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13

B-9000 Series
Assembly

(continued)

• Install the ceramic seat into the seal

housing (11) with the o-ring of the
seat away from the mechanical seal.

• Gently slide the seal housing (11)

over the drive shaft (2) until the seal
housing is in place and lined-up with
the bolt holes on the front plate (8). 

• Install the socket head screws (18)

into the seal housing (11) and tighten
to the recommended torque. 

NOTE:

On the .05 through 9 cc/rev models,
tighten the screws using a crossing
pattern.

b) Double Lip Seal Pumps:

NOTE:

The seal assembly tool (52) is

required for lip seal installation.

• The inner diameter of the lip seal

(51) must first be shaped before
installing onto the drive shaft (2).
Slide the lip seal over the seal
assembly tool (52) with the springs
of the lip seal being the last side
inserted. The lip seal should be
allowed to sit for 10-15 minutes to
allow for expansion of the lips.

• After the lips have expanded, the lip

seal (51) should be slid off of the
seal assembly tool (52), flipped
over, and then reinserted onto the
seal assembly tool so that the
springs are the first side inserted.

• Once reinserted onto the seal assem-

bly tool (52), coat the outer rim of the
lip seal (51) with a lip seal lubricant. 

• The lubricated lip seal (51) and the

seal assembly tool (52) to which it is
attached should be directed into the
seal housing (11) so that the spring
of the lip seal faces away from the
rear of the seal housing. The seal
assembly tool should be inserted
completely into the seal housing and
guided through the drive shaft hole
until the lip seal touches and is flush
with the rear wall of the seal housing.
Make sure there is no gap between
the lip seal and the seal housing.

• Place the open end of the seal

assembly tool (52) over the pump
drive shaft (2). 

NOTE:

Make sure that

the key (17) is not in place on the drive
shaft. Slide the lip seal (51) and seal
housing (11) along the seal assembly
tool until it smoothly glides over the
drive shaft. Continue until the seal
housing is in place and lined-up with
the bolt holes on the front plate (8). 

• Install the socket head screws (18)

into the seal housing (11) and tight-
en to the recommended torque.

NOTE:

On the .05 through 9 cc/rev

models, tighten the screws using a
crossing pattern.

c) Packing Seal Pumps:

• Slide the collar plate (12) over the

drive shaft (2).

• Install four new packing rings (13)

into the packing housing (11). 

• Gently slide the packing housing

(11) over the drive shaft (2). If 
necessary, use the flat side of the
packing gland (14) to push the
packing housing into place to 
prevent the packing rings from
being pushed out of the packing
housing.

• Use the packing gland (14) to

slightly compress the packing rings
(13) and properly position the pack-
ing housing (11). 

• Remove the packing gland (14),

taking care not to move the packing
housing (11). Install the socket head
screws (18) through the packing
housing (11) and the collar plate
(12) into the front plate (8). Tighten
to the recommended torque.

• Place the packing gland (14) into

position over the packing housing
(11). Install the hex head bolts (15)
through the packing gland and
tighten finger tight.

d) Magnetically Coupled Pumps:

• Insert the smaller O-Ring into the

groove on the adapter plate, using
compatible grease to retain the 
O-Ring into the groove.

• Install the plate with the O-Ring 

facing the pump body using the
four socket head screws and 
sealing washers.

• Insert the square key onto the pump

shaft, then slide the inner magnet
onto the shaft. Refer to certified
pump assembly drawing to deter-
mine the correct height/placement
of the magnet. 

NOTE:

This is critical

to the pumps proper operation.

• Secure the inner magnet by 

tightening the setscrew upon 
the square key.

continued

Summary of Contents for B-9000 Series

Page 1: ......

Page 2: ...Zenith Pumps Installation Care and Maintenance Zenith Chemical Duty Gear Pumps B 9000 Gear Pumps ...

Page 3: ... clearances to 00015 and provide high volumetric efficiency Minimum Pulsation Unique design offers virtually pulseless flow without valves or flexible elements to hinder performance Active Flowmeter Concept Unparalleled mechanical precision combined with the closed loop set point accuracy ensures an exact volume per revolution without expensive flow meters Low Cost of Ownership With only three mov...

Page 4: ... efficiency Lack of sufficient fluid is called starvation or cavitation This can be remedied by increasing the inlet pressure or reducing pump speed See table 1 on page 5 Metering of thin fluids requires a different approach Since the pump depends upon the metered fluid for lubrication of internal bearing surfaces speeds are normally limited These bearing surfaces include the bearing areas in the ...

Page 5: ...d viscosity Foreign particles impinging upon pump internal components Increased friction due to a poorly lubricating process fluid The decoupling characteristic of mag nets can be a safety feature preventing inadvertent pump motor overloads Magnets should be chosen so that their decoupling torque is greater than the pump input torque This should include any transient starting and stopping conditio...

