Zenaji Aeon A48-40 Installation Manual Download Page 1 | Manualshive

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Zenaji Aeon A48-40 Installation Manual Download Page 1

Aeon

Battery

A48-40

Installation Manual

Pty. Ltd.

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Summary of Contents for Aeon A48-40

Page 1: ...Aeon Battery A48 40 Installation Manual Pty Ltd...

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Page 3: ...ithout notice Illustrations and images are only for the purpose of assisting with installation and system configuration and for illustration purposes only Read this documentation in its entirety befor...

Page 4: ...attery Handling 9 2 5 Hazards 9 2 6 Markings Symbols 10 2 7 Emergency Response 11 3 Product Overview 12 3 1 Technical information 12 3 2 1 DimensionsandWeight 12 3 2 2 Specifications 14 3 2 3 State of...

Page 5: ...tery 27 4 3 3 Multiple Batteries 27 4 3 4 Adding a battery to an existing Zenaji battery system 28 4 3 5 Earthing the battery 29 4 3 6 Inverter Settings Commissioning 29 4 3 7 Initial Charge 30 5 Batt...

Page 6: ...document refers to one 1 93kWh Aeon Battery Battery System A battery or group of batteries connected to a single piece of power equipment or multiple power equipment that is connected together Instal...

Page 7: ...lified personnel 1 4 2 Standards The Aeon battery must be installed according to current local authority standards In Australia and New Zealand these include but are not exclusive to AS NZS 5139 2019...

Page 8: ...g and understanding this document before installation 1 The battery must be installed by qualified personnel Qualified personnel must be a qualified electrician and considered competent and registered...

Page 9: ...power equipment Keep out of reach of children and animals All wiring must be protected from intrusion and cutting Store the battery in a dry place Ensure temperature is maintained between 5 C to 35 C...

Page 10: ...Rated Current Charge Discharge 1 25C Max Designation XXR 66 160 24S L 40 60 95 Protective class I SERIAL ZENA48 03 2010 0001 Zenaji Pty Ltd 48V DC RED BLACK DO NOT OPEN CAUTION DO NOT OPEN This symbol...

Page 11: ...nse the mouth and surrounding area with clear water at once Seek medical Attention immediately Fire Fighting Measures If fire occurs when charging or discharging the batteries if it is safe to do so s...

Page 12: ...cal Information 3 2 1 Dimensions Weight Battery Width 160mm Depth 150mm Height 1635mm Weight 36kg Cable Gland Diameter 30mm Cable bend radius allowance from base of battery 60mm minimum 160 60 R16 Gla...

Page 13: ...Aeon Battery Installation Manual V3 1 APR 2021 pg 13 3 PRODUCT 160 1647 includes cable gland 1635 150 9 R16 120...

Page 14: ...C Max DC Charge Discharge Current 10s 25 C 5 C 120A 3C Max DC Charge Discharge Power 10s 25 C 5 C 5796W Battery Management System Internal cell balancing failure detection and trip Under Voltage Over...

Page 15: ...the State of Charge to Capacity of an A48 40 Aeon battery during Charge Red and Discharge Blue 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 0 10 20 30 40 50 60 70 80 90 100 0 20 10 30 40 50 60 70 80 9...

Page 16: ...RODUCT 3 3 Features M8 Mount Earth Point section 3 3 3 Circuit Breaker section 3 3 1 Connection Cable section 3 3 2 M8 Mount Earth Point section 3 3 3 STATUS LED section 6 Circuit breaker lock point M...

Page 17: ...he circuit breaker is located at the base of the battery next to the cable When On the ON switch will be flat and current can flow when Off the ON button will be raised and current cannot flow The cir...

Page 18: ...ortened to less than 1000mm The RED cable is the POSITIVE connection The BLACK cable is the NEGATIVE connection 2000mm 50mm DETAIL A SCALE 1 2 160 115 99 6 M8 Mounting Locations 3 3 3 Additional Mount...

