ZIEHL-ABEGG ZETADYN 3C Original Operating Instructions Download Page 190

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ZIEHL-ABEGG SE
Werner Bundscherer
Director Drive Division
(name, function)

ZIEHL-ABEGG SE
Roland Hoppenstedt
Technical Director Drive Division
(name, function)

(signature)

Original operating instructions

ZETADYN 3C

EU declaration of conformity

R-TBA08_03-GB 1619

Part.-No. 00163322-GB

190/204

Summary of Contents for ZETADYN 3C

Page 1: ...R TBA08_03 GB 1619 Art Nr 00163322 GB ZETADYN 3C Frequency inverter Original operating instructions Store for future use...

Page 2: ...13 4 Mechanical installation 13 4 1 General notes 13 4 1 1 Switch cabinet installation 13 4 2 Dimensions minimum clearances 14 5 Electrical installation 16 5 1 EMC compatible installation 16 5 1 1 Ca...

Page 3: ...s X ENC15 37 5 17 1 Technical data X ENC15 37 5 17 2 Pin assignment X ENC15 for absolute value encoder with EnDat SSI interface 38 5 17 3 Pin assignment X ENC15 for absolute value encoder type ERN1387...

Page 4: ...rter 58 8 4 Automatic operating curves default 61 8 5 Setting the switch off points 62 8 5 1 Cut off points for travel speed V_3 62 8 5 2 Cut off points for travel speed V_2 62 8 5 3 Cut off points fo...

Page 5: ...t up variations 109 11 4 Optimizing the acceleration 110 11 5 Traveling speed defaults 111 11 6 Distance dependent deceleration 111 11 6 1 Normal stop during path dependent deceleration 112 11 6 2 Arc...

Page 6: ...tics APD 150 14 Energy saving 151 14 1 Stand by function frequency converter 151 14 1 1 Standby 1 151 14 1 1 1 Activation of stand by 1 mode 151 14 1 2 Standby 2 151 14 1 2 1 Activation of stand by 2...

Page 7: ...8 4 Improvements with Open Loop operation 181 15 8 4 1 Optimizing start up behavior 181 15 8 4 2 Slip compensation 181 15 9 Operation with a 3 phase 230 VAC power supply 182 15 10 Controlled emergency...

Page 8: ...ted with planning installation commissioning and maintenance and servicing and who have the corresponding quali cations and skills for their job 1 4 Structure of operating instructions The operating m...

Page 9: ...o completeness In case of questions and problems please consult our company technicians 2 2 Intended use The ZETADYN 3C is a frequency inverter for RPM control of three phase current motors The device...

Page 10: ...instructed and apprentices are only permitted to work on the device under the supervision of an experienced person This also applies to personnel undergoing general training Comply with the legal min...

Page 11: ...ice is only used as intended cmp chapter Product overview concerning this The installation is operated solely in a awless functional condition and that especially the safety devices are periodically c...

Page 12: ...hout the entire speed control range The closed loop control can be used up to a speed of 3 2 m s higher speeds available on request The brakes operate almost wear free throughout the controlled operat...

Page 13: ...le the transport plate the transport plate can be used as a drilling template Carry out installation only on a clean level and stable foundation Assemble the device outside of the traf c area During i...

Page 14: ...um clearances Dimensions ZETADYN 3BF011 up to ZETADYN 3BF032 Dimensions ZETADYN 3BF050 up to ZETADYN 3BF074 Original operating instructions ZETADYN 3C Mechanical installation R TBA08_03 GB 1619 Part N...

Page 15: ...um distances ZETADYN 3C011 to ZETADYN 3C032 Minimum distances ZETADYN 3C040 to ZETADYN 3C074 Original operating instructions ZETADYN 3C Mechanical installation R TBA08_03 GB 1619 Part No 00163322 GB 1...

Page 16: ...ion EN 12016 Electromagnetic compatibility product series standard for lifts escalators moving pavements interference immunity The following points must be observed if the above mentioned standards ar...

Page 17: ...lectrical interference and DIN EN 12016 electromagnetic compatibility noise immunity is no longer guaranteed If the11pre fabricated5cable is not long enough in the brake resistor of the BR11 A type th...

Page 18: ...the motor side to the PE junction that is located directly on the motor housing For prefabricated motor lines from ZIEHL ABEGG SE the shielding connection is provided with a ring cable eye for the co...

Page 19: ...nd outputs DCP must be connected to earth potential on the converter side Earth clips are available in the frequency converter for this see g 1 2 Cable entry on the ZETADYN 3C011 to ZETADYN 3C032 1 Ea...

Page 20: ...e contactors option X EXT X BC X CO X I X O X BR X ENCO X CAN X AN X DCP X MMC X MT X ENC8 X ENC9 X ENC15 Position of the controller unit connection terminals X EXT external 24V DC power supply X BC A...

Page 21: ...aying ZETADYN 3C011 to ZETADYN 3C032 1 2 Bottom cable entry 1 Control cables X I X O DCP 2 Power line 3 4 1 2 Top cable entry 1 Brake resistor cable 2 cable motor 3 Brake cable encoder cable 4 Plastic...

Page 22: ...ce has a de ned leakage current of 3 5 mA according to DIN EN 60990 For this reason its connection has to be x According to EN 50178 point 5 2 11 or 5 3 2 1 the earth conductor has to have a cross sec...

Page 23: ...5 4 Type of cable Both rigid and exible lines can be utilized The use of wire end sleeves is recommended for exible lines The mains line does not have to be shielded 5 5 5 Connection Type ZETADYN 3C0...

Page 24: ...the operating medium in the case of an error the output current is switched off within a time of 20 s On condition that the potential equalisation for the ZETADYN and the motor was performed according...

