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YSI MultiDO 5400, User Manual

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Summary of Contents for MultiDO 5400

Page 1: ...YSI Incorporated 5400 5500D 01 5500D 02 5500D 04 MultiDO Monitor Control Alarm Instruments User Manual ...

Page 2: ...nvironmental Specifications 14 Input System Specifications 14 Component and System non input Specifications 16 2 Safety 19 THIS IS IMPORTANT 20 Warnings and Cautions 20 Warnings 21 Cautions 23 3 Installation Wiring 25 Hardware Installation 26 Step 1 Install 5X00 27 Location Considerations 27 Mount the 5X00 28 Surface Mount 28 Rail Mount 29 Panel Mount 29 Install the Weather Shield 33 Step 2 Locate...

Page 3: ...80 Main Menu 81 Calibration Menu 81 Getting Ready to Calibrate 82 Calibration Log 83 DO 83 Directions to Calibrate DO Sensor Sat 83 Directions to Calibrate DO Sensor mg L 84 Local vs Remote Instruments 86 System Menu 86 Adjust Contrast 87 Buzzer 88 BackLighting Timer 89 Communication 89 Email Alarming 90 Ethernet 92 Node Network 97 Send Test Email Msg 99 Email Retry Delay 100 Force Serial Port 101...

Page 4: ...ents 6 Maintenance 207 Maintenance 208 Probe Maintenance at the Deployment Site 208 Algae and Debris 208 Calibration Checks 209 Recommended Quality Assurance Protocol 209 Alternative Quality Assurance Protocol quick check and adjustment 210 Sensor Care and Maintenance 211 DO Sensor 211 YSI 626250 sensor maintenance 211 YSI 5422 Electrode Maintenance 212 YSI 5420 and 5421 Sensor Maintenance 213 Rec...

Page 5: ... 5500 Product Description User Manual Guide Specifications Appendix 9 Contact Us 258 Ordering and Technical Support 258 Service Information 258 Appendix 10 Recycling 259 Recycling 259 Battery Disposal 259 Index 260 Table of Contents ...

Page 6: ...d Safety Guide optional AquaManager PC software serves as monitor management tool via direct RS232 or TCP IP connection AquaManager is required to configure IOEM instruments on a network NEW Introduction email alarming via TCP IP from instrument and or AquaManager local or TCP IP connection NEMA 4X IP65 enclosure See Product Specifications page 13 for complete details on all 5X00 features A config...

Page 7: ...on on configuring 5X00 instruments Chapter 5 AquaManager starting on page 197 provides general information regarding the PC software program The AquaManager program includes an exten sive on line help system which contains detailed information that is not provided in this manual This icon is used throughout the manual to indicate helpful information for Aqua Manager users Is used to bring attentio...

Page 8: ... 99 9 0 01 mg L 0 10 mg L 0 1 mg L 10 60 mg L Introduction Response Time 95 of reading in 36 seconds for 2 0 mil Teflon membrane Cable lengths 4 10 20 m special order up to 100m Flow require ments 6 inches per second or 15 24 cm second for 2 0 mil Teflon mem brane Other manual salinity compensation for DO mg L readings Sensor Type 5500D 01 5500D 02 5500D 04 Optical Dissolved Oxygen dynamic lumines...

Page 9: ...stem Firmware Feature Specification Timer Systems 4 timers 10 daily events per timer system 4 feed timers includes sensor FCR control Flash Memory Firmware field upgradable with local PC connection Data Logging non volatile data log memory storage of 4750 records sensor log 2000 records event log 1250 records calibration log 500 records Configurationlog 1000 records Security password protection Da...

Page 10: ...YSI 5X00 18 2 Safety IMPORTANT safety information Read this chapter before installing 5X00 components and peripheral devices This page left intentionally blank ...

Page 11: ...es de sécurité ne sont pas suivies Safety CAUTION RISK OF DANGER This symbol identifies installation and operation procedures that can result in personal injury or damage to equipment if safety information is not followed These symbols appear in the left margin of the page to highlight safety information as it applies to a particular installation or operation step A complete list of all safety cau...

Page 12: ...regarding installing and servicing peripheral devices AVERTISSEMENT ne surchargez pas les relais Vérifiez que la surtension de démarrage ne dépasse pas la capacité de charge nominale du relais Prenez con Safety Safety naissance de toutes les consignes de sécurité concernant l installation et l entretien des appareils périphériques WARNING The5X00isnotfused Fusesusedinanyperipheralequipmentshould b...

Page 13: ...YSI 5X00 24 3 Installation Wiring Installing wiring 5X00 components and peripheral devices This page left intentionally blank ...

Page 14: ...installation Phillips head screwdriver to remove 5X00 front panel to access I O board and lower board assembly necessary tools for cutting mounting holes in mounting brackets rail mount and or control panel panel mount 5 32 Allen wrench panel mount only electric drill and bits for mounting 5X00 panel or rail and for drilling rub ber grommets in bulkhead fittings small flat head screwdriver to term...

Page 15: ...cm in diameter The rail mount kit YSI model number 6509 includes u bolts a pre drilled metal plate washers and nuts 1 Drill holes in the mounting brackets to fit the u bolts Use the pre drilled metal plate as a template 2 Fasten the mounting brackets to the back of the 5X00 with the mounting screws as shown in figure 3 2 3 Tighten the screws securing the brackets to the 5X00 4 Place the u bolts ar...

Page 16: ...ssing the two IDC header connec tors located on the front panel out away from the IDC header figure 3 5 Figure 3 5 3 Remove and retain four screws that secure display board into top panel enclosure figure 3 6 Display board is mounted on panel attached to 5X00 top panel I O Board wiring diagram is located on the display board panel Figure 3 6 4 Carefully lift out the display board and remove the la...

Page 17: ... front panel to the frame using mounting screws Follow procedures provided at Close Front Panel page 41 to secure 5X00 and protect internal electronics 14 Tighten the screws securing the 5X00 to the panel Install the Weather Shield Install the weather shield for outdoor installations The weather shield can be used with either a surface or rail mount The weather shield kit model number 6505 include...

Page 18: ...iple DO sensors Example if the temperature source for DO1 and DO2 is the temperature sensor connected to Aux 3 at the DO1 sensor location it is important that the temperature at the DO2 sensor location is the same as at DO1 sensor location See Chapter 4 Sensor Setup page 150 for information on configuring 5X00 sen sor systems User defined DO system configuration items include Display format i e un...

