Zeversolar Zeverlution Series Standard Operating Procedure Download Page 3

STANDARD OPERATING PROCEDURE 
String Inverter Installation – Zeverlution Series 

 

Version 1.2 Effective date 02/08/2017

 

 

Page 3 of 15 

 

INSTALLATION PROCEDURE 

 

String Design Guidelines 

 

To ensure efficient operation and compliance with the regulations, string design options are 
limited. As per AS/NZS 5033 section 2.1.6, PV modules that are in the same string must have the 
same tilt and azimuth angle within a tolerance of ±5°.  
solarcity will determine which layout is most suitable based on a site visit prior to the installation. If 
you find the provided layout to be unsuitable on the day of installation, please contact solarcity 
immediately. The below section should provide a better understanding of our design guidelines. 
As a solarcity installer or contractor, you are expected to report any possible discrepancies with 
the below design guidelines immediately before you proceed with your work.   

 

 

 

For both the Zeverlution 2000s and the Zeverlution 4000 inverters and for arrays with or without 
optimisers the minimum and maximum strings lengths are as follows: 

-

 

minimum

 number of modules per string is 

3

 

-

 

maximum

 number of modules per string is 

10

 

 

5.1.1

 

String Layout Without Optimisers 

Where no optimisers are deployed, modules that are electrically connected as one string need to 
be in the same orientation and tilt. 

5.1.2

 

String Layout with Optimisers 

The deployment of Tigo TS4-R-O optimisers allows modules in a single string to be installed as 
split-arrays with different azimuth and/or tilt angles. As a general guideline, the main or most north 
facing array must have a minimum of 3 modules to reach the inverters start up voltage and won’t 
be optimized – while the “sub-array” will be optimized. Examples of array configurations and the 
correct deployment of optimisers are shown below (with optimized modules shown in blue).  
 

 

5.1.3

 

Shading 

 

The benefit of optimisers in partially shaded arrays is insignificant. For solarZero systems, in some 
instances, shading is mitigated by installing one additional module. solarcity will determine if this 
is a suitable solution on a case by case basis. 
 

 

Summary of Contents for Zeverlution Series

Page 1: ...2 BEHAVIOURAL 2 SAFETY 2 INSTALLATION PROCEDURE 3 String Design Guidelines 3 5 1 1 String Layout Without Optimisers 3 5 1 2 String Layout with Optimisers 3 5 1 3 Shading 3 5 1 4 Maximum String Voltage...

Page 2: ...d electrical part of the inverter installation instruction The focus of this SOP lies on the physical installation of Zeverlution 2000s and Zeverlution 4000 inverters and any associated switch gear DC...

Page 3: ...4000 inverters and for arrays with or without optimisers the minimum and maximum strings lengths are as follows minimum number of modules per string is 3 maximum number of modules per string is 10 5 1...

Page 4: ...systems with a peak output between 1 5kWp and 3kWp 6 to 10 modules where the peak performance rating per panel at STC does not exceed 295Wp For further details please refer to the Zeverlution 2000s da...

Page 5: ...et which is used to fix the units to a suitable wall Please refer to the solarcity wall cladding guide for suitable wall claddings to mount the inverter on 1 Use the wall bracket as a drilling templat...

Page 6: ...ble The inverter must not be installed in a location where it is exposed to direct sunlight Wiring 5 3 1 DC Wiring All wiring must be installed and sized in accordance with the relevant requirements o...

Page 7: ...ted as per AS5033 The table below shows the maximum cable length one way between array and inverter with JA 290W panels allowing for a 2 voltage drop Panels per string 3 4 5 6 7 8 9 10 Max cable lengt...

Page 8: ...to maintain the correct polarity the connectors are also marked with and symbols The steps below explain how to assemble SUNCLIX connectors Ensure that the array cable is de energized before installin...

Page 9: ...lled on an appropriate roof penetration kit must be used Roof penetrations must always be located under the solar panels where an attic space is accessible for the cable run Where cable s pass through...

Page 10: ...mm which is usually too short for leapfrog wiring Please use standard daisy chain wiring for all optimised array sections 5 3 3 AC Wiring The inverter is connected to the switchboard using double insu...

Page 11: ...S 5033 2014 and follow the instructions outlined in the standard Attached to this document you ll find a commissioning sheet which you may use to record the test results A completed and signed copy of...

Page 12: ...To confirm wait for approximately 10 seconds until the inverter automatically returns to the initial display showing the error code Connecting the inverter to the Internet The inverter needs to be co...

Page 13: ...before setting up the WIFI connection 2 With the inverter powered up use a smartphone or laptop to search for the inverter s wireless access point This will display as ZEVERSOLAR XXXX Connect to this...

Page 14: ...omer s wireless network 6 After approximately one minute the inverter should connect to the customers wifi network and the status indicator on the wireless page will show a green tick 7 Take a photo o...

Page 15: ...rnet cable through the comms gland on the bottom of the inverter ensuring that the cable entry is sealed from dust and moisture 3 The inverter automatically obtains an IP address from the router via D...

Page 16: ...rod MEN link removed Earth continuity 2 Main earth conductor to array frame Polarity check and PV open circuit voltage Polarity Voltage V String 1 String 2 if applicable PV array at switch disconnect...

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