Page 25: ...ata 10 F 450V AC In addition you must comply with the following During sequential disconnection switch off the phase on which the transformer is operated last Do not oversize the transformer If a load...

Page 26: ...n if the rotary direction of the motor is false If the motor phases are swapped motor control is generally not possible This can lead to jerky movements or uncontrolled acceleration of the motor X2 V...

Page 27: ...5 1 2003 02 switching point at 3500 The following sensor types can be used PTC thermistor PTC according to DIN 44082 Temperature sensor KTY84 130 Thermal circuit breaker The used sensor has to be para...

Page 28: ...C BC_TYP BR25 BR25 BR BC Typ Type BR11 A The brake resistor of the type BR11 A is equipped with prefabricated cables These must be wound around the delivered toroidal core see g Toroidal core BR11 A C...

Page 29: ...ion terminal R to the connection terminal DC on the internal ZETADYN 3BF X2 R BC ST11 ST14 ZK ZK ZETADYN 3C 24V BC DC X BC ZETADYN 3BF TB1 TB2 ST12 DC DC X1 X3 R 1 1 BC25 BC50 connection 1 Max contact...

Page 30: ...8 7 6 5 4 3 1 2 3 4 5 6 7 8 9 10 11 12 13 1 8 7 6 5 4 3 2 1 9 1 10 Connection of digital input with internal power supply 1 Modulation terminal designation of connector Wire number of the pre assemble...

Page 31: ...2 DOWN Free 03 BP_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN Free 08 KN_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN Free 11 NL_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN Free 13 SS_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN V4 15 ZA_BIN...

Page 32: ...O11 O14 O21 O24 O31 O34 O44 O41 1 2 3 4 5 7 8 11 10 6 9 1 1 8 7 6 5 4 3 2 Connection of the digital outputs X OUT 1 Modulation terminal designation of connector Wire number of the pre assembled conne...

Page 33: ...e Parameter list Control menu chapter for a description of the individual parameters The output assignments dependent on the con guration Con gura tion Outputs O11 O14 O21 O24 O31 O34 O41 O44 PWM 00 F...

Page 34: ...CANopenLift Information A shielded bus cable is not needed but the data wires should be twisted The installation takes place in line structure The seperate devices are connected to the bus with short...

Page 35: ...soidal or incremental encoder the frequency inverter must be equipped with the option module EM3 ENC ASM ZA item no 357104 Use a shielded cable for the connection Attach the shielding on the inverter...

Page 36: ...e 5V_E 5 V power supply for sinus and TTL encoder GND Ground 24V_E 24 V power supply for HTL encoder Shielding 5 16 3 Pin assignment X ENC9 X ENC15 X ENC9 X ENC15 1 12 A Track A 2 7 B Track B 3 4 4 5V...

Page 37: ...make sure that these have the same contact assignment and an interface with identical speci cation CAUTION Caution Before the encoder is plugged on connected the encoder type and resolution used must...

Page 38: ...ND_A_B Ground for internal shielding Housing Shielding 5 17 3 Pin assignment X ENC15 for absolute value encoder type ERN1387 not for ZETADYN 3C MRL 1 not connected 2 not connected 3 U sens Sensor cabl...

Page 39: ...8 1 Technical data X ENCO Output signal high min 2 8 V 8 mA Output signal low max 0 4 V 4 mA Rload 120 Short circuit proof No Connection cable Shielded twisted pair cable Clamping range max 1 5mm 5 18...

Page 40: ...ach for external contactor monitoring 5 20 1 Activation of the motor contactors X K The motor contactors integrated in the frequency converter are activated by the lift control Activation takes place...

Page 41: ...itors the switching status of the motor contactors The contactors must be applied during travel Opening the contactors during travel e g through chatter leads to an immedi ate travel abort CAUTION Cau...

Page 42: ...uit 1 Parameter Monitoring CO CO1 terminal designation of connector CAUTION Caution The internal 24 V power supply is provided solely for the contactor monitoring Switching consumer load with this vol...

Page 43: ...21 Brakes 5 21 1 Brake release monitoring X BR Information The brake release monitoring serves as monitoring for redundancy and the operation status of the brakes It is recommended to connect the bra...

Page 44: ...ly for the brake release monitoring Switching consumer load with this voltage is prohibited 5 21 3 Triggering of the brakes The signal for controlling the brakes is provided via a zero potential digit...

Page 45: ...contactors must be used to switch the brakes U Y N L K3 3 4 K3 1 2 K4 1 2 Simpli ed diagram for brake activation The contacts from K3 must close before the contact from K4 and are only permitted to o...

Page 46: ...following technical data Input voltage at overexcitement U 100 250 V Output voltage at overexcitement U 0 45 x U Input voltage with recti er U max 400 V Output voltage with recti er U 0 45 x U Holdin...

Page 47: ...K4 3 4 A B K1 K2 K4 K3 K2 K1 3 1 2 1 2 U A U B Connection of integrated brake contactor ZETADYN 3CS 1 Power supply contactor 2 Power supply brakes 3 Safety circuit 4 Emergency operation 5 Two circuit...

Page 48: ...with motor contactors with DC voltage Information After 2 s the supply voltage for the brake will be reduced to 104 VDC This voltage is not suf cient for the opening of the brake For this reason with...

Page 49: ...L1 N PE Asynchronmotor Asynchronous motor Bremsl ft berwachung Brake release monitoring Aufzugsteuerung Elevator controller F1 F3 F2 Inkrementalgeber Incremental encoder Bremswiderstand Brake resisto...

