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03/12/2013

Z.R. Tool Inc. (905) 836-0590 - Strapping Machinery, Tools & Parts

www.zrtool.com/html/MS25Manual.htm

3/8

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ADJUSTMENTS

TO ADJUST SEALING DEPTH
Loosen nut (position 33), adjust hexagon socket set screw (position 46) with a hexagon
key, turn counterclockwise to increase sealing depth, or turn clockwise to decrease sealing
depth, re-tigthen nut.

TO ADJUST CLEARANCE BETWEEN THE FEEDWHEEL (POSITION 5) AND GRIPPER
(POSTION 27)
The clearance between the feedwheel and the gripper should be .012" (.31 mm). If the
clearance is more or less than this, it must be adjusted.

To reduce the clearance: loosen nut (position 33A), turn hexagon socket set screw
(position 32) counterclockwise with a ball hexagon key, re-tighten nut.
To increase the clearance: loosen nut (position 33A), turn hexagon socket set screw
(position 32) clockwise with a ball hexagon key, re-tighten nut.

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REPLACEMENT OF PARTS

*Please Note: If you are not familiar with the following replacement procedures, please
contact your authorized 

dealer for a demonstration or for service.

To Replace The Feedwheel (Position 5)

1. Remove external retaining ring (position 3).
2. Remove tensioning assembly (consisting of tension lever (position 11) and feedwheel

shaft (position 2)).

3. Install new feedwheel with the "O" marking facing the strap guide (position 4), re-

install tensioning assembly observing the key way position during assembly.

4. Re-position strap guide onto the protruding feedwheel shaft.
5. Re-install external retaining ring.

To Replace The Gripper (Position 27)

Note: The gripper is held in a non-adjustable position with spring tension pin (position 28).

1. To remove gripper, use drift pin matching the dimension of the spring tension pin

(position 28) and drive the tension pin into the tool base, until the gripper comes loose
from it's position.

2. Lift feedwheel lever (position 7) to access gripper.
3. Clean cavity area and add one drop of a thin grade of oil in the cavity.
4. To install new gripper, place the gripper into the cavity of the tool base. Re-install the

spring tension pin and drive it into the hole of the tool base, until it is flush with the
tool base.

To Replace The Knife (Position 17)

1. Remove housing cover (position 52), by removing 4 hexagon socket shoulder screws

(position 50).

2. With pliers pull knife from slot on die and knife block (position 13).
3. Install new knife observing spring tension pin (position 18) aligns with same slot on die

and knife block.

4. Make sure area is clean and well greased.
5. Re-install housing cover, then re-install hexagon socket shoulder screws with a drop of

Loctite* No. 222 on the thread of each screw.

To Replace The Punch (Position 26)

1. Remove 2 cheese head machine screws (position 24) located on the underside of the

tool base.

2. Remove punch, clean area, replace with new punch, then re-install cheese head

Summary of Contents for MS25-1

Page 1: ...d all parts are manufactured or treated for these extreme conditions Performance of your tool will be affected if any other parts are used which may cause injury top of page SPECIFICATIONS Model Number Strap Width Strap Thickness MS25 1 1 2 13 mm 020 025 0 5 mm 0 635 mm MS25 2 5 8 16 mm 020 025 0 5 mm 0 635 mm MS25 3 3 4 19 mm 020 025 0 5 mm 0 635 mm 015 019 038 mm 0 48 mm requires knife ZR 0070 T...

Page 2: ...C Place right hand firmly on the tension lever for supporting the tool With left hand push the sealing lever forward until it reaches the stop D Move the sealing lever back to its original position To release the tool with right hand pull the feedwheel lever towards the sealing lever pushing the lever to the left away from the sealing section top of page MAINTENANCE Clean the sealing section regul...

Page 3: ...4 re install tensioning assembly observing the key way position during assembly 4 Re position strap guide onto the protruding feedwheel shaft 5 Re install external retaining ring To Replace The Gripper Position 27 Note The gripper is held in a non adjustable position with spring tension pin position 28 1 To remove gripper use drift pin matching the dimension of the spring tension pin position 28 a...

Page 4: ...move die clean area and replace with new die then re install cheese head machine screws with a drop of Loctite No 222 on each screw 8 To re install the internal assembly follow above procedures in reverse order 9 Re install the eccentric shaft observing it s relative position to the cam position 36 10 The cam lever position 54 must engage with it s tip into the cavity of the cam The components sho...

Page 5: ...in its slot in the housing Figure 1C Make sure the cam lever is attached to the eccentric shaft Then push it through the hole of eccentric shaft plunger and the housing until it is flush Figure 1D Turn the cam with pliers in a clockwise direction until it sits in position shown in this drawing Figure 1E Turn cam lever in a clockwise direction with fingers until it sits in front of the cavity of th...

Page 6: ... Number Part Name Parts per Tool 1 1A ZR 0001 Woodruff Key 2 2 ZR 0002 Feedwheel Shaft 1 3 ZR 0003 External Retaining Ring 1 4 ZR 0004 Strap Guide 1 2 13mm 1 4 ZR 0005 Strap Guide 5 8 16 mm 1 4 ZR 0006 Strap Guide 3 4 19 mm 1 5 ZR 0007 Feedwheel 25 1 6 ZR 0008 Roller Bearing 1 7 ZR 0009 Feedwheel Lever 1 8 ZR 0010 Washer 1 9 ZR 0011 Roller Clutch and Bearing Assembly 1 10 ZR 0012 Roller Clutch 1 1...

Page 7: ...crew 1 36 ZR 0042 Cam 1 37 ZR 0043 Ball 1 38 ZR 0044 Compression Spring 1 39 ZR 0045 Die Block Back Up 1 40 ZR 0046 Spring Tension Pin 1 41 ZR 0047 Spacer 1 42 ZR 0048 Pin 1 43 ZR 0049 Strap Stop Rear 1 2 13mm 1 43 ZR 0050 Strap Stop Rear 5 8 16mm 1 43 ZR 0051 Strap Stop Rear 3 4 19mm 1 44 ZR 0052 Nut 1 45 ZR 0053 Housing MS25 1 46 ZR 0054 Hexagon Socket Set Screw 1 47 ZR 0055 Roller Bearing 1 48 ...

Page 8: ...03 12 2013 Z R Tool Inc 905 836 0590 Strapping Machinery Tools Parts www zrtool com html MS25Manual htm 8 8 ZR 0066 Tools 1 Top of page Click here for Trade Sheet Back Email Us ...

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