Page 19: ... probe cabling is not routed near rotating machinery and or equipment involving electrical switching or regulation so that the sensor assembly and cabling are located away from sources of electrical interference such as UV sterilizers florescent lighting ballasts pumps any high voltage peripheral devices etc CAUTION run high and low voltage cabling through separate bulkhead and conduit 5500 YSI 54...

Page 20: ...uit boards PCBs inside the 5X00 enclosure They are Display board mounted in the front panel I O board is attached to a metal plate inside the enclosure and is visible when front panel is removed DO daughter board mounted to the I O Board Control board connected to the under side of the I O Board Notes I O board and control board including DO daughter board are attached to a metal plate and are ref...

Page 21: ...nel is removed The letters on the metal plate which is attached to the lower board assembly identify ground wire terminationlocationsandpluggableterminalstriplocationsontheI Oboard Letters on the metal plate correspond to the wiring diagram located on the inside of the top panel figure 3 14 A ribbon cable connects the display board mounted in the top panel to the I O board When the 5X00 top panel ...

Page 22: ...icitéstatique Lesinstallateurs doivent observer les procédures de protection acceptées contre les décharges électrostatiques lors du câblage à la carte d E S du modèle 5X00 ou à tout autre composant interne afin d éviter tout risque de dommage Control Board The control board is mounted underneath the I O Board The serial to ethernet device and lithium battery are installed on the control board Com...

Page 23: ...ckup and AC power fails the instrument will be powered by the DC backup which supplies backup power If DC voltage drops below a user defined safe operating range an alarm occurs CAUTION At 120VAC the 5X00 draws 25 watts 0 2 amps Use wiring suitable for that load following all safety information and local electrical codes Back up power is recommended when operating with AC power Backup power can be...

Page 24: ...tenance proce dures should be established if batteries are to be fully powered when used as back up power source Power supply voltage above 16 5 VDC may permanently damage the 5X00 When back up voltage falls below 9 0 volts the 5X00 ceases to operate properly Some switching DC power supplies not supplied by YSI may result in noisy readings Directions to Wire DC Power DC Backup Power WARNING Discon...

Page 25: ...ation H on the I O board Two wires are for the temperature sensor YSI 5421 and are terminated at location L on the I O board Terminate the fifth wire ground drain wire to location E or F of metal plate The YSI 5420 probe assembly has three wires for the DO sensor and does not include any temperature sensor wires ODO probe assemblies have five wires Four ODO sensor wires are terminated at location ...

Page 26: ...terminal strip Wire system DO 3 and system DO 4 sensors to the lower terminal strip see 5500 figures 3 19a and 3 19b The upper and lower DO sensor terminal strips are inverted Be sure ODO sensor wires follow the wire coding below YSI 6060250 ODO temperature digital sensor cable YSI Wire Function Color Coding power 6 3 volts DC for ODO Probe RED GND Sensor GREEN RS485 B bidirectional data WHITE RS4...

Page 27: ...0 L 5400 on I O Board figure 3 20 Temperature sensor s must be thermistors with 10K at 25 C see Appendix 6 Alpha A Curve page 256 Directions to Wire Temperature Sensor s WARNING Disconnect external power to the unit before wiring AVERTISSEMENT déconnectezl alimentationexternedel unitéavantd effectuer un câblage quelconque 1 Mount and install 5X00 and probes pages 27 and 34 2 Open front panel page ...

Page 28: ...nal power to the unit before wiring If any of the relay contacts are connected to a hazardous live circuit ALL contacts on ALL relays must be considered hazardous live and appropriately protected from user contact outside the 5X00 enclosure AVERTISSEMENT déconnectezl alimentationexternedel unitéavantd effectuer le câblage Si un contact de relai quelconque est connecté à un circuit sous ten sion da...

Page 29: ... See Digital Input example figure 3 24 and Analog Input example figure 3 25 Common lettering references are used for both 5400 and 5500 models Notes All aux inputs have input protection the maximum input voltage should not exceed 6 VDC Analog systems will not monitor and or alarm properly if the device that is installed and configured operates outside the configured analog range For proper digital...

Page 30: ... 2 Connect switch wires to Aux Input 1 6 Connect ground wire to G at location Mfor aux 1 and 2 or to at L for aux 3 4 5 or 6 Connect the other wire to L and to 1 or 2 at M Instrument with analog voltage output Auxiliary Input Connector CAUTION Do not input external voltage Figure 3 24 Wire Aux Analog Input 1 Install analog instrument according to manufacturer s instructions 2 Connectanaloginstrume...

Page 31: ...Network traffic speed operates at 230 KB and is not user selectable Remove network terminal strip from any networked slave that is not powered Network rewiring is required if a stub see note below is created when a slave is taken off the network See valid network configuration see figure 3 30 Note A stub is created when the last wired network terminal strip is not connected to a network slave figu...

Page 32: ...al solid blue T white with blue stripe T solid orange R white with orange stripe R green Communications Common C Figure 3 28 is a wiring diagram for the most common 5X00 network configuration where a master 5X00 is the first physical device in the network Figure 3 28 6 Wire all network terminal strips prior to network testing but only connect a network terminal strip to the first and last devices ...

Page 33: ...shown above connect terminal strip to master and outer most slaves slaves 1 and 4 to begin network testing Testing in above graphic would occur first with slaves 1 and 4 and then continuing by testing slave device 2 or slave device 3 until all network wiring is tested use above network wiring testing method when master is not first physical device on network use above network wiring testing method...

Page 34: ...g references are used for both 5400 and 5500 models Directions to Wire Direct RS232 PC Connection WARNING Disconnect external power to the unit before wiring AVERTISSEMENT déconnectezl alimentationexternedel unitéavantd effectuer un câblage quelconque 1 Perform steps 1 4 of 5X00 installation and steps 5 8 as required for the application 2 Open front panel page 41 Installation and Wiring 3 Feed dir...

Page 35: ...ltering common mode and normal mode suppression and nanosecond reaction time Surge suppressors should be internally fused to remove the load if the unit is overloaded or the internal protection fails Signal line suppressors protect low voltage signals and relay outputs from damage due to electrical transients induced in the signal lines from lightning discharges or nearby electrical devices Signal...