Page 50: ...ung Brake release monitoring Aufzugsteuerung Elevator controller F1 F3 F2 Bremswiderstand Brake resistor X PAD ZETAPAD X GND Y Y CH 0VC CL X CAN X AN DA DB 0VD X DCP X X X ENCO R BC 24 V X BC PWM DC D...

Page 51: ...AN X AN DA DB 0VD X DCP X X X ENCO I01 X IN I03 I02 I04 I05 I06 I07 I08 GND _IN GND 24V 24V _IN X OUT O11 O21 O14 O24 O31 O34 O41 O44 X BR 24 V_B BR1BR2BR3 BR4 O4 2 3 12 10 9 11 8 7 5 4 14 13 6 1 1 K2...

Page 52: ...tand Brake resistor R BC 24 V X BC PWM DC DC X1 X3 X K 24V_EX GND_EX X EXT K1 A2 A1 K1 K1 1 X PAD ZETAPAD X GND Y Y CH 0VC CL X CAN X AN DA DB 0VD X DCP X X X ENCO I01 X IN I03 I02 I04 I05 I06 I07 I08...

Page 53: ...on the front side of the frequency inverter and all magnetisable surfaces Two keyhole notches are available on the rear for mounting the ZETAPAD to non magnetic surfaces see Fig 6 1 2 Dimensions Mount...

Page 54: ...chapter ZETAMON Software 7 1 3 Remote control via the elevator controller display Prerequisite is an elevator control system which supports the DCP protocol or CANopen lift protocol as well as an exis...

Page 55: ...ter selection Con rming parameter values Changing parame ter Startup MOT_TYP SM225 SM250 Motortype Enter select parameter value Con rm value 7 2 3 The different operating levels The rmware of the ZETA...

Page 56: ...Start ERR T_2 1 0 s T2_real 0 8 s T_3 0 1 s ERR Failure of the frequency inverter The device must be switched off 7 3 Entering numerical values Entering numerical parameter values can be done using t...

Page 57: ...art Pay special attention to the protective measures e g grounding for the electrostatically endangered components Also read the chapter General Safety Instructions Information This commissioning assu...

Page 58: ...he languages German and English are integrated as standard A third language can be loaded with the memory card Start up USR_LEV Basic Advanced User level Select parameter USR_LEV The level which is ac...

Page 59: ...art up ENC_TYP EnDat SSI EnDat SSI Encoder type Select parameter ENC_TYP Enter the type of encoder used Start up ENC_INC 2048 INC 2048 Encoder resolution Select parameter ENC_INC Enter the encoder res...

Page 60: ...ation s rated load Start up F 1000 kg 1000 Elevator car weight Select parameter F Enter the car weight Start up G 1300 kg 1300 Counterbalance Select parameter G Enter the counterweight Start up CONFIG...

Page 61: ...he start up Start up SPD_KP 1 00 1 00 Controller basic gain Select parameter SPD_KP Multiplication factor to modify the calculated basic ampli cation SPD_C 8 4 Automatic operating curves default Using...

Page 62: ...deceleration paths V_2 to V_1 or V_2 to standstill with DCP2 and DCP4 protocols can be read out directly on the frequency inverter in the info menu page 03 Dist 03 sa 0 00 s21 0 52m sr 0 00 s31 1 45m...

Page 63: ...ext step If fault messages appear an error list is available in the Diagnose chapter together with the corresponding error causes 8 7 Optimisation of the startup and drive behaviour The SPD_KP ampli c...

Page 64: ...KPuntil the motor causes no noises vibrations when starting up Turning away when starting up Turningawaywhen starting up is indicated by uncontrolled movement of the traction sheave The reason for thi...

Page 65: ...tic compatibility check between the software in the frequency inverter and software in the control DCP_02 The transmission of the command and status bit correspond to the DCP_01 protocol In addition t...

Page 66: ...rn V5 S3 general alarm active ST B4 direction of travel RV1 or RV2 G4 Inspection V4 S4 speed monitoring interface V_G1 B5 speed change G5 Additional speed V6 S5 fast stop B6 transmission of rest of ro...

Page 67: ...HNIK DCP3 14 SS_DCP3 STRACK LIFT AUTOMATION DCP3 22 ST_DCP3 STRACK LIFT AUTOMATION DCP4 23 ST_DCP4 Weber Lifttechnik DCP1 17 WL_DCP1 Weber Lifttechnik DCP2 18 WL_DCP2 Weber Lifttechnik DCP3 19 WL_DCP3...

Page 68: ...s not needed but the data wires should be twisted The installation takes place in line structure The seperate devices are connected to the bus with short branch lines The bus should be terminated with...

Page 69: ...ation of the CAN interface can be set in the menu Control system CONFIG Control CONFIG 01 BP_DCP1 02 BP_DCP2 Con guration The INFO menu shows CAN information at the pages 14 17 Assumption CONFIG 02 ZA...

Page 70: ...sition Mode pp C S Velocity Mode pv C S C Command Command from the control system to the frequency inverter S Status Status of the frequency inverter as reaction of a command from the control system S...

Page 71: ...in the Info menu on pages 14 17 see chapter Parameters List Information The in the ZETADYN 3 adjusted nominal travel speed V has to be equal or higher than the speed which is sent to the ZETADYN 3 by...

Page 72: ...on the memory card for this 3BF Update Language Deutsch English Nederland Espanol T rkce Italiano Svenska Czech France Polski Po Russki Deutsch USR_LEV User Level Choice about the user level which is...

Page 73: ...esistor Type BR09 1 BR14 Brake resistor type BR14 BR100 Brake resistor type BR100 PFU BRxx Power Feedback Unit Brake resitor external prod uct 2 BR100 parallel connection of 2 pieces BR100 3 BR100 Par...