Page 19: ...4 2 External Protection Devices Additional information for selecting and connecting external protection devices to the Aeon Battery Output Short circuit current 1700A Maximum Allowable Prospective Sho...

Page 20: ...ant required Ambient Temperature between 40 to 60 C Wall or surface is suitable for heavy loads Applicable local building codes must be observed Well Ventilated space if indoors the space must be vent...

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Page 22: ...standard 4 1 1 Distances from power Equipment Maintain the minimum distances from any power equipment associated with the Aeon Battery as specified in the diagram to the right these distances allow f...

Page 23: ...zone restrictions Aeon Battery System 600mm 900mm Habitable Zones Floor of Building Roof of Building 600mm 200mm Aeon Battery System 600mm 900mm Wall Habitable Zones 600mm beyond vertical sides of the...

Page 24: ...n the diagram to the right The 4 outermost screw holes are required the middle 2 holes are optional Be advised when mounting horizontally the battery will rest on the mounting hooks with a 12mm drop 3...

Page 25: ...the back of the Aeon battery faces the wall the cable side should be closest to the wall 5 Mount the battery by sliding the Mounting Plates at the top and bottom of the battery onto the mounting brack...

Page 26: ...for where to drill into the wall for mounting Ensure mounts are level parallel to each other and 1561mm apart Mounts may be cut to length using a hacksaw angle grinder or other suitable cutting tool...

Page 27: ...pment and connect 3 Once the battery ies are connected follow you power equipment manual for the appropriate time to turn the circuit breaker ON 4 3 2 Connecting a single battery When connecting a sin...

Page 28: ...be connected at once so long as their voltages are with 0 5V of each other 8 Follow your power equipment instructions to finish connecting and commissioning the battery system Method 2 Adjusting addit...

Page 29: ...LL NOTES ON THIS DRAWING BEFORE PROCEEDING WITH MANUFACTURE OF PART IF IN DOUBT ASK CJC 10 DEC 19 V2 CAD REV A B C D E F G H 6 6 5 5 4 4 3 3 2 2 1 1 4 3 6 Inverter Settings Commissioning Inverters mus...

Page 30: ...cedure below on the initial charge of the battery Initial Slow Equalisation Charge Procedure 1 Measure the voltage of the battery if the voltage of the battery is lower than 46V proceed with the slow...

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Page 32: ...must be charged to 100 SOC or an Equalisation charge must be completed Setting Value Notes Equalisation Voltage 56 5V this is the same as the high cutoff voltage Equalisation Time 10min either 10min o...

Page 33: ...r other insulating tape 4 Disconnect the Negative Battery wire from the power equipment and cover any bare wire with electrical tape or other insulating tape 5 Unlock any lock attached to the Top Moun...

Page 34: ...iption Action GREEN heartbeat Healthy Battery has functioned normally with no faults detected RED heartbeat Dead Battery Fifth time there has been a cell fault longer than one hour Return battery to m...

Page 35: ...ings before recharging the battery Two BLUE Double flashes Over temperature The battery temperature has exceeded its maximum normal operating conditions above 60 C and has not restored to a safe tempe...

Page 36: ...40Ah Calculated Capacity 40Ah x 48 3V 1930Wh Type secondary rechargeable Li ion battery Polarity shown at battery cable entry Date of Manufacture coded in serial number Manufacturer Zenaji Pty Ltd No...

Page 37: ...ttery Registration Installer Agreement Once installed the battery must be registered with Zenaji to do so go to www zenaji com and fill out the Registration Form If installing an additional battery to...

Page 38: ...Acknowledgement I acknowledge that I have read through the instruction manual and installed the Aeon Battery system as specified in this document Name _______________________________________________...

Page 39: ...CONTACT 10 Contact Zenaji Australia Pty Ltd Australia 61 448 818 857 ben zenaji com International 61 418 104 496 info zenaji com First Floor 2 Shearson Cres Mentone Victoria 3194 Australia Revision V3...

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