Page 36: ...ck Installers must observe accepted ESD Electro Static Discharge procedures while connecting cabling to the 5X00 I O plate or any other internal component or damage may result AVERTISSEMENT le modèle 5X00 utilise des appareils transistorisés sensibles pouvantêtreendommagéspardesdéchargesd électricitéstatique Lesinstallateurs doivent observer les procédures de protection acceptées contre les déchar...

Page 37: ...clude configuration of IOEM slave and channel to be used for a sensor system output AquaManager includes software checks that help to validate IOEM 4 20mA output assignment configuration Front Panel Keys There are seven 7 5X00 front panel keys figure 4 1 Use and keys to scroll and highlight menu lists and to scroll through multiple Run Screens Use key to select and enter highlighted submenu item a...

Page 38: ...ower up the Run Screen is displayed immediately after the YSI splash screen the YSI splash screen appears for approximately 2 seconds Icons displayed at the Run Screen represent individual and systemwide conditions See Run Screen Icons page 76 Run Screen and sensor display formats are user selectable See Display Settings 123 and Sensor Setup Menus page 150 Notes The Run Screen must be displayed du...

Page 39: ...re restored after 30 seconds of completing Svr hold calibration and or factory resets For exceptions see menu specific informa tion in this chapter With alarms enabled alarm icons appear at the systemwide location and individual system location regardless if a relay is assigned to the sensor alarm or general alarm system Configuring the 5X00 ICONS systemwide Meaning Notes RS232 communication blink...

Page 40: ...tructure and screen formats are very intuitive Menus are structured in hierarchical fashion See Appendix 3 Menu Maps beginning on page 225 Example figure 4 3 illustrates the menu path to configure data logging interval Configuring the 5X00 RunScreen Menus System DataLogging DataLogging DataLogging Enabled 1Hour LoggingInterval Timeunits RunScreen Menus SystemMenu DataLogging LoggingInterval Menu H...

Page 41: ...nfiguration is done through this menu The four Main Menu submenus are Calibration System Sensor Setup and Timers Calibration Menu DO sensors s must be user calibrated to ensure accurate measurements Calibrate DO sensors at the Calibration Menu Entering the Calibration Menu de energizes control and alarm relays for the DO system being calibrated Energized DO control relays for systems not being cal...

Page 42: ...l damage figure 4 7 When calibrating to mg L use a ring stand and clamp to secure the sensor in the calibration water sample Older sensors may take longer to calibrate than new ones because the sensor readings may take longer to stabilize Calibration Log Calibration data is stored in the 5X00 calibration log A calibration data record includes sensor information the time and date of the calibration...

Page 43: ...ch as a stir bar 5400 5400 Configuring the 5X00 The DO sensor requires a sample flow rate of at least 3 inches 7 62 cm per second if using the 2 0 mil PE membrane blue and at least 6 inches 15 24 cm per second if using the 2 0 mil Teflon membrane gray 1 If you have not already done so locate and install the sensor if using a YSI 5422 see probe installation instructions included with the sensor 2 N...

Page 44: ...use IOEM and REM instruments input and output devices are always configured to a networked 5X00 instrument system Knowing the difference between local and remote instruments is important since certain menus like 5X00 system and sensor setup menus display local versus remote instrument names differently System Menu Menus System The 5400 System Menu contains 18 submenus The 5500D 01 5500D 02 and 550...

Page 45: ...131 and Sensor Setup page 150 for additional information 1 Enter Buzzer Menu Menus System Buzzer 2 Press or to turn the buzzer either off or on 3 Press to save configuration and return to Run Screen Configuring the 5X00 BackLighting Timer Menus System BackLight Timer When the backlight timer is enabled the backlight will turn on when any front panel key is pressed and then turn off after the user ...

Page 46: ...pear in the alarm emails for the master only Slave alarm emails will report the 5X00 slave serial number and the default system names regardless if the names are user configured Aux digital closed alarm is reported as 0 00 aux digital open alarm is reported as 1 00 Aux analog alarm emails are reported in 0 00 resolution regardless of the display format resolution See General Alarm page General Ala...

Page 47: ...nds email alarms all Autopoller SMS communication is suspended This could potentially delay any AquaManager alarm emails from being sent To disable the serial to ethernet device from sending alarms clear all four Configuring the 5X00 email addresses from the Communication Ethernet menus Clear the email addresses by using the Spc space key on the numeric keypad Save changes at numeric keypad and pr...

Page 48: ...uding static IP port subnet and gateway addresses Numbers between 0 255 are valid for each of the four 4 Gateway IP Ad dress fields Configuring the 5X00 Port Menus System Communications Ethernet Port The default port number for the ethernet module is 10001 Consult the network administrator when configuring this menu Note AquaManager users should program the port number either by force serial port ...

Page 49: ...ext messaging is a service for sending messages to your cell phone or mobile device To use SMS messaging enter the email address in the Menus System Communications Ethernet Email address See Ap pendix 6 SMS page 255 for a list of cellular and mobile companies that support sending text messages Configuring the 5X00 Node Network Menus System Communications Network A node network refers to either one...

Page 50: ... performing step 9 wait at least 30 seconds and then poll the slave node using Aqua Manager Follow AquaManager online Help to Insert node into AquaManager network AquaManager will obtain node configu ration current data and any logs if the node network is wired and config ured correctly Notes An Event and General Alarm if enabled will occur if after ten queries an enabled slave does not respond to...

Page 51: ...retransmitted based on 5X00 slave s and master email retry delay configuration Baud Rate RS232 Menus System Communications Baud Rate Configure the Baud rate for RS232 connections only in the 5X00 to match the baud rate configured in AquaManager Use the default rate of 115200 for fastest communication speed Configuring the 5X00 1 Enter Network menu Menus System Communications Network Baud Rate 2 Pr...

Page 52: ... 4 7 page 106 Note Aux names can also be configured at Menus System Name Devices Sensors Configuring the 5X00 Input Type Menus System Configure Aux Aux 1 6 Input Type Digital 0 1v 0 5v 4 20ma Aux 3 6 Input Type Temperature Select the input type for the device s wired to aux system s Aux Sensor Setup menu selections are based on the aux input type configured at system Configure Aux menu All input t...

Page 53: ...igured to correspond to the minimum input level i e 0VDC or 4mA and maximum input level i e 1VDC 5VDC or 20mA The Min value must be less than Max value Example when using a total dissolved gas pressure sensor 0 5VDC input type enter 400 for min value The 5X00 will display 400 when the input value is 0VDC Configure the max value to correspond to the maximum input value as 400 The 5X00 will display ...

