HYD 3000/3600/4000/5000/6000-ES
User Manual
2018-10-19
Version V1.1
Page 1: ...HYD 3000 3600 4000 5000 6000 ES User Manual 2018 10 19 Version V1 1...
Page 2: ...1 Battery Connection 13 4 2 PV Connection 13 4 3 CT CAN RS485 NTC connection 15 4 4 Grid Connection 17 4 5 Critical Load Connection EPS function 18 5 Buttons and indicator lights 19 5 1 Buttons 20 5 2...
Page 3: ...or time of use TOU mode When in auto mode the HYD ES inverter will charge surplus PV energy into the battery discharge battery to supply power to local loads when PV energy is not enough In case of b...
Page 4: ...tenance Keep children away from batteries HYD ES inverter It s NOT allowed to open the front cover of HYD ES inverter This will void the product warranty HYD ES inverter damaged by improper installati...
Page 5: ...ectrolyte inside is toxic and can cause damage to skin and eyes Warning follow the following rules during battery installation maintenance a Take off your watch ring and other metal objects b Only use...
Page 6: ...ndicates the degree of protection of the equipment according to IEC standard 70 1 EN 60529 June 1997 Positive pole and negative pole of the DC voltage PV Battery This side up HYD ES inverter must alwa...
Page 7: ...HYD ES inverter upside down during delivery CAUTION Please check the product package carefully before installation Fig 2 HYD ES inverter overview 1 DC switch 6 Current transformer port 2 Battery input...
Page 8: ...nty card 1 Quality Certificate 1 Communication cable 1 PV input terminal 2 PV input terminal 2 NTC 1 Long 3M Fig 3 Accessories of HYD ES inverter 3 3 Installation Environment Choose a dry clean and ti...
Page 9: ...holes on the wall 2 Screwdriver wiring 3 Wire stripper Strip wire 4 4mm Allen Key Turn the screw to connect rear panel with inverter 5 Crimping tools Used to crimp power cables 6 Multi meter Used to...
Page 10: ...osition HYD ES inverter should be vertically mounted to ensure good heat dissipation please choose a position without direct sunlight and or snow accumulation to install HYD ES inverter Ensure that th...
Page 11: ...t the expansion screw vertically into the hole note the insertion depth not too shallow or too deep Step 3 Fix the mounting bracket on the wall using bolts flat washers Step 4 Put HYD ES inverter on t...
Page 12: ...t be carried out by qualified personnel only Wear rubber gloves and protective clothing protective glasses and boots when working on high voltage high current systems such as INVERTER and battery syst...
Page 13: ...ass the battery wires F through the cable gland then connect battery wires using OT terminal E Step 4 Fasten the waterproof cover using 4 screws 4 2 PV Connection Recommended DC input cable specificat...
Page 14: ...tring is less than 600V DC and polarities of PV power cables are correct Insert the positive and negative connectors into HYD ES inverter until you hear a click sound as shown in Fig 9 1 Bayonet Fig 9...
Page 15: ...connection of CTa Fig 11 CTa connection Step 1 Refer to Fig 11 for correct position of CTa Install the CT around the L wire of incoming power line Step 2 You can use network cable terminal caps to ext...
Page 16: ...ery BMS HYD ES inverter is provided in the HYD ES inverter accessory bag One side of the cable is labeled inverter the other one BAT Pass the communication cable inverter side through the cable gland...
Page 17: ...oosen 4 screws part A using a screwdriver fig 14 Step 2 Remove the waterproof cover part B loosen the cable gland part C then remove the stopper part G Step 3 Route a 3 wire power cable through GRID c...
Page 18: ...ransfer switch positions refer to Fig 15 CAUTION A transfer switch is necessary While checking repairing critical load make sure transfer switch switch is at position 0 that disconnect the critical lo...
Page 19: ...19 45 Fig 15 Change over Switch connections 5 Buttons and indicator lights...
Page 20: ...increase a value by 1 press Down to go to the lower menu option or to decrease a value by 1 Press OK to select the current menu option or switch to the next digit 5 2 Indicator lights and status of H...
Page 21: ...there is not PV power production 4 Turn ON the battery if batteries are Pylontech Turn ON the ON OFF switch and verify that the green led under the switch light up then press the red SW switch only o...
Page 22: ...etting When system time setting is complete Set country will pop up 2 Set country Press Up or Down to select a country press Ok to complete the country setting When country setting is complete Set bat...
Page 23: ...se confirm with representative of PYLONTECH that your battery is compatible with HYD3000 4000 5000 6000 ES 2 DARFON DARFON 14S31P ESS 3 DEFAULT LEAD ACID LEAD CRYSTAL AQUION battery 4 General Lithium...
Page 24: ...ide power to the load 6 4 Menu In the main interface press Down button to enter grid battery parameters page Main Interface Press Down 1 Grid V 2 AC Current A 3 Frequency 4 Batt V 5 Batt Chrg Curr 6 B...