Page 74: ...W_DCP3 KW Aufzugstechnik DCP3 27 MAS_BIN Masora standard control 28 BU_SATU Hydraulic elevator aggregate with Bucher Ag gregat type Saturn ALPHA 29 BU_ORIO Hydraulic elevator aggregate with Bucher Agg...

Page 75: ...en brake currentless 3 NO 3 x normally open contact is open when brake current less Off 1 NC 2 NC 3 NC 1 NO 2 NO 3 NO accordingly to motor type P1P2 Motor temperature monitoring Off Temperature monito...

Page 76: ...rating language can be loaded with the memory card The following folders must be saved on the memory card for this 3BF Update Language Deutsch English Nederland Espanol T rkce Italiano Svenska Czech F...

Page 77: ...e SM225 SM250 ZIEHL ABEGG synchronous motor type SM250 SM700 ZIEHL ABEGG synchronous motor type SM700 SM860 ZIEHL ABEGG synchronous motor type SM860 ASM SMxxx SM132 SM160 SM190 SM200 SM225 SM250 SM700...

Page 78: ...Unit PFU BR11 Power Feedback Unit Brake resitor type BR11 PFU BR11 Power Feedback Unit Brake resitor type BR17 PFU BR11 Power Feedback Unit Brake resitor type BR25 PFU BR11 Power Feedback Unit Brake r...

Page 79: ...iS __ __i1 and __i2 direct Calculate Calculate n Motor speed at V MOD_n direct direct input of the motor speed at V MOD_n calculate Calculates the speed of the motor depend ent on V __D __iS __ __i1 a...

Page 80: ...n standard control 26 KW_DCP3 KW Aufzugstechnik DCP3 27 MAS_BIN Masora standard control 28 BU_SATU Hydraulic elevator aggregate with Bucher Ag gregat type Saturn ALPHA 29 BU_ORIO Hydraulic elevator ag...

Page 81: ...22 BR3 23 BR4 24 SBIN0 25 SBIN1 26 SBIN2 27 MBIN0 28 MBIN1 29 MBIN2 30 STANDBY2 31 STEP 32 STEP 33 PFU_BR 34 HY_UP 35 HY_DOWN 36 DELAY 37 DTE 38 RECORD 39 INV_A1 40 FKT ana 41 Monitor 43 STANDBY1 44...

Page 82: ...a digital output 0 03 3 20 m s 0 80 V_G3 Presetting of the limit value 3 this information is only issued when using a DCP protocol 0 03 3 20 m s 0 50 SIM_V1 ON Distance dependent delay of V3 V1 or V2...

Page 83: ...tion UP are triggered with one input 19 RF RV2 Controller enable travel direction DOWN Controller enable and travel direction DOWN are triggered with one input 20 BR1 Brake monitoring 1 Brake monitori...

Page 84: ...rs must be switched immediately RB_Invers Inverted function of RB contactor Contact opens when the following signals are applied Controller enable traveling speed and direction default V V_G1 Speed mo...

Page 85: ...a awless trip is carried out the error counter is reset to 0 Fix 2 Sec no blocking function the output con gured on ST drops for 2 seconds during a malfunction and then increases again Lock n 3 Block...

Page 86: ...e inverter goes into malfunction 0 5 7 0 s 2 0 T_CO Debounce time of the motor contactor monitoring Monitoring time of the contactor interruption The nal stage is switched off when the contactor conta...

Page 87: ...ring the start up is automatically limited 1 0 T_0 Max motor contactor switch on time Time during deactivated contactor monitoring Monitoring CO Off menu from applying the travel signal up to supply t...

Page 88: ...10 10 Travel menu Traveling speed defaults Parameter Description Value range Factory set ting V_1 Positioning speed Speed to position during oor approach 0 010 0 20 m s 0 050 V_2 Intermediate speed Sp...

Page 89: ...00 m 0 S_DI2 Dist correction V2 Traveling speed V_2 is switched off delayed by the con g ured value 0 00 2 00 m 0 S_DI1 Dist correction V1 Traveling speed V_1 is switched off delayed by the con g ured...

Page 90: ...decreased in a ramp function 0 0 2 0 s 0 3 T_6 Wait until contactors open Time within which the contactor signal must be closed 0 0 10 0 s 0 5 Stopping time sequence X IN X OUT RF Vx RVx St MB RB T_4...

Page 91: ...set EVAC 3 EVA 3 AC EVA 1 AC UPS Locked U_ACCU Accu nominal voltage Con guring the rated voltage of the rechargeable battery during evacuation with evacuation unit EVAC 3 f_PARA2 EVAC 3B see Emergency...

Page 92: ...PD Automatic parameter diagnosis see Error diagnosis chapter On Automatic parameter diagnostics are activated Off Automatic parameter diagnostics are deactivated On Off Off RESET Deletes parameters co...

Page 93: ...er copying the parameter jumps back to Off On Off Off X LOD_PAR Load parameters from memory card to inverter copy parame ters in the case of identical systems Enter 27 Parameter PA3 will be loaded fro...

Page 94: ...e can be freely con gured 1 9 permanently set con gurations that cannot be modi ed 0 1 2 3 4 5 6 7 8 9 1 REC_NUM Directory number Number assignment for the le on the memor card With entering 0 the ser...

Page 95: ...oder adjustment menu Contains parameter values required for aligning the SSI EnDat rotary encoders for synchronous motors The procedure for entering the encoder alignment data is described in the Spec...

Page 96: ...0 s 0 2 SB_T1 mpulse time Time for which the motor will be fed with current 0 1 1 0 s 0 5 SB_N Number of current pulses 1 5 3 1 SB_M 100 SB_N 3 SB_T1 SB_T0 t Process capture release 1 Inspection trip...