Page 54: ...to save configuration Note The alarm low value must be the min value The alarm high value must be the max value Analog Temperature Aux 3 4 5 and 6 Menus System Configure Aux Aux 3 6 Input Type Temperature Aux 3 4 5 and 6 can be wired and configured for a temperature sensor Temperature systems are configured differently for 5400 and 5500D instruments The differences are explained below 5400 Aux con...

Page 55: ...pe selection Configure suffix minimum Min maximum Max Input Scale Min Input Scale Max and display format menus for non temperature analog inputs To configure setpoints control alarms and relays see specific sensor setup menus for configured input type For E Aux Analog Sensor Setup page 166 For E Aux Temperature Sensor Setup page 168 For E Aux Digital Sensor Setup page 165 NEW Configuring the 5X00 ...

Page 56: ...ux 1 8 Channel Channel menu opens Select the IOEM channel whose wired input location will be used as an input signal for this E Aux system 1 Use to scroll and highlight IOEM channels 2 Press to select 3 Press to save settings and return to Run Screen Notes The Channel menu displays a generic list of instruments being Channel 1 8 The Channel menu will always display Channels 1 8 regardless if the I...

Page 57: ...ions in the Quick Start section to configure IOEM channel mode to digital 4 Enter E Aux menu Menus System Configure E Aux E Aux 1 8 Configuring the 5X00 5 Use and to scroll and select submenus 6 Press to select 7 Configure input type to digital page 111 name page 109 instru ment page 110 and channel page 111 8 Press to save configuration and return to Run Screen 9 Go to Sensor Setup Menus Sensor S...

Page 58: ...menus to verify control alarm values are correct for the application Input Scale Min and Max values Menus System Configure E Aux E Aux 1 8 Input Scale Min Input Scale Max Input scaling allows a way to view data within a specific input range of the input type 0 1v 0 5v 420 ma in greater resolution In the below example 0 1v is the input type and display format 0 The configured Min value is 0 and the...

Page 59: ...arm relays and hold off time 10 Press to save configuration Note The alarm low value must be the min value The alarm high value must be the max value Configuring the 5X00 Temperature Menus System Configure E Aux E Aux 3 6 Input Type Temperature Configure E Aux temperature Configure E Aux system menu 1 Wiretemperaturedevice seeIOEMSafetyandInstallationGuide Chapter 3 Installation and Wiring IOEM in...

Page 60: ... are not accessible at the 5X00 Temperature values can only be obtained using AquaManager Values will be shown in the Aqua Manager data log in C regardless of the selected display format E Aux system datalogs are not visible at the instrument E Aux system datalogs are only viewable using AquaManager Aux Temperature values are only available and stored for temperature systems assigned to a DO syste...

Page 61: ...t E Aux system event logs are stored at the local instrument whose E Aux system is being used and not at the device whose output is creating the event For example if an IOEM channel 2 whose slave address is 4 is configured as an E Aux temperature input for a 5200A slave 14 and a low temperature control relay output for this slave 14 is configured to a 5500 master the 5200A slave 14 and not the mas...

Page 62: ...dditional minutes The 5X00 time will be 10 10am The event log will reflect the configured 5X00 time when the event occurred In this example 9 00am for the start and 10 10am for the end The time must be manually changed for daylight savings time adjustments Daylight savings note Sensor data log records are not overwritten when the Configuring the 5X00 clock is changed unless the instrument is power...

Page 63: ...ring the 5X00 Cap calibration codes are not stored in the 5500D instrument but rather are stored in the ODO sensor Upon selecting DO 1 DO 2 DO3 or DO 4 at the ODO Cal K menu communication initiates between the instrument and the sensor An ODO sensor has six cap calibration codes They are known as K1 K2 K3 K4 K5 and KC Direction to view or upload ODO sensor cap calibration codes 1 Enter ODO Cal K m...

Page 64: ...to run the Flash Program mer utility Configuring the 5X00 The instrument firmware may get corrupted if any of the following occurs during a 5X00 firmware update Firmware Updater window utility is closed AquaManager is closed RS232 cable is removed from 5X00 or PC com port power is disconnected from 5X00 If the 5X00 firmware becomes corrupt and is not updated properly it may be neces sary to return...

Page 65: ...and the Flash Program mer utility still does not upload firmware see Force Downloader page 130 9 The 5X00 will reboot power cycle when firmware upload is complete 10 Select ok when this window appears 11 Close Flash Programmer 12 Verify version information to confirm downloaded code Menus System Version 13 If applicable disable Force Serial Port configuration Notes During upload 5X00 systems are p...

Page 66: ...d hold down the enter key on the front panel Use a paper clip or other sturdy piece of wire to access the reset button through the I O metal plate Ensure that you are only touching the reset button on the I O board and the enter key then turn power on The Downloader bootstrap loader screen should appear on the instrument B C D F G J L Do not connect or disconnect IDC ribbon cable when 5200A is pow...

Page 67: ...m is active See page 86 for explanation of local versus remote instruments Configure General Alarm relay Use AquaManager to configure system inputs and outputs page Use AquaManager to configure Sensor Setup menus on page 150 1 Wire relay output device to local instrument or any networked 5X00 instrument page 54 OR 1 Wire relay output device to REM see IOEM REM Safety and Instal lation guide Chapte...

Page 68: ...sors Menu opens Configuring the 5X00 2 Use to scroll and highlight submenus 3 Press to select 4 Use keypad to configure name 5 Press to save configuration and return to Run Screen Notes See information regarding instrument and relay name conventions across a node network page 136 Names can contain up to 20 characters Use AquaManager to easily configure names using the PC keyboard See AquaManager h...

Page 69: ...w Notes User configured instrument system and relay names are displayed through out AquaManager systems management tab User configured names are also displayed at mapping Local instrument and relay names Sensor instrument menu displays config ured or default local instrument name at instrument field when a prior relay assignment has not been made Configuring the 5X00 Sensor relay menu displays con...

Page 70: ...ld Off time is five 5 seconds and cannot be user configured Once the low battery general alarm has been acknowl edged by pressing one of the 4 softkeys it is not reset See General Alarm page 131 Configuring the 5X00 1 Verify AC and DC power supplies are properly wired and powered See wire power page 45 2 Enter Power Fail Alarm menu and submenus Menus System Power Fail 3 Use to scroll and highlight...

