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Zenbooth Quad Build Instructions

Summary of Contents for Quad

Page 1: ...01 01 Zenbooth Quad Build Instructions...

Page 3: ...tion Product Specs Tools Included Tools Needed Hardware List Small Parts Wall Panels Large Parts Assembly Instructions Product Quality Damage Warranty Notes Page 04 05 06 06 07 08 09 10 11 13 52 53 54...

Page 4: ...enbooth designs and manufactures all of its products in Berkeley California We are committed to offering the highest quality possible while constantly reducing our environmental impact to a minimum We...

Page 5: ...ior Size 84 x 85 x 85 HxWxD Door 36 wide self closing door 18 8 door handle Weight 900 lbs Sound control 4 thick walls containing acoustic insulation Power Data Unit 1x USB C 1x USB A 2 x 15A 110v ele...

Page 6: ...S OVERVIEW TOOLS INCLUDED Point Size 3 Phillips Bit Point Size 2 Phillips Bit Point Size 2 Square Bit Hex Key 3mm Door Handle assembly Hex Key 4mm Spring Hinge Shims 4 x PARTS OVERVIEW TOOLS NEEDED La...

Page 7: ...count All fastener counts include one spare 37 count 2 Square Drive Screws Walls 5 count 1 Phillips Drive Screws Base Assembly 61 count 1 1 2 Phillips Drive Screws Door Frame Door Header 25 count 1 2...

Page 8: ...Handle 2 x Rear and Side Wall Panel Dividers 6 x Hortizontal Duct Divider 1 x Vertical Duct Divider 1 x Door Frame Upright Trim 4 x Door Frame Header Trim 2 x Door Frame Header 1 x Door Frame Header...

Page 9: ...ustic Paneling Acoustic Paneling Q1 Interior Rear Left Wall Q2 Interior Left Rear Wall Q3 Interior Rear Right Wall Q4 Interior Right Rear Wall Q5 Interior Left Front Wall Q6 Exterior Left Facade Wall...

Page 10: ...Insulation Acoustic Paneling Q9 Interior Left Facade Wall Q10 Interior Right Facade Wall Q11 Exterior Left Front Wall Q15 Exterior Rear Right Wall Q16 Exterior Rear Right Wall Q12 Exterior Right Fron...

Page 11: ...011 011 PARTS OVERVIEW LARGE PART BOXES Skylight 4 x Top Front Door Top Back Base Back Base L R Base Front...

Page 12: ...t all parts for damage If any parts are damaged as a result of shipping report them to us with a photo before assembling so we can address the issue After assembly use a damp rag to wipe down any dust...

Page 13: ...l Q1 Insert the Interior Rear Left Wall Q1 into the rear left side of the Floor Step 02 Base Rear Front Note Make sure the ground is level and flat ASSEMBLY STEPS 4 count 1 Phillips Drive Screws Q1 In...

Page 14: ...ll Q1 Step 03 ASSEMBLY NOTES Be sure the top of all Walls are flush throughout your build once the Walls are set Q2 Interior Left Rear Wall Left Wall Assembly Using 2 square drive screws fasten the In...

Page 15: ...vider 1 x Step 04 Rear Wall Panel Divider Press a Panel Divider onto the Interior Left Rear Wall Q2 Interior Rear Right Wall Q3 Insert the Interior Rear Right Wall Q3 to the Base and join to the Panel...

Page 16: ...and Interior Rear Right Wall Q3 Using 2 square drive screws fasten the Interior Right Wall to the Interior Rear Right Wall Pilot Holes 2 count 2 Square Drive Point Size 2 Square Bit Using 2 square dri...

Page 17: ...d Front Wall Press a Panel Divider onto the left wall already installed Insert the Interior Left Front Wall Q5 into the Base and join to the Panel Divider Step 07 ASSEMBLY NOTES Panel Divider 1 x Q5 I...

Page 18: ...wall fitting the Interior Left Front Wall Q5 into the groove Using 2 square drive screws fasten the Exterior Left Facade Q6 Wall to the Interior Left Front Wall Q5 Make sure to screw through the righ...

