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Assembly and  

usage instructions

www

.zar

ges.de

Z600 brace-free mobile scaf-

fold towers

Summary of Contents for 52030

Page 1: ...Assembly and usage instructions www zarges de Z600 brace free mobile scaf fold towers ...

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Page 3: ... the scaffold tower 8 2 3 Other applicable safety instructions 8 2 4 Technical data 8 2 5 General assembly regulations 8 2 6 Basic dimensions 12 2 7 Identification 13 2 8 Parts list incl ballast see also 5 2 14 2 9 Position of the single parts 16 2 10 Assembly drawings 17 3 Note on dismantling the scaffold tower 21 4 Usage regulations 21 5 Structural safety regulations 22 5 1 General information 2...

Page 4: ...arges de 82360 Weilheim Internet http www zarges de 1 3 Type approval All single parts are tested by TÜV Product Service The all in one scaffold towers listed here are tested for structural stability 1 4 Warranty The scope and period of the warranty type are defined in the manufacturer s sales and delivery conditions The assembly and usage instructions valid at the time of delivery see Section 1 5...

Page 5: ...f the conditions described above will result in liability for damages 1 7 Intended use The scaffold towers listed in these assembly and usage instructions may only be used as scaffold towers in accordance with EN 1004 and the overview of models contained in these assembly and usage instructions 1 8 Improper use Misuse that is any use of the scaffold towers documented in these assembly and usage in...

Page 6: ...d tower is not permissible 7 The first platform must not be more than 4 40 m above floor level The distance between further platforms must not exceed 4 m The platforms must be at least 1 70 m apart 8 When setting up or dismantling scaffold towers platforms or scaffold planks must be laid out over the entire area at a distance of 2 m as an aid to assembly dismantling Where scaffold planks are used ...

Page 7: ...ace on which the scaffold tower is moved must be capable of bearing its weight 19 Where the scaffold tower is used outdoors or in open buildings it must be moved to a wind sheltered position or secured against tipping over by other suitable means e g anchors at wind strengths exceeding 6 on the Beaufort scale at the onset of a storm and when finishing work for the day When wind strengths exceed 6 ...

Page 8: ...ruction Instructions for handling work and safety scaffolds BGR 165 and BGI 594 formerly ZH 1 228 Safety rules for the use of electrical equipment in the case of increased electrical hazard apply when using electrical equipment on the scaffold tower 2 4 Technical data Brace free scaffold tower normal version 0 75 m x 1 8 m 2 5 m 3 0 m Approved in accordance with EN 1004 Scaffolding category 3 Perm...

Page 9: ...sure that all stabilisers have contact with the ground Fig 3 Fig 4 5 Fit the platform diagonals Always attach the two platform diagonals directly above the 4th rung from the bottom The platform diagonals are always attached from the inside to the outside Fig 5 Fig 6 Fig 10 Fig 2 î é1 2 é î é 1 2 é 2 Attach auxiliary railings To facilitate assembly the two railings are attached to the two push on e...

Page 10: ...5 ê ê 1 2 3 max 0 5m ì 10 Fit guard rail frame topmost platform Fig 17 ê ê 9 Fit railings to rest platform only on scaffold towers with a working height exceeding 7 60m Fig 16 é ê 7 Align the scaffold tower After setting up the basic module it must be aligned using a spirit level If the scaf fold tower is first assembled and then moved to its place of deployment it is essential to check the alignm...

Page 11: ...ld tower please check again that it is aligned horizontally and that all four stabilisers have ground contact as this is essential for stability Fig 21 11 Fit railings to work plat form Remove auxiliary railings from Point 2 and insert at the top Railings are attached from the inside to the outside Warning with the claws pointing outwards snap into place in the push on end frames and guard rail fr...

Page 12: ...e mobile scaffold towers 12 2 6 Basic dimensions Width 0 75m 1 35m Length 1 8m 2 5m 3 0m 1 8m 2 5m 3 0m a 1 8m 2 5m 3 0 1 8m 2 5m 3m b 0 75m 0 75m 0 75m 1 35m 1 35m 1 35m c 2 5m 2 5m 2 5m 3 25m 3 25m 3 25m d 2 8m 3 5m 4 0m 2 8m 3 5m 4 0m a b c d 45 ...

Page 13: ...Assembly and usage instructions Z600 brace free mobile scaffold towers 13 Z600 2 7 Identification Art No Type plate max platform height max perm load EAN code ...

Page 14: ...2 6 2 4 2 2 2 8 2 4 4 1 1 7 10 40 52080 8 2 4 2 2 2 8 2 4 4 1 1 X approx m Order No 42905 42904 42906 42956 42910 42913 42914 42908 42979 42926 42917 42940 42912 0 75 x 2 5 5 80 52130 2 2 2 2 1 2 2 2 2 4 4 1 0 0 6 45 52140 4 2 2 1 2 2 4 2 4 4 1 0 0 7 60 52150 2 4 2 4 2 2 2 4 2 4 4 1 0 0 8 40 52160 6 2 4 2 2 2 6 2 4 4 1 0 1 9 55 52170 2 6 2 4 2 2 2 8 2 4 4 1 0 5 10 40 52180 8 2 4 2 2 2 8 2 4 4 1 1 ...