Page 71: ...tory Menus System Service Reset To Factory The Reset to Factory menu allows resetting of some or all of 5X00 systems to factory defaults Example if Clean Probe Timer is user configured to 60 days performing a factory reset will reset the Clean Probe Timer to 90 days which is the factory default setting and not the user configured value See Appendix B Menu Maps starting on page 225 for factory defa...

Page 72: ...d to scroll and highlight submenus 2 Press to select 3 When prompted Are you sure select one of the following to confirm 4 Press to save configuration and return to Run Screen Configuring the 5X00 Reset Sensors Menus System Service Reset To Factory Reset Sensors Specific sensors aux system or all sensor and aux systems listed in the Reset Sensors menu can be reset to factory default 1 Use and to s...

Page 73: ... the output test menu was entered even though the relay is not energized To reset systems after exiting the Relay Test menu power cycle the 5X00 Directions to test outputs 1 Enter Output Test menu Menus System Service Output Test Output Test infor mation warning window is displayed 2 at Run Screen to proceed with Output Test Output Test Menu opens Configuring the 5X00 3 at Instrument menu Device A...

Page 74: ...tem Service Hold Pressing at the Run Screen puts the 5X00 into Service Hold The Service Hold time is user selectable 1 255 sec min or hours Service Hold turns off any active relays and disables any sensor aux and timer system relays from energizing regardless of value or condition 5X00 alarm emails are not sent during service hold After the service hold time expires or is cancelled the sensor syst...

Page 75: ...X00 AquaManager and the System Menu AquaManager users can configure most 5X00 system menus from a PC After polling the 5X00 use Systems Management from the node window to view and upload 5X00 configuration System menus are configured at the Setup tab selections Notes Always manually poll the 5X00 after uploading configuration changes and verify uploaded information is retained When configuration c...

Page 76: ...figured This generic list in no way accurately depicts the instruments on the actual node network In this example the node network consists of a master and slave 2 slave 4 and slave 11 and slave 16 yet at the system control instrument menu a generic list of instruments is displayed Which generic list includes Local Machine Master and Slaves 1 31 and not just the 4 instruments on the node network T...

Page 77: ...X00 outputs to turn on and off in order to maintain certain water conditions as close to the setpoint as possible 5X00 instruments have three control modes They are Set Point control which is described starting on this page PID PWM and PID 4 20mA control which are described starting on page 159 Control mode configuration determines how a 5X00 instrument maintains a water parameter as close to setp...

Page 78: ...digit above set point value Configuring the 5X00 Figure 4 8 shows how the 5X00 operates based on a set point control sensor setup configuration In the example provided DO range low and range low 2 devices will energize at 5 0 and 4 0 respectively The alarm low system becomes active at 3 5 Range 1 Low Alarm ON High Alarm ON High Range 1 ON Optimal Setpoint Value Lower Parameter Values High Alarm Se...

Page 79: ...trol Timed control is available for high temperature and high and low analog aux and E Aux systems In timed set point control mode control relays are controlled by tim ers as opposed to water system value All systems can be controlled in a non timed normal control mode by configuring dose on chiller on time to 0 This will cause the system s control relays to remain energized until the set point va...

Page 80: ...ol modes PID stands for Proportional Integral and Derivative PWM stands for pulse width modulation PID PWM and PID 4 20mA control modes operate similarily but use different output to control the control outcome The difference is that a system configured in PID PWM control mode uses a relay as the output control device and a PID 4 20mA control mode system instead drives a 4 20mA output device such ...

Page 81: ... in print Please familiarize yourself with additional information in order to further your understanding of the PID PWM control method NEW Configuring the 5X00 AquaManager includes a PID Tuning tool which allows simulation of various control action values and functions The PID tuning tool should be helpful in mimicking your system through simulation The AquaManager PID Tuning tool is explained in ...

Page 82: ...terval time expires PID Alarm System Alarm values set the acceptable control range Enable and configure system s alarm to activate alarm output devices s view alarm icons hear audible alarm and or receive alarm notifications sent via email or cell phone SMS page 90 Config ure high and low alarm values to set alarm thresholds Alarm system s becomes active when value is low alarm value or high alarm...

Page 83: ...ch open or switch closed condition Only one relay can be configured in a digital system Enabled relay will energize based on the condition configured in the control alarm on menu Configuring the 5X00 When enabled Aux digital relay energizes when configured control alarm on con dition occurs Aux relay energizes after configured aux hold off time When alarms are disabled and as long as control alarm...

Page 84: ... enabled Aux alarms must be enabled to trigger General Alarm General Alarm may still be active even though aux system is no longer in alarm See aux relay information below and General Alarm page 131 E Aux system datalogs are not accessible at the 5X00 They must be viewed using AquaManager Aux and E Aux Analog 0 1VDC 0 5VDC and 4 20mA Menus Sensor Setup Aux 1 6 E Aux 1 8 Configure analog control an...

Page 85: ...be configured to use an IOEM channel as a temperature input See IOEM REM Safety and Installation guide for wiring and input channel con figuration E Aux temperature sources cannot be associated with DO systems for temperature compensation E AUX Configuring the 5X00 5400 only Aux configured temperature systems can be configured as the tem perature compensation source for any of the four DO channels...

Page 86: ... system inputs and outputs page 150 AND 2 See Control modes Set point Control Mode and Alarms page 153 E Aux temperature set point control mode can operate in normal or timed mode page 157 and PID control mode page 159 1 Wire temperature input at IOEM for E Aux system see IOEM REM Safety and Installation guide Chapter 3 Step 5 Wire IOEM inputs 2 Wire relay output device to local instrument or any ...

Page 87: ... temp source or enable another aux temperature source for that DO system DO 1 4 Menus Sensor Setup DO 1 4 Salinity Temp Compensation for DO Measurements In order to report accurate DO values the salinity and temperature of the water around the sensor must be known and compensated for For accurate DO mg L readings the salinity value of the water being monitored should be entered as a ppt parts per ...

Page 88: ...Source Aux Input ODO Probe 4 Configure Control Mode 152 Menus System Sensor Setup Set Point Control PID PWM Control 5 Use to scroll and highlight submenus 6 Press to select 7 Enable and configure submenus See Control Modes and Alarms for menu functionality page 152 Use AquaManager to configure sensor setup menus page 150 8 Optional Configure digital 4 20mA output page 178 9 Press to save settings ...