Page 97: ...n 28 45 C 33 10 22 Menu checks Selection of supporting tests during acceptance of the system Testing of the protection device according to EN81 A3 Parameter Description Value range Factory set ting SC...

Page 98: ...ll be check with each travel Off Checking of the motor phases is deactivated Single Cont Off Single UVW_PEK Test voltage for motor phase check 1 10 V Selection of the test voltage between 1 V and 10 V...

Page 99: ...in plain text display Line 3 last 5 service conditions current operating condition is displayed on right in total the last 60 service conditions can be inquired Previous page Next page The current co...

Page 100: ...name plate menu Line 2 Rated current Nominal speed Line 3 Nominal voltage Rated frequency Line 4 Number of pole pairs Line 2 Rated current Nominal speed Line 3 cos phi Rated frequency Line 4 Magnetiza...

Page 101: ...onnection voltage x 1 41 A large point must constantly be displayed behind the function and condition monitor Pressing the button Display will be frozen Display of the loaf of the brake resistor avera...

Page 102: ...revolution in degrees 360 one revolution of the motor A and B graphic display of the sine signal A and cos signal B The display can be frozen by pressing the button Power1 12 DC IGBT PWM ED 10 z FAN...

Page 103: ...of ERR_EXT DCP Ident 14 Info xx 0101 010106 en Load 77 12 3A Page 14 DCP Ident Information about the control system Line 2 Manufacturer Line 3 Software version of control system Software date of the...

Page 104: ...4 CAN Information about CAN operation Line 2 Act A dot signalizes that the inverter operates with CAN Mode Operating mode velocity or position Line 3 T_max Number of cycles which excessed the maximum...

Page 105: ...ency inverter switched to the warning status Pas Indication how often the frequency inverter switched to the error passive status off Indication how often the frequency inverter switched to the bus of...

Page 106: ...played with a 0 TravelDirection 20 TD_SET 10 00 M TD_CNT 4 32 M TD_DRV 18 45 M Page 20 TravelDirection Display the direction changes Line 2 TD_SET Initial value of the down counter Line 3 TD_CNT Trave...

Page 107: ...f travel direction RV1 or RV2 Start up procedure with acceleration 1 The elevator control system triggers the following inverter inputs Controller enable RF can already be triggered Speed V_1 and V_3...

Page 108: ...only be optimally adjusted in under these conditions The speed control parameters must be correctly set in theController menu see Commissioning Setting the speed control chapter Start up time sequence...

Page 109: ...o expiration of T_2 the speed is controlled at target value 0 A shaft position change is not corrected The parameter K_start is used to increase the speed control ampli cation It is activated with the...

Page 110: ...equirements Acceleration ramp RF Controller enable V_1 Positioning speed V_3 Travel Speed RV1 RV2 Direction default RB Controller ready MB_Brake Mechanical brake A_POS Acceleration preset in m s A hig...

Page 111: ...ol During all other switchovers between two speeds the deceleration is carried out time dependent Information Before removing the digital input for the travel speeds V_3 or V_2 the input for the trave...

Page 112: ...utput MB is switched off Brake must operate immediately The motor continues to be fed with current 10 The current to the motor is switched off Output RB is switched off Motor contactors must drop imme...

Page 113: ...7 Travel at positioning speed V_1 8 Positioning speed V_1 is switched off Motor continues to decelerate 9 Speed 0 Output MB is switched off Brake must operate immediately The motor continues to be fed...

Page 114: ...if traveling speed is reached during each trip 11 7 1 Deceleration with reached traveling speed 6 When the switch off point for the traveling speed is reached the con gured nal speed V_3 has been rea...

Page 115: ...utput RB is switched off Motor contactors must drop immediately Deceleration when traveling speed has not been reached RF Controller enable V_1 Positioning speed V_3 Travel Speed RV1 RV2 Direction def...

Page 116: ...NEG Deceleration preset in m s A higher value causes greater deceleration and thus a steeper ramp R_NEG1 Setting the upper round off A higher value causes a softer round off R_NEG2 Setting the lower r...

Page 117: ...03 menu Dist 03 sa 0 00 s21 0 52m sr 0 00 s31 1 45m s1 0 00 sd 0 52m 2 The value for s1 should be the same for all oors from both travel directions If the crawl paths differ use the smallest value fo...

Page 118: ...5a T_5b T_6 T_4 Hold speed 0 T_5 Wait until the brake is closed T_5a additional current feed of the brakes T_5b Wait until the motor is currentless T_6 Wait until contactors open RF Controller enable...

Page 119: ...sh in each oor by measuring manually 2 The clearance should be the same in all oors when approaching from both directions If the values differ use the smallest value determined 3 In the Decelerating m...

Page 120: ...uency inverter the residual path to be traveled up to the stopping point The inverter slows down the motor in accordance with the speci ed remaining distance making it possible to travel to the stop a...

Page 121: ...ation the control system must wait a suitable amount of time until the rope comes to rest before the readjustment is activated Readjustment speed RF Controller enable V_Z Readjustment speed RB Control...

Page 122: ...ay Motor energized 2 Activation of output MB mechanical brake Motor brake must be opened without a delay Motor speed is controlled to 0 Setting the bits by frequency converter S6 mechanical brake Moto...

Page 123: ...tart If the drive is maintained at speed 0 for longer than 20 s the inverter goes to fault mode displaying ERR780 Quickst t limit If the input signal Drehzahl 0 halten is set during travel the inverte...

Page 124: ...to the inverter 230 VAC to feed L1 and L2 The frequency inverter analyses the load ratio between the car and the counterweight during every start The control system starts the evacuation trip by acti...