Page 25: ...system language 2 Set Time Select 2 Time press OK to enter time setting interface system time format is 20YY MM DD HH MM SS Press Up or Down to change the 1st digit press OK to confirm and move to the...
Page 26: ...tery 2 If PV generation LOAD consumption the surplus power will be stored in the battery 3 If the battery is full or already at Max Charge Power excess power will be exported to the grid 4 If PV gener...
Page 27: ...what time the inverter start to charge the battery from the grid At what time the inverter should stop charging the battery UP to what charge percentage the battery shall be charged At which power th...
Page 28: ...the battery should be charged At which power the battery should be discharged 4 Set Passive Mode Select 4 Set Passive Mode and then press OK For more detailed information please ask ZCS technical supp...
Page 29: ...generation LOAD consumption P 100W HYD ES inverter will charge battery 2 If PV generation LOAD consumption HYD ES inverter wont charge or discharge battery 3 If PV generation LOAD consumption P 100W H...
Page 30: ...to enter autotest interface 7 Auto Test 1 Autotest Fast 2 Autotest STD 3 QF Time Setting 4 QV Time Setting 5 Control 81 S1 1 Autotest Fast Select 1 Autotest Fast then press OK to start Auto test Fast...
Page 31: ...s Press Down 27 S2 threshold 92V 200ms Press Down 27 S2 227V 205ms Press Down 81 S1 threshold 50 5Hz 100ms Press Down 81 S1 49 9Hz 103ms Press Down 81 S2 threshold 51 5Hz 100ms Press Down 81 S2 49 9Hz...
Page 32: ...l 81 S1 Select 5 Control 81 S1 press OK Press up or down to select Enable 81 S1 or Disable 81 S1 press OK 6 4 2 Advanced setting 2 Advanced Setting Input Password 0001 Up Down 1 Battery Parameter 2 Cl...
Page 33: ...Discharge Depth Select 3 Discharge Depth and press OK to enter discharge depth interface Discharge Depth 50 EPS Discharge Depth 80 EPS Restore Depth 20 Press up or down to change the 1st digit press o...
Page 34: ...igit Input the value of Min Discharge V per battery specification Press OK 10 Empty Discharged V only for DEFAULT battery type Select 10 Empty Discharged V and press OK Press up or down to change the...
Page 35: ...how often the HYD ES inverter should perform a scan of manually force a scan 7 Battery Active 7 Battery Active 1 Auto Active Control Enable Disable 2 Force Active HYD ES inverter can activate dischar...
Page 36: ...than 1 page of events 6 4 4 System information interface 4 System Information 1 Inverter Info Inverter Info 1 Product SN Software Version Hardware Version Power Level Inverter Info 2 Country PV Input...
Page 37: ...WH Charge KWH Discharge KWH Week PV KWH Load KWH Export KWH Import KWH Charge KWH Discharge KWH Month PV KWH Load KWH Export KWH Import KWH Charge KWH Discharge KWH Year PV KWH Load KWH Export KWH Imp...
Page 38: ...ess the SD card and take it out Insert the SD card into a micro SD card reader then insert micro SD card reader into a PC NOTE micro SD card reader PC are not provided by ZCS Step 3 Format the SD card...
Page 39: ...maintenance Max discharge current 0 70A programmable Battery protection Over voltage protection Over current protection Over temperature protection Depth of discharge Lithium 0 80 DOD adjustable Lead...
Page 40: ...ection ratings IP 65 Safety protection Anti islanding RCMU ground fault monitoring Communication Wi Fi GPRS RS485 SD CAN2 0 Environmental data Ambient temperature range 30 to 60 Derating above 45 Rela...
Page 41: ...y is too high ID04 GridUFP The grid frequency is too low ID05 BatOVP The battery voltage is too high If the alarm occurs occasionally wait a while to see if the problem is solved If the alarm occurs f...
Page 42: ...independent mode setting of HYD ES inverter If it s incorrect change the PV input mode ID17 HwADFaultIGri d grid current sampling error ID17 ID26 are internal faults of HYD ES inverter switch OFF HYD...
Page 43: ...s not consistent ID52 BatCommunica ton Flag HYD ES inverter can t communicate with Lithium battery BMS correctly Make sure the battery you re using is compatible with HYD ES inverter Make sure you ve...
Page 44: ...5 minutes then switch ON the HYD ES inverter Check whether the problem is solved If no please contact ZCS technical support ID73 UnrecoverIPVIn stant The input current is too high and has triggered u...
Page 45: ...ZCS technical support ID96 RTCFault RTC clock chip is fault ID98 SDfault The SD card is fault Normally ID98 is caused by loose SD card holder Click remuve SD card press SD card holder then insert SD...