Page 89: ...relays alarm icons and buzzer is suspended when 5X00 is not at Run Screen At sensor log Aux 1 1 00 is reporting open condition Aux 1 0 00 is re porting closed condition Do not enable aux digital alarms when the sensor is in the control alarm con dition Enabling aux digital alarms when sensor is in control alarm condition can result in aux system not properly processing existing alarm condition One...

Page 90: ...ed at the instrument entering a specific menu results with an information window stating 4 20mA out can only be changed in AquaManager 4 20mA menu configuration information is provided at AquaManager Help See AquaManager Help contents working with nodes expansion modules ioem ex pansion module configure ioem 4mA 20mA output to a 5X00 system bookmark Configure 4 20mA outputs at sensor system tabs i...

Page 91: ...vent 1 starts at 10 15 for 25 minutes event 2 starts at 10 25 for 25 minutes relay turns on at 10 15 relay turns off at 10 25 relay turns on at 10 25 relay turns off at 10 50 Configure 0 duration time to disable any of the 10 timer events Timers configured over 86399 seconds seconds in a day are not valid If a timer is active relay energized the timer is NOT recalculated when the 5X00 time and or ...

Page 92: ...e energize at 9 00 am There is a 30 second delay at power up before timers become active Timer relay off times drift by 2 when duration is longer than 5 minutes The drift increases the relay on time Feed Smarttm Timers 1 4 Menus Timers Feed Smarttm Timer 1 4 The 5X00 has four feed timers In order to configure feed timer s correctly it is important to understand how the 5X00 functions based on the ...

Page 93: ...f feedings and test calibration data Optional Sensor control and FCR configuration also effect feed duration Notes If a timed feed cycle includes feed times that cross midnight the feed cycle ends prior to 11 59 pm 23 59 of the enabled day when crossing midnight to a disabled day Feeding s will resume on next enabled day Example if Tues through Sat are enabled days and the start time is configured...

Page 94: ...n each following day the 5X00 will use the biomass value along with the feed biomass to calculate the new daily feed weight amount Note The initial daily weight value must be calculated as described above Config uring an invalid initial daily weight will result in incorrect biomass and daily weight calculations when the 5X00 crosses midnight FCR Factor Menus Timers Feed Smart Timer Feeder FCR FCR ...

Page 95: ...ion in feed weight that will occur for out of range enabled feed timer sensors Results from all out of range sensors are added To disable a sensor value from affecting feed duration configure 0 0 as the change for that sensor 5400 5500 Configuring the 5X00 Calibrate Menus Timers Feed Smarttm Timer Feeder Calibrate Calibrating the feeder is essential for proper operation of the feed timer system Fe...

Page 96: ... on new calibration configuration Feed Timer calibration cannot be done using AquaManager AquaManager and the Timer Menu Most Timer menus can be configured using AquaManager After polling the 5X00 node use Systems Management to view and upload 5X00 configurations Select the Feed Smarttm and Timers tabs to view and change configuration Notes Always manually poll the 5X00 after uploading configurati...

Page 97: ...records The Event log stores 1250 records Once the log memory is full the oldest records are overwrit ten with more recent records The number shown in at the Msg s menu reflects the total number of records in the log The 25 most recent records for each log are displayed at the menu Use to scroll and press to view time stamped detail record Use AquaManager to capture all records from 5X00 logs and ...

Page 98: ...eate an event or control message unless a General Alarm relay is enabled Note Enable event logging in the System menu See Event Logging page 120 for additional information E Aux system event logs are stored at the local instrument whose E Aux system is being used and not at the device whose output is creating the event For example if an IOEM channel 2 whose slave address is 4 is configured as an E...

Page 99: ...system value condition Timer systems are not reset To reset timer systems turn power off and then on to the 5X00 Press to exit Service Hold The Run Screen displays a clock count down of the Service Hold remaining time Notes If a timer is active relay energized at service hold the relay will not reenergize after service hold expires regardless if timer time has not expired There is only one on time...

Page 100: ...g systems 32 bit and 64 bit AquaManager has the following system requirements on your PC PC capable of running Windows 2000 Microsoft Windows 2000 workstation or server OR XP home or professional SP3 OR Vista SP1 OR 7 VGA display card CD ROM Drive Total RAM installed 16 Megs or greater 100 MB of free hard disk space Internet Explorer 7 0 or higher Adobe Flash 10b or higher Administrator privileges...

Page 101: ... Explorer Screen is displayed when AquaManager is launched At the Explorer Screen the network tree is displayed The tree includes network group and node folder s along with node systems that are used for mapping The tree is represented in hierarchical format AquaManager The following configuration and tasks are performed from the Explorer Screen create open and export networks insert and configure...

Page 102: ...ayed at the top of the graph during a manual poll Systems Management To open Systems Management click on the Systems Management button located to the right of the graph in the Node Window Use the tabs to view and upload configuration to node The node configuration displayed is based on last poll The following configuration and tasks are performed from Systems Management forms view and configure no...

Page 103: ...d by the user When the node s is polled new log records and the node configuration are saved to the AquaManager database Autopoll must be running for the AquaManager email and mapping to operate Launch Autopoll at the Explorer Window Tools Launch Autopoller AquaManager The Autopoller Window opens when Autopoller is launched Mapping Create a network map to display current conditions for 5X00 nodes ...

Page 104: ...onfiguration The node configuration is stored in the network database and is verified and updated at each Autopoll SMS communication interval Autopoller must be running for AquaManager to generate alarm emails Run Autopoller 24 7 to ensure that alarm emails are sent For the AquaManager alarm email to function properly it may be necessary to send a test email to each email address configured in the...

Page 105: ... it is best to remove and clean the probe if any sig nificant fouling is suspected Maintenance Calibration Checks The sensors are of high quality and should exhibit excellent performance in excess of the warranty period warranty see 257 However the dissolved oxygen sensors will inevitably show some drift during deployment due to physical changes of the electrodes minor fouling of the sensor surfac...

Page 106: ...he probe of a handheld DO instrument can be placed in the Maintenance stream near the 5X00 probe If a comparison of the readings from the recently calibrated DO instrument and the 5X00 indicates calibration drift the 5X00 can be recalibrated Note this comparison should only be used to determine if a calibra tion is necessary once the 5X00 probe has been cleaned of all algae and other debris If a g...