Page 125: ...t Evacuation trip will be carried out downwards Control f_O4 Evac Dir Evac Dir Function O4 Contact open R Car is lighter than counterweight Evacuation trip will be carried out upwards Output closed R...

Page 126: ...n trip in the corresponding direction The control system starts the evacuation trip by activating Controller enable Direction preset in the direction of the pulling load Speed default 12 2 1 Evacuatio...

Page 127: ...DCP 24V signal on input con gured to RV2 Command byte 1 Bit 4 has 1 sig nal Detection of voltage drop Con gure digital input in the Control system menu to PARA2 Control f_I08 PARA2 PARA2 Function I_08...

Page 128: ...etermines the type of UPS evacuation Suf cient power An evacuation trip with the characteristics of an evacuation with optimum UPS power is implemented Not enough power An evacuation trip with the cha...

Page 129: ...the Parameter set 2 STOP ON menu Parameter set 2 STOP ON ON Stop function Standard DCP2 DCP4 Con gure in the Parameter set 2 STOP ON menu Brake is already closed when the switch off for the speed V_1i...

Page 130: ...Gnd_in Gnd 24V 24V_in 1 Uninterruptible power supply 2 Phase failure relay 3 elevator control system 4 Output paramterised to Evac Dir function information direction of generator 5 Input parameterised...

Page 131: ...vacuation speed during the evacuation process The monitoring function will be activated by a digital input Control system f_I08 41 Monitor 41 Monitor Function of I08 Con gure the digital input in the...

Page 132: ...y 2 seconds after the cause of the error has been repaired The prerequisite is that the input signals for traveling speeds are applied No error acknowledgement is issued f traveling signals are applie...

Page 133: ...urs during the software update a ash code is issued by LED OP1 for the corresponding error message An explanation of the ash code can be found in the chapter Special Functions Software Update 13 3 Rea...

Page 134: ...key is pressed the difference from the current number of travels and operting time is displayed BC Alarm fault 3 E912 S422 2 4h 0000189 12C 01 RV1 0 00m 12A In CANopen lift and DCP operation the time...

Page 135: ...put ST remains dropped after the 3rd error Lock n 2 Lock function after 2 malfunctions Output ST remains dropped after the 2rd error Lock n 1 Lock function after 1 malfunction1 Output ST remains dropp...

Page 136: ...rind do not match 155 No Analog Input Frequency converter type ZETADYN 3 HY is not equipped with an analogue input X AN 174 CUMT Not detect Option module for the temperature monitoring of the motor is...

Page 137: ...too large Remedy Con gure the limit value V_G1 to max 150 V in the Control system menu 232 V_G2 150 V Error the limit value con gured for V_G2 is too large Remedy Con gure the limit value V_G2 to max...

Page 138: ...ured sinusoidal encoder was not detected Remedy Check connection Check the encoder type possibly connect a square wave encoder 321 EnDat ULP error Error While starting an error was read out from the E...

Page 139: ...er connection 374 P1P2 short circuit Fault with parameterised motor temperature monitor P1P2 PTC the resist ance at the input P1P2 is 20 ohms Remedy Check connected motor temperature monitor Check par...

Page 140: ...or connection Check the encoder connection 420 MP Temp Fault Error Excess heat in the power stage Remedy Check the fan check the ambient temperature when installing the inverter in the switch cabinet...

Page 141: ...ck the motor connection short circuit earth fault Check the encoder connection Check the SPD_KP parameter in the Control system menu 491 MP UCE Alarm CO Error in at least 1 open motor contactor monito...

Page 142: ...eter in the Control system menu 518 519 Speed too low Error The actual speed deviates from the target speed by 15 Remedy Check encoder connection Check the encoder impulses in the Info menu page 11 Ch...

Page 143: ...nds of the elevator control are still activated Remedy Check the analysis of the output signals from the inverter by the elevator control 545 CO open early Error Motor contactors are open during trave...

Page 144: ...mation Negated function If entered in the mask the error leads to immediate stop of travel Error does not lead to blocking of the ZETADYN with parameter LOCK BR ON 584 BR Fault Travel Error Brake moni...

Page 145: ...l 723 DCP s_rest 0 Error A negative residual path is transmitted during travel Remedy Check the DCP wiring 780 DCP Quick Start 20s Error In the quick start function input V 0 is triggered for over 20s...

Page 146: ...prom on the Modul Print 906 ZR_ERR by start Error No signal at BC input during ZETADYN start up Remedy Check wiring Use the ZArec display to check for an error at the ZArec 908 PFU No function Fault W...

Page 147: ...the electric circuit of the Brake resistor Remedy Check wiring of the Brake Resistor Check Brake Resistor Check whether the correct type is con gured in the Encoder BC BC_Typ menu 931 MP ERR_EXTactiv...

Page 148: ...ed before the timer T5b has expired The number of CE interruptions is counted in the Statistics SCE menu s1 0 cm During the distance dependent delay phase from travelling speed V2 or V3 to position in...

Page 149: ...eck absolute value encoder 520 Switch off current to motor T5b 300 Wait until motor contactors switched on T0 530 Wait until motor contactors switched off T6 305 Checking the motor phases 535 Travel i...

Page 150: ...Motor Rating Plate menu Motor data are not correct 13 8 Automatic parameter check APC The Automatic parameter check checks the input values for plausibility and tolerances while the parameters are bei...

Page 151: ...trol systemmenu toSTANDBY1 Control system f_I08 STANDBY1 STANDBY1 Function of I_08 Activation of the STANDBY1 digital input Inverter switches to stand by 1 mode 5 ms after deactivation of the digital...