Page 19: ...ight and Front Wall Press a Panel Divider onto the right wall already installed Insert the Interior Right Front Wall Q7 into the Base and join to the Panel Divider ASSEMBLY NOTES Panel Divider 1 x Q7...

Page 20: ...into the Base and over the existing wall fitting the Interior Right Front Wall Q7 into the groove Using 2 square drive screws fasten the Exterior Right Facade Q8 Wall to the Interior Right Front Wall...

Page 21: ...lide the Door Frame Header into the slots on the Interior Front Walls Using 1 1 2 square drive screws fasten the Door Frame Header Step 11 ASSEMBLY NOTES 2 count 1 1 2 Square Drive Pilot Holes Door Fr...

Page 22: ...r Front Left Wall Insert the Interior Left Facade Q9 Wall into the Base Using 2 square drive screws fasten the Interior Left Facade Q9 Wall to the Interior Left Front Wall Q5 ASSEMBLY NOTES Pilot Hole...

Page 23: ...tall Interior Front Right Wall Insert the Interior Right Facade Q10 Wall to the Base Using 2 square drive screws fasten the Interior Right Facade Wall Q10 to the Interior Right Front Wall Q7 Pilot Hol...

Page 24: ...ll Insert the Exterior Left Front Wall Q11 into the grooves of the Base and Exterior Left Facade Wall Q6 ASSEMBLY NOTES Be sure the top of all Walls are flush throughout your build once the Walls are...

Page 25: ...ide Wall Insert the Exterior Right Front Wall Q12 into the grooves of the Base and Exterior Right Facade Wall Q8 025 025 Be sure the top of all Walls are flush throughout your build once the Walls are...

Page 26: ...Divider onto the two front exterior walls already installed Install the Exterior Left Rear Q13 Wall and Exterior Right Rear Q14 Wall into the grooves of the Base and Panel Dividers Step 16 Panel Divi...

Page 27: ...ing into the grooves of the interior side walls Q2 Q4 Make sure the engraved text is facing up Place Vertical Duct into the groove on the Electrical Wall Q1 fitting into the groove of the horizontal d...

Page 28: ...028 028 ASSEMBLY NOTES Route Far Fan Cable for Q15 Fan Feed the Far Fan Cable for Q15 labled with a Sticker through the hole in the Vertical Duct and the J shaped notch of the Horizontal Duct Step 18...

Page 29: ...ide walls should fit into the grooves of the new wall Q15 Using 2 square drive screws fasten the Exterior Rear Right Wall Q15 Press a Panel Divider onto the Rear Right Exterior Q15 Wall Step 19 Booth...

Page 30: ...EMBLY NOTES Connect Fan Cord Connect the 2 Pin Fan connectors Secure the Fan Cord inside the Cord Catch Once connected insert the Hatch Plate and move the Grommet in place Step 20 Connect Fan Cord 030...

Page 31: ...ar Left Wall Q15 into the grooves of the Base and Panel Divider Both side walls should fit into the grooves of the new wall Q16 Using four 2 square drive screws fasten the Exterior Rear Left Wall Q16...

Page 32: ...omplete the front assembly by inserting the two Panel Dividers into the slot at the top of the Door Frame Install the Door Frame Header at the top of the Door Frame ASSEMBLY NOTES Booth Outside Booth...

Page 33: ...the left corner of the Door Header first then bottom out the frame with the Base Complete the Door Frame by inserting the Door Frame Strike Side Right Make sure all parts are aligned and joined corre...

Page 34: ...Frame Using 1 1 2 Square Drive Screws fasten the Door Frame on the Interior and Exterior of the booth ASSEMBLY NOTES Pilot Holes Pilot Holes Pilot Holes 034 034 40 count 1 1 2 Square Drive Screws Poin...

Page 35: ...rame Using the point size 3 Phillips Driver bit and Screws attach the two Hinge Plates Top Bottom to the Door Frame of the booth Make sure the Male Hinges are carefully inserted into the pockets in th...