Page 107: ...leaning install a new membrane cap with fresh electrolyte and then perform a calibration Refer to the instruction sheet included with the Membrane kit for instruction on how to replace a membrane Turn the instrument on and allow the system to stabilize for at least 30 minutes If af ter several hours you are still unable to calibrate contact YSI Customer Service Gold Cathode Cleaning For correct se...

Page 108: ...the 5X00 monitor and accessories as needed Dampen a cloth with warm water and wipe the outside of the unit You may use mild detergent with water if necessary Do not use acid based alkali based or other organic solvent based solvents e g acetone alcohol etc Storage Proper storage between periods of usage will not only extend the life of the sensors but will also ensure that the unit will be ready t...

Page 109: ... of water making sure that the water does not evaporate over time Sensor Replacement The 5422 DO sensor is user replaceable Refer to the instruction sheet provided with the replacement sensor for detailed instructions Charging DC batteries The 5X00 does not charge batteries Quality assurance maintenance procedures should be established if batteries are to be fully powered when used as back up powe...

Page 110: ...s 8 Pole 2 each If any parts are damaged or missing contact YSI or your YSI representative im mediately Unpacking and Inspection Troubleshooting Appendix 2 Troubleshooting Sensor Troubleshooting When troubleshooting sensors disable the control alarm relays Verify 5X00 wiring and configuration Issue possible cause possible solution inaccurate or fluctuating sensor values improper placement of probe...

Page 111: ...s Troubleshooting Disable control alarm and timer relays when troubleshooting relay out puts Verify 5X00 wiring and configuration Troubleshooting Sensor Troubleshooting continued Issue possible cause possible solution relay does not energize incorrect sensor configura tion See Sensor Set up 150 relay not enabled incorrect timer configuration See Timers 180 30 second delay at power up and or sensor...

Page 112: ...menus on all nodes slow network perfor mance nicked wires improper wiring Verify network wiring See Wire Network 60 Troubleshooting Email Alarm Troubleshooting continued 5X00 Systems Troubleshooting Issue possible cause possible solution time and date lost at power up bad lithium battery replace lithium battery no events in event log event logging not enabled See Event Logging 120 no data in data ...

Page 113: ...ed in hierarchal format All menus are accessed by pressing at the Run Screen Menu maps are provided in the following order 1 Calibration menu 2 System menu 3 Sensor Setup menu 4 Timers menu The example below shows how to navigate the menu maps in the 5X00 First f ind the menu you want to configure For example IP address for the serial to ethernet device Then follow the path highlighted at the top ...

Page 114: ...bmenus Not Available indicates hardware is not installed or menu is not applicable to system configuration The following graphics are used in menu maps Input is required at numeric or alpha numeric keypad display of softkey indicates selection of softkey is required q Make a selection from a pull down menu Use three front panel key to proceed only used at adjust contrast menu The menu map on the f...

Page 115: ...nu Adjust Contrast Buzzer and BackLight Timer Menu Maps System Communication Ethernet Not Available DHCP Enabled IP Address 192 168 168 100 Subnet Mask 255 255 255 0 Gateway 192 168 168 1 Port 10001 1 65535 DNS Address 192 168 1 1 Email Address Email Address Email Address CC Email Address CC Network Master Master Slave 1 31 Termination Relay Enabled Run Screen Menus System Menu Communication Send ...

Page 116: ...l Channel 1 Channel Channel 1 8 Input Type 4 20ma Digital 0 1v 0 5v 4 20ma Temperature Suffix Min 0 10000 to 10000 Max 20 10000 to 10000 Input Scale Min 4 00 suffix 10000 to 10000 Input Scale Max 20 suffix0 10000 to 10000 Display Format 0 0 0 0 0 00 Run Screen Menus System Menu E Aux Aux analog only not available for aux temperature or digital Menu Maps ...

Page 117: ...Maps Run Screen Menus System Menu Date Time System Date Time Set Date Format MM DD YYYY DD MM YYYY MM DD YYYY DD MM YY MM DD YY DD YYYY MM YYYY DD MM DD YY MM YY DD MM YY MM DD MM YY DD MM YYYY DD YYYY MM DD Set Date 1 1 2007 Year 2007 2007 to 2099 Month January January February March April May June July August September October November December Day 1 1 t 31 1 to 31 Set Time Format 12 Hour 12 Hou...

Page 118: ...m Menu Downloader System Downloader Are You Sure System ODO Cal K DO 1 DO 2 DO 3 DO 4 DO 1 K1 C014055B K2 41EC0F72 K3 40AA1077 K4 BE2B631E K5 40B18767 KC 64 5500D 1 5500D 2 5500D 4 only number of DO systems displayed is based on model number and enabled DO systems Run Screen Menus System Menu ODO Cal K Menu Maps Run Screen Menus System Menu Password System Password Password Disabled Set Password ...

Page 119: ...o have access to these menu items Run Screen Menus System Menu Serial Number System Serial Number 53 1122330 Run Screen Menus System Menu Service Hold System Service Hold Disabled Service Hold Enabled Service Hold Off 5 Min 1 to 255 Time Units Min Sec Min Hours Run Screen Menus System Menu Version System Version Display Board 1 46 Control Board 1 46 Compiled Date Nov 1 2011 Compiled Time 07 53 01 ...

Page 120: ...d 4 20ma E Aux 1 8 Name Disabled 4 20ma Probe Disabled Control Mode Set Point PID PWM PID 4 20mA Alarm Disabled Hold Off 15 Sec 1 255 Time Units Sec Sec Min Hours Alarm Low 0 Suffix Run Screen Menus Sensor Setup Aux and E Aux Analog all control modes unless indicated at column 2 Alarm Low 0 Suffix Relay Disabled Alarm Low Disabled Instrument Instrument Device Address Local Machine Master Slave 1 3...

Page 121: ...ime Units Sec Min Hours Output 4 20ma Disabled Aux X disabled Instrument Channel Min 0 0 Max 100 0 Output Scale 4 0mA Output Scale Max 20 00 mA all menus must be configured using AquaManager Menu Maps Sensor Setup Temperature Enabled Temperature Enabled Control Mode Set Point PID PWM PID 4 20mA Display Format Celsius Run Screen Menus Sensor Setup Aux 3 6 and E Aux 1 8 Temperature all control modes...