Page 152: ...o the supply network This energy is used by other consumers in the building Information By using a power feedback unit graduation in energy ef ciency class A according to VDI 4707 can be achieved 14 2...

Page 153: ...d RF Controller enable PFU Output with the PFU function ST Revcon Output Fault of the power feedback unit 14 2 1 2 Electrical connection stand by mode Revcon SVC X BC PWM 24V BC 1 2 3 4 3 4 X2 A1 A2 P...

Page 154: ...ture monitor brake resistance The temperature monitor is connected to a digital input X IN or X BR The input must be para meterised to the PFU_BR function Control f_XBR4 PFU_BR PFU_BR Function input B...

Page 155: ...he frequency inverter The service life of the frequency inverter is negatively in uenced by the higher temperatures 15 1 1 Fixed presetting of the clock frequency Menu Power sectionl M_PWM Fix f_PWM T...

Page 156: ...Monitor ing CO menu 15 2 1 Load free alignment SSI Encoder When aligning the SSI encoder the frequency inverter supplies the motor with direct current During this the rotor jumps to the middle of the...

Page 157: ...the inspection run push button pressed Wait Check encoder function 514 512 INC P The motor is powered in phase U and the rotor to zero of the next pole Encoder check check the motor data for plausibil...

Page 158: ...he encoder position if neces sary At the end of the adjustment procedure the en coder must be tightened and value close to 0 At deviations less than 2 00 the adjustment is considered correct A deviati...

Page 159: ...00 Encoder Offset Select parameter ENC_OFF Enter ENC_OFF 0 Encoder adjust ENC_ADJ Off On Encoder adjustment Select parameter ENC_ADJ Switch on encoder adjustment with ENC_ADJ ON CHECK or START adjustm...

Page 160: ...measured angle between 2 poles End the adjustment procedure by switching off the inspection run The offset value is saved in the encoder Encoder adjustment was successfully nished EXIT Original operat...

Page 161: ...he start of the process Saving the checking To save the result a memory card needs to be in the X MMC card slot during the check The result is led under travel number POL in the folder 3BF DEVICE Seri...

Page 162: ...current pointer position Line 4 POLE Number of the approached pole pair real Currect encoder position within a pole Stop inspection Esc Release inspection run push button ERR_AVG 1 42 ERR_MAX 0 37 Op...

Page 163: ...e inspection travel still closed CAUTION Caution If the device is replaced the offset needs to be entered in the new device Perform calibration of EnDat or SSI encoders MMC Recorder Encoder adjust Saf...

Page 164: ...It is recommended to move the motor shaft to a different position by brie y releasing the brake and to repeat the calibration If correct calibration i still not possible a test run must be made with b...

Page 165: ...ed through approx 90 after every calibration Positions for the encoder alignment Carry out encoder calibration type ERN1387 Result 2 7A 144 228 186 6 ENC_OFF 6 END Perform encoder calibration 4 times...

Page 166: ...re removed too early 30 BR is not off Brake monitor contacts are active even before the encoder offset alignment started 40 CO1 does not turn on Contactor monitor contacts do not switch or contactors...

Page 167: ...Carrying out the safety brake function MMC Recorder Encoder adjust Safety gear HW Ident Select Capture device menu Capture device SB_MOD Off On Freeing function act Select SB_MOD parameter Activate ca...

Page 168: ...ence over 12 5 Check motor phases contactors 30 The brake release monitoring reports open brakes although the frequency inverter did not open them Check brake monitoring respectively the brakes 40 Mot...

Page 169: ...rameters for the encoder offset ENC_OFF are set to 0 during a reset If a value was entered beforehand for ENC_OFF after performing a reset either an encoder offset alignment must be carried out or the...

Page 170: ...MC recorder chapter 15 5 1 Software update If a software update becomes necessary you can carry it out using a memory card SC MMC The update is available at Internet www ziehl abegg com Email with sof...

Page 171: ...e without the ZETAPAD operating terminal Switch off the master switch and wait until the controller unit is voltage free Insert the memory card with the software update into the X MMC card slot see Fi...

Page 172: ...ernal programing voltage does not switch off it is possible that the prog key is blocked 16 Error while deleting the program memory ash delete error 17 Error while writing the program memory Flash wri...

Page 173: ...e memory card 3BF DEVICE serial number The LST and PAR folders are created in the Serial Number folder The error lists and printer lists are saved in the LST folder the parameter lists are saved in th...

Page 174: ...9 ZR3 for 109 runs 15 5 6 Saving con gurations The con gurations of parameters can be saved on the memory card by allocating con guration numbers The parameter list and the printer list are saved The...

Page 175: ...tics Memory Card MMC Recorder Encoder adjust Select Memory Card menu Con rming menu selection Memory Card LOD_CFG 0 1 Select SAV_CFG parameter Con rming menu selection Line 3 Enter con guration number...

Page 176: ...he menu ZA Intern UVW_PEK an The factory setting is f P Function Description f P The testing voltage depends on the nominal voltage of the motor which is entered in the menu Motor name plate In case o...

Page 177: ...m s 15 8 1 Activate operating mode for operation without encoder To be able to commission a motor without an encoder the operating mode has to be activated before Encoder BC ENC_TYP No Enc No Enc Enc...

Page 178: ...endent voltage character istic 0 125 Hz autom precon guration f2 Corner frequency of the frequency dependent voltage character istic 0 125 Hz autom precon guration s_FIL Filter for measuring motor cur...

Page 179: ...IxR With the parameters FADE1 and FADE2 the current can be set depending on the frequency f of the rotating eld in the stator f FADE1 If the frequency of the rotating eld in the stator is less than FA...