Page 15: ... 4 4 1 0 2 9 55 52370 2 6 2 4 2 2 2 2 8 2 4 4 1 0 3 10 40 52380 8 2 4 2 2 2 2 8 2 4 4 1 0 X approx m Order No 42902 42901 42903 42956 42910 42930 42911 42914 42908 42979 42926 42917 42940 42912 1 35 x 2 5 5 80 52430 2 2 2 2 1 1 2 2 2 2 4 4 1 0 0 6 45 52440 4 2 2 1 1 2 2 4 2 4 4 1 0 0 7 60 52450 2 4 2 4 2 2 2 2 4 2 4 4 1 0 0 8 40 52460 6 2 4 2 2 2 2 6 2 4 4 1 0 0 9 55 52470 2 6 2 4 2 2 2 2 8 2 4 4 ...

Page 16: ...ce free mobile scaffold towers 16 2 9 Position of the single parts Stirrup step Trapdoor platform End toeboard Side toeboard Diagonal brace Stabiliser Railing Push on end frame 2 m Push on end frame 1 m Guard rail frame 1 m Platform diagonal ...

Page 17: ...d height 5 45m Platform height 4 45m Weight 141 2kg Order No 52140 Scaffold size 0 75x2 50m Working height 6 45m Scaffold height 5 45m Platform height 4 45m Weight 152 1kg Order No 52240 Scaffold size 0 75x3 00m Working height 6 45m Scaffold height 5 45m Platform height 4 45m Weight 164 3kg Order No 52050 Scaffold size 0 75x1 80m Working height 7 60m Scaffold height 6 60m Platform height 5 60m Wei...

Page 18: ... Scaffold height 8 55m Platform height 7 55m Weight 196 6kg Order No 52170 Scaffold size 0 75x2 50m Working height 9 55m Scaffold height 8 55m Platform height 7 55m Weight 215 8kg Order No 52270 Scaffold size 0 75x3 00m Working height 9 55m Scaffold height 8 55m Platform height 7 55m Weight 237 4kg Order No 52080 Scaffold size 0 75x1 80m Working height 10 40m Scaffold height 9 40m Platform height ...

Page 19: ... 45m Scaffold height 5 45m Platform height 4 45m Weight 170 5kg Order No 52440 Scaffold size 1 35x2 50m Working height 6 45m Scaffold height 5 45m Platform height 4 45m Weight 186 2kg Order No 52540 Scaffold size 1 35x3 00m Working height 6 45m Scaffold height 5 45m Platform height 4 45m Weight 203 0kg Order No 52350 Scaffold size 1 35x1 80m Working height 7 60m Scaffold height 6 60m Platform heig...

Page 20: ... Scaffold height 8 55m Platform height 7 55m Weight 249 0kg Order No 52470 Scaffold size 1 35x2 50m Working height 9 55m Scaffold height 8 55m Platform height 7 55m Weight 277 8kg Order No 52570 Scaffold size 1 35x3 00m Working height 9 55m Scaffold height 8 55m Platform height 7 55m Weight 308 6kg Order No 52380 Scaffold size 1 35x1 80m Working height 10 40m Scaffold height 9 40m Platform height ...

Page 21: ... the corners of buildings 6 Using ladders crates or similar means to increase the height of the platform is prohibited 7 Tools and materials may only be handed upwards Always take the weight of tools and materials into consideration to avoid overloading the work platform The person handing the load upwards must not let go of it until the person receiving it has a firm hold on it 8 Scaffold towers ...

Page 22: ...red in such a way that they are protected from the elements During transport to and from the place of storage the scaffold tower components must be secured to prevent sliding and impact The scaffold tower components must not be thrown during loading or unloading Ballast weights Order No 42912 5 Structural safety regulations 5 1 General information Chassis beams and stabilisers ensure that the scaf...

Page 23: ...e easily Check the fail safe device wing bolt locking pin on the chassis beams and basic frame Stop springs Check for warping crushing cracks and correct seating If you require further information or if problems not covered in these assembly and usage instructions occur you can contact the manufacturer directly see Section 1 2 We would also like to point out that these assembly and usage instructi...

Page 24: ... Push on end frame normal 0 75 m x 1 12 m 42905 0 75 m x 1 96 m 42904 Push on end frame wide 1 35 m x 1 12 m 42902 1 35 m x 1 96 m 42901 Diagonal brace 1 80 m 42937 2 50 m 42908 3 00 m 42938 Platform diagonal 1 80 m 42978 2 50 m 42979 3 00 m 42980 Triangular stabiliser 2 25 m 2 45 m 42926 ...

Page 25: ...5 Z600 Railings 1 80 m 42955 2 50 m 42956 3 00 m 42957 Guard rail frame 0 75 m 42906 1 35 m 42903 Trapdoor platform 1 80 m 42931 2 50 m 42910 3 00 m 42933 Platform without trapdoor 1 80 m 42932 2 50 m 42930 3 00 m 42934 Swivel castor with height adjuster 200 mm piece 42917 ...

Page 26: ...Assembly and usage instructions Z600 brace free mobile scaffold towers 26 End toeboard 0 75 m 42913 1 35 m 42911 Side toeboard 1 80 m 42943 2 50 m 42914 3 00 m 42944 Stirrup step 0 40 m 42940 ...

Page 27: ...Assembly and usage instructions Z600 brace free mobile scaffold towers 27 Z600 7 Accessories Ballast weight 10 kg 42912 Wall anchor 0 90 m 42920 ...

Page 28: ...Assembly and usage instructions Z600 brace free mobile scaffold towers 28 NOTES ...

Page 29: ...Assembly and usage instructions Z600 brace free mobile scaffold towers 29 Z600 NOTES ...

Page 30: ...Assembly and usage instructions Z600 brace free mobile scaffold towers 30 NOTES ...

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Page 32: ...No 291304 No 5021722 v0109 ...

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