Page 122: ...O Name Enabled DO Enabled Control Mode Set Point PID PWM PID 4 20mA Alarms Disabled 5400 only Probe Type Run Screen Menus Sensor Setup DO1 4 all control modes unless indicated at column 2 Galvanic 5400 only Membrane Type Teflon 2 0mil Display Format mg l mg l Sat mg l and Sat mg l and Temp Sat and Temp mg l Sat and Temp Salinity 0 ppt 0 80 ppt Elevation 0 Feet 0 200X100ft 5400 only Temp Source Use...

Page 123: ...lay Unassigned Relay 1 8 Set Point control only Range High 2 8 70 mg l 8 5 to 60 00 mg l Set Point control only Relay Disabled Range High 2 Disabled I t t I t t Instrument Instrument Device Address Local Machine Master Slave 1 31 Relay Unassigned Relay 1 8 Alarm High 9 00 mg l 8 7 to 60 0 mg l Relay Disabled Alarm High Disabled Instrument Instrument Device Address Local Machine Master Slave 1 31 R...

Page 124: ... Minutes 0 1 59 Seconds 0 1 59 Mode AM Mode AM AM PM End Date 01 01 2007 Year 2007 2007 2099 Month January Jan Dec Day 1 1 31 Menu Maps End Time 12 00 00 AM Hours 12 1 12 Minutes 0 1 59 Seconds 0 1 59 Mode AM AM PM Sun Sat Disabled Continued from prior page FeedSmart Timer 1 4 Sensors Disabled Sensors Disabled DO Low 0 00 mg l 0 to 60 00 DO High 0 00 mg l 0 to 60 00 DO Change 0 01 0 00 to 9 9 Temp...

Page 125: ...ons and flicker in public low voltage supply systems for equipment with rated current 16A per phase and not subject to conditional connection IEC61010 1 2010 Declaration of Conformity Supplementary Information All performance met the continuous unmonitored operation criteria as follows ESD EN61000 4 2 2008 2nd edition Radiated Immunity EN61000 4 3 2006 A1 2007 3rd edition EFT EN61000 4 4 2004 2nd ...

Page 126: ...y energy and if not installed and used properly may cause interference to radio and television reception It has been type tested and found to comply with the limits for a Class A or Class B computing device in accordance with the specification in Subpart J of Part 15 of FCC Rules which are designed to provide reasonable protection against such interference in a residential installation However the...

Page 127: ...880 for AC version only included with AC version Adapter DB 9 to RJ 45 655383 included with instrument AquaManager Software single and network use 655363 Compression Plugs Large 605230 2 each included with instrument Compression Plugs Large 605229 2 each included with instrument Compression Plugs Medium 605898 3 each included with instrument Compression Plugs Small 605804 4 each included with inst...

Page 128: ... would be 8585551212 messaging sprintpcs com Note the maximum size of your email address or cell phone information is 49 characters This should be large enough to cover most email addresses Below is a list of major USA Cellular and Pager companies that support sending Text messages to a Cell Phone or pager device via email xPort Ethernet solution If your carrier is international or is not listed h...

Page 129: ...lacement The end user making a claim under any of these warranties is responsible for all product removal and reinstallation costs related to any product repair or replacement under any such warranty Limitation of Warranty This warranty does not apply to any YSI product damage or failure caused by 1 failure to install operate or use the product in accordance with YSI s written instructions 2 abuse...

Page 130: ...e instrument for service The form may be downloaded from www ysi com by clicking on the Support tab then the Product Return Form button Contact Us Appendix 10 Recycling Recycling YSI is committed to reducing the environmental footprint in the course of doing business Even though materials reduction is the ultimate goal we know there must be a concerted effort to responsibly deal with materials aft...

Page 131: ...nalog temperature 107 digital 103 min max values 104 114 Index probe name 102 suffix 104 113 control alarm low and high See sensor setup analog aux non temperature control alarm on open or closed See sensor setup aux digital input scaling 105 114 sensor setup non temperature analog non temperature 166 hold off 164 relay 166 177 sensor setup temperature 168 wiring analog non temperature 59 digital ...

Page 132: ...Defaults See Factory defaults device time out error See Firmware Updater DHCP ethernet menu 93 Display format analog aux non temperature 105 114 Display Settings menu 123 DNS address ethernet menu 95 DO sensor calibration mg l 84 DO sensor calibration sat 83 DO sensor setup 173 E E Aux Offline 173 Email addresses ethernet menu 95 Email alarming 90 5400 email 90 AquaManager email 90 email retry del...

Page 133: ...0 111 Installation 26 35 See also Wiring 5400 location considerations 27 Index Installation and wiring chapter 25 mounting 5400 panel 29 rail 29 surface 28 weather shield 33 qualified installer 12 21 sensors DO 5420 5421 galvanic 37 DO 5422 polarographic 37 location considerations 35 temperature 38 system schematic sample 26 instrument and relay name conventions 136 I O Board 39 accessing 40 IOEM ...

Page 134: ... 123 general alarm 131 name devices sensors 134 password 137 Index serial number 139 service 140 service hold enable and hold off 147 version 148 Timers menu Feed Smart timer 182 Timers 1 4 10 daily event 180 Min max values analog aux non temperature 104 114 mounting 5400 See Installation N Name devices sensors menu 134 Network node network master slave 96 non networked 5400s 101 termination relay...

Page 135: ...temperature sensors 52 Sensor setup menu 150 30 second sensor system hold off 159 160 aux non temperature Index analog 166 digital relay 164 relay 166 177 aux temperature 168 control mode 152 DO 173 set points controls alarms 152 Serial number 139 Service hold 196 configure service hold 147 Service menu 140 See also Reset to factory Set point value 153 SMS messaging 96 SMS messaging formats 255 So...

Page 136: ...ager 224 email alarming 221 Feed Smart timer 224 firmware updater 223 network 222 other 5400 systems 222 relays 220 sensors 219 U under See Sensors over and under values Unpacking and inspection 218 use AquaManager to configure inputs and outputs 150 V Validation error 157 Version firmware 148 Index W Warranty 257 Weather shield 33 Wiring 39 59 accessing I O board 40 aux non temperature 56 analog ...

Page 137: ...Item 605877 Rev F Drawing A605877 May 2015 Copyright 2015 YSI Incorporated ...

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