Page 180: ...of the U f characteristic curve The additional values of the slip compensation will be limited by following parameters Control s_LIM 5 Hz 5 U f Slip limitation Frequency parameter s_LIM Control U_S_M...

Page 181: ...15 8 4 1 Optimizing start up behavior If the motor has a rollback during the start the minimum current which is impressed to the motor too low In this case the parameter Controller I_IxR must be incre...

Page 182: ...Power section con gure the parameter UDC_N 325 V Power component UDC_MIN 250 V 250 Min DC voltage In the menu Power section con gure the parameter UDC_MIN 250 V Power component UDC_MAX 760 V 760 Max D...

Page 183: ...or is delayed with the delay para meterised in the Controller A_MAX menu see g Information At the end of the emergency stop the fault E208 DELAY active is output A new run can only be performed after...

Page 184: ...nter are also available in the INFO menu on page 20 15 11 2 Parametrization of the counter For using the travel direction counter the following parameters have to be adjusted Statistics TD_PWN 0 0 New...

Page 185: ...ics Parameter TD_PW to be able reset the value of the down counter Statistics TD_CNT 0 M 0 Down counter start value Enter the maximum allowed travel directions with the parameter TD_CNT in the menu St...

Page 186: ...oo small monitor function NOC must be output already at the start otherwise the monitor is faulty 4 The ZAdyn locks no further travel is possible 5 Re connect the signal cable 6 Repeat the test run to...

Page 187: ...Power loss in stand by 1 W 15 15 16 16 17 Power loss in stand by 2 W 11 11 12 12 13 Switching frequency kHz 4 16 Motor frequency Hz max 200 Max terminal cross section line motor mm2 6 0 6 0 6 0 Min ca...

Page 188: ...2 W 13 14 16 17 Switching frequency kHz 4 16 Motor frequency Hz max 200 Terminal cross section mains motor mm2 16 0 35 in exible 25 exible with cable end sleeve Min cable cross section Brake Chopper...

Page 189: ...ective 2014 30 EU The following harmonised standards have been used EN 12015 2014 Electromagnetic compatibility Product family standard for lifts escalators and moving walks Emission EN 12016 2013 Ele...

Page 190: ...ve Division name function ZIEHL ABEGG SE Roland Hoppenstedt Technical Director Drive Division name function signature signature Original operating instructions ZETADYN 3C EU declaration of conformity...

Page 191: ...u f_O22 V_2 V f_O32 V_3 MOD_n f_O42 V_Z n V_G1 V_4 __D V_G2 V_5 __iS V_G3 V_6 __i1 SIM_V12 V_7 __i2 S_B_OFF Q Deceleration menu F Monitoring menu A_NEG G MOD_ST R_NEG1 CO R_NEG2 BR S_DI3 LOCKBR S_DI2...

Page 192: ...YN 3__023 BR25 357217 ZETADYN 3__032 BR25 357217 BR50 357218 ZETADYN 3__040 BR50 357218 ZETADYN 3__050 BR50 357218 ZETADYN 3__062 BR50 357218 ZETADYN 3__074 BR50 357218 BR100 A 357214 ZETADYN 3__110 B...

Page 193: ...actors and brake contac tors optional Rated current 009 9 A 011 11 A 013 13 A 017 17 A 018 HY 18 A 023 23 A 025 HY 25 A 032 32 A 040 40 A 050 50 A 062 62 A 063 HY 63 A 074 74 A 080 HY 80 A 105 HY 105...

Page 194: ...ETADYN 3CS017 352182S ZETADYN 3CA023 352183A ZETADYN 3CS023 352183S ZETADYN 3CA032 352185A ZETADYN 3CS032 352185S ZETADYN 3CA040 352186A ZETADYN 3CS040 352186S ZETADYN 3CA050 352187A ZETADYN 3CS050 35...

Page 195: ...16 7 Certi cates Original operating instructions ZETADYN 3C EU declaration of conformity R TBA08_03 GB 1619 Part No 00163322 GB 195 204...

Page 196: ...Original operating instructions ZETADYN 3C EU declaration of conformity R TBA08_03 GB 1619 Part No 00163322 GB 196 204...

Page 197: ...Original operating instructions ZETADYN 3C EU declaration of conformity R TBA08_03 GB 1619 Part No 00163322 GB 197 204...

Page 198: ...Original operating instructions ZETADYN 3C EU declaration of conformity R TBA08_03 GB 1619 Part No 00163322 GB 198 204...

Page 199: ...Original operating instructions ZETADYN 3C EU declaration of conformity R TBA08_03 GB 1619 Part No 00163322 GB 199 204...

Page 200: ...Original operating instructions ZETADYN 3C EU declaration of conformity R TBA08_03 GB 1619 Part No 00163322 GB 200 204...

Page 201: ...et alignment 155 Encoder resolution 78 Encoder type 78 Encoder less operation 177 Error list 92 135 errors 68 Evacuation through UPS with minimum power 127 Evacuation through UPS with optimum power 12...

Page 202: ...ake 167 Safety gear menu 96 Safety instructions 9 save energy 151 Self monitoring 185 Service 12 Start menu 87 Start up 72 107 108 Statistic menu 92 Stop 118 Stop menu 90 Symbols description 9 T Targe...

Page 203: ...Original operating instructions ZETADYN 3C R TBA08_03 GB 1619 Part No 00163322 GB 203 204...

Page 204: ...i cations Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Strasse D 74653 Kuenzelsau Germany phone 49 0 7940 16 0 fax 49...

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Summary of Contents for ZETADYN 3C

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ZIEHL-ABEGG ZETADYN 3C, Original Operating Instructions, Page: 190 / 204

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