10 0 2 24 4 1 ...

Page 12: ...re the working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response to the selected duty cycle Welding current should not exceed max duty cycle current Over load current will damage and burn up the machine 3 No over voltage Power voltage can be found in diagram of ma...

Page 13: ...tance such as oil dirt rust paint etc on the base metal MAINTENANCE WARNING The power shall be cut off completely before all maintenance overhaul works Make sure to pull out power plug before opening the casing 1 Remove dirt regularly with dry compressed air If the welding machine is used in surroundings with heavy smoke and polluted air carry out dust removal treatment at least once in a month 2 ...

Page 14: ...extended part too small the arc will be unstable Wire diameter and the tube inner diameter match or not Reason of unstable arc please use the suitable tube Partial winding and extended Reason of poor wires sending and unstable arc please change Block caused by dirt in the tube and the remains of the wire plating lay Reason of poor wire sending and unstable arc use kerosene to wipe or change new on...

Page 15: ... and wearing out of pressed wire the narrowing of its contact surface Lead to unstable arc and wire sending Position Checking keys Remarks Torch cable 1 If torch cable over bended 2 If the metal connecting point of mobile plug loosen 1 Cause poor wire sending 2 Unstable arc if cable over bended Output cable 1 Wearing out of the cable insulated material 2 Cable connecting head naked insulation dama...

Page 16: ...n up right of the list please inspect and maintain for the corresponding items which have 〇 mark in the column according to the following list respectively Earlier Checking Diagram For The Abnormal Abnormal Items Area and Item to be Inspected and Maintained No arch Arc Starting No Gas out No Wire Feeding Bad Arc Ignition Unstable Arc Dirt on Edge of Weld Seam Wire Stick to Parent material Wire Sti...

Page 17: ...ble diameter Worn blocked up or deformation etc 〇〇〇〇 Body of weld gun 1 Loose connection of conductive tip nozzle and nozzle contactor 2 Contactor of weld gun body is not plunged in or tightened well 〇〇 Power supply cable of weld gun as well as cable of switch control 1 Break off bending fatigue 2 Damaged by weight drop 〇〇〇〇〇 Surface Condition of Parent material and length that wire stretc...

Page 18: ... failure Contact to us for repairing Replace the cable The wire feeding circuit is damaged Contact to us for repairing The wire feeder does not work Press the manual switch examine whether there is air flow Examine whether there is 24V voltage in both ends of the motor Test and check the welding gun switch to see whether it works normally Examine whether the wire feeding wheel is stuck The wire fe...

Page 19: ...for welding A failure in auxiliary power component of control board Please contact with the dealer or the factory Abnormity Indicator lamp on Power Indicator lamp on Air fan operates normally 1 IGBT damage 2 Fast recover rectifier damage 3 Control board failure Air fan operates normally Power Indicator lamp on But no power supply output for welding 1 Check all plug wires or connection joints insid...

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