Page 6: ...t cc rev Shaft Speed rpm Specific Gravity W1 W2 Note This sizing procedure should be used as a guideline for estimating pump type pump size and system requirements Please consult Zenith to confirm pump and system selection prior to placing a purchase order Flowrate pump capacity cc rev x rpm x performance factor cc rev W1 W2 0 3 4 29E 06 2 32E 06 0 6 1 93E 06 2 47E 06 1 2 1 21E 06 2 77E 06 2 4 9 3...

Page 7: ...e system using a lubricating fluid 2 Minimize the differential pressure across the pump ports to a maximum of 25 psi 3 Reduce the pump speed to an acceptable level approximately 10 rpm 4 Flush the pump for the shortest allowable time yielding effective cleansing of the system and no longer than necessary 5 It is recommended to use a bypass around the pump as illustrated in Figure A This will allow...

Page 8: ... does not appear to be running smoothly stop the pump immediately to avoid serious internal damage Cleaning Inspection and Repair Remember Zenith metering pumps are made for exact duty In order to develop high pressure and minimize slip the clearance between the metering gears and their housing must be as small as possible yet large enough to allow ade quate lubrication All parts are machined to e...

Page 9: ...led Pumps skip to step 3d 2 For mechanical face seal and double lip seal pumps remove the socket head screws 18 from the seal housing 11 For packing seal pumps remove the hex head screws 15 from the packing gland 14 then lift off the packing gland 3 Lift off the seal housing 11 and remove the seal a Mechanical Face Seal Pumps The ceramic seat may be removed from the housing by pushing it out with ...

Page 10: ... of the gear s I D bearing holes and dowel holes should be lightly stoned with a round Arkansas stone to remove any nicks Then polish the I D with a small piece of fine abrasive paper 400 grit or finer 5 After all preparation has been com pleted remove the abrasive grain and loose residue in an ultrasonic cleaner or other suitable cleaning method Abrasive grain is larger in size than the pump clea...

Page 11: ...4 Driving Gear 5 Gear Plate 3 Front Plate 8 Interpret per ASME Y14 5M 1994 Square Key 17 18 SHCS M6x1 11 Seal Housing 13 Type 502 Mechanical Seal 2 Drive Shaft 31 Front Plate 33 Rear Plate 19 SHCS M10x1 5 20 SHCS M6x1 32 Sleeve Bearing 10 Hollow Dowel 6 Driven Gear 9 Arbor 34 Sleeve Bearing Rear Plate Assembly 7 Retaining Ring 16 Round Key 4 Driving Gear 5 Gear Plate 3 Front Plate Assembly 8 Inter...

Page 12: ... Assembly 8 Mechanical Seal 13 Round Key 4 Driving Gear 5 Gear Plate 3 Interpret per ASME Y14 5M 1994 O Ring 15 Square Key 17 18 SHCS M8x1 25 11 Seal Housing 13 Mechanical Seal 2 Drive Shaft 31 Front Plate 33 Rear Plate 19 SHCS M12X1 75 Grade 12 9 20 SHCS M6x1 32 Sleeve Bearing 10 Hollow Dowel 6 Driven Gear 9 Arbor 34 Sleeve Bearing Rear Plate Assembly 7 Retaining Ring 16 Round Key 4 Driving Gear ...

Page 13: ...ener 19 with the corresponding tapped hole on the front plate 6 Install the drive shaft 2 from the opposite side of the front plate 7 Install the round key 4 into the keyway on the drive shaft 8 Slide the driving gear 5 onto the drive shaft and into the gear plate Take care to align the keyway in the gear with the key 4 The key may need to be held down to prevent it from being damaged by the gear ...

Page 14: ...e pump drive shaft 2 NOTE Make sure that the key 17 is not in place on the drive shaft Slide the lip seal 51 and seal housing 11 along the seal assembly tool until it smoothly glides over the drive shaft Continue until the seal housing is in place and lined up with the bolt holes on the front plate 8 Install the socket head screws 18 into the seal housing 11 and tight en to the recommended torque ...

Page 15: ... seals assembly leakage 2 Improperly positioned Check seal and faces for seal or faces proper position 3 Excessive inlet Reduce inlet pressure pressure Reduced pump 1 Worn gear s Replace worn gear s efficiency 3 Process conditions Consult factory for gear changed clearance recommendations for new process conditions Trouble shooting Possible malfunctions of the pump with their causes and remedies a...

Page 16: ...y of operating conditions and applications for these products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems and assuring that all performance safety and warning requirements of the application are met The products described herein including without limitation product features specifications designs availabi...

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