Page 36: ...6 036 Attach Female Hinges to Door Use 1 2 Phillips Screws to attach Top and Bottom Female Hinges to Door Step 26 Female Hinge Plate Top Bottom 2 x 8 count 1 1 2 Phillips Drive Screws Door 1 x Point S...

Page 37: ...dle to the provided bolts through the Door Frame Attach Interior Door Handle Use the provided 3mm hex key to tighten the small hex bolts in the Handle to secure it Exterior Interior Door Handle 2 x Do...

Page 38: ...ASSEMBLY NOTES Step 28 Land Door on Hinges Hang the Door on the two mounted Hinges Check to make sure the door closes smoothly without scraping against any part of the door frame or floor 038 038...

Page 39: ...ng from one corner and working it down onto the top of the booth until it is seated Add the long Panel Divider wide side up before guiding the Rear Ceiling into place Make sure to thread the Ceiling L...

Page 40: ...n a step ladder locate the twelve pre drilled holes on the top and drive the 1 1 2 Square Drive Screws into each pilot hole to attach the Front and Rear Ceiling ASSEMBLY NOTES 040 040 12 count 1 1 2 S...

Page 41: ...r nuts first attach the Ceiling Connectors to the metal bars on top of the ceiling Tighten the nut to decrease the gap between ceiling and or wall panels Be careful not to overtighten or the screws ho...

Page 42: ...male Light Connections on the Front and Rear Ceiling denoted by arrows Sliding the Y Split Cable through the Rear Ceiling cutout connect both female connections of the Y Split Cable to the male conne...

Page 43: ...Bit 043 043 Step 33 Fasten the Skylights Remove protective film from the Skylights Using a step ladder position the Skylights on the Top of the booth Align the Skylights with the corner marks as to no...

Page 44: ...Y NOTES Step 34 Install Sping Hinge With the Door hung in place connect the positioned Spring Hinge Middle to the door It may be necessary to open the Door 180 degrees to mount this Hinge Spring Hinge...

Page 45: ...ng from the adjustment end of the Hinge to increase tension and insert locking pin loosely in adjusting hole Release Hex Wrench until locking pin contacts side of adjusting hole Remove Hex Wrench and...

Page 46: ...me Stile Trim into place covering the fastening screws on the interior and exterior of the booth The use of a mallet may be helpful Be careful not to cause damage the trim or booth by using a soft mat...

Page 47: ...ASSEMBLY NOTES Step 37 Install Door Frame Stile Trim Header Snap the Trim into the top portion of the Header in the interior and exterior of the booth 047 047 Door Frame Stile Trim Header 1 x...

Page 48: ...ASSEMBLY NOTES Step 38 Install Door Frame Stile Trim Strike Side Snap Trim onto the strike side interior and exterior 048 048 Door Frame Stile Trim Strike Side 1 x...

Page 49: ...st Automatic Door Sweep Once the Door has been placed the Automatic Door Sweep needs to be adjusted to provide propper closure Start by dialing the plunger in clockwise direction to allow for more Doo...

Page 50: ...netic Latch against the upper right interior corner of the booth Door Frame and drive the 3 self tapping screws into the metal of the Door Frame until the Magnetic Latch is firmly attached to the Door...

Page 51: ...e Walls Use the 2 Square Drive through the pre drilled pilot holes at the bottom of the Interior Walls to attach the booth to the Base ASSEMBLY NOTES Point Size 2 Square Bit 051 051 Pilot Holes 14 cou...

Page 52: ...ASSEMBLY NOTES Step 42 Relocate Booth After completing the build move booth into its final position 052 052...

Page 53: ...nstitutes acceptance of the merchandise In cases of missing OEM parts and workmanship defects Zenbooth will absorb the costs associated with replacing and shipping the necessary parts to complete your...

Page 54: ...NOTES 054 054...

Page 55: ...NOTES 055 055...

Page 56: ...056 056...

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Zenbooth Quad, Build Instructions

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