Yoshitake GP-2000 Installation & Operation Manual Download Page 1

 

■EPDT-014f■

 

Model GP-2000 

PRESSURE REDUCING VALVE   

Installation & Operation Manual 

 

Please read this bulletin thoroughly before using the pressure reducing valve, so that you may 

do so correctly and safely. Please carefully store this bulletin in a handy place. 

 

―――――――――

The following safety symbols are used in this manual. 

――――――――

 

 

Warning 

 

  Caution 

 
 

Contents 

1. Features ····································································· 1 
2. Specifications ······························································· 1 
3. Dimensions and Weights ················································ 2 
4. Operation ···································································· 3 
5. Nominal Size Selection Method 

5.1 Specifications selection chart ······································ 7 
5.2 Safety valve setting pressure chart ······························· 7 
5.3 Characteristics chart ················································· 7 
5.4 Nominal size selection chart ······································· 8 
5.5 Nominal size selection calculation formula ····················· 9 

6. Installation 

6.1 Example of piping ····················································· 9 
6.2 Precautions during installation ···································· 10 
6.3 Installing accessories ··············································· 11 
6.4 Sensing pipe connection method ································ 11 

7. Operating Procedure 

7.1 Precautions during operation ····································· 11 
7.2 Adjustment procedures ············································· 12 

8. Maintenance Procedure 

8.1 Troubleshooting ······················································ 12 
8.2 Precautions during maintenance and inspection ············· 13 
8.3 Disassembly ··························································· 14 
8.4 Precautions during reassembly ··································· 14 
8.5 Exploded drawing ···················································· 15

16 

After Sale Service 

 

 

 

 

This  symbol  indicates  a  potentially  hazardous  situation  that,  if  not 
avoided, could result in death or serious injury. 

This  symbol  indicates  a  hazardous  situation  that,  if  not  avoided,  may 
result  in  minor  or  moderate  injury.  (“Caution”  may  also  be  used  to 
indicate other unsafe practices or risks of property damage.) 

Summary of Contents for GP-2000

Page 1: ...minal size selection calculation formula 9 6 Installation 6 1 Example of piping 9 6 2 Precautions during installation 10 6 3 Installing accessories 11 6 4 Sensing pipe connection method 11 7 Operating...

Page 2: ...50A 15 200A Fluid Steam Inlet pressure 0 1 2 0 MPa 0 1 1 0 MPa Reduced pressure 2 0 02 0 15 MPa Yellow 0 1 1 4 MPa Green 0 02 0 15 MPa Yellow 0 1 0 85 MPa Green 85 or less of inlet pressure gauge pres...

Page 3: ...0 25A Rc 1 160 404 175 226 18 5 156 404 175 226 21 0 32A Rc 1 1 4 190 434 192 226 21 5 176 434 192 226 24 0 40A Rc 1 1 2 190 434 192 226 21 5 196 434 192 226 24 5 50A Rc 2 220 498 216 276 33 0 222 49...

Page 4: ...Weight kg 15A 146 398 170 200 45 175 15 5 20A 146 398 170 200 45 175 15 5 25A 156 404 175 226 46 180 20 0 32A 176 434 192 226 55 188 23 0 40A 196 434 192 226 55 188 23 0 50A 222 498 216 276 65 195 34...

Page 5: ...Pilot Diaphragm 24 Spring 27 Adjusting Screw 34 35 36 Pipe A B C 12 1 Main diaphragm chamber 23 1 Pilot diaphragm chamber 56 Reduced press sensing port 1 When the pressure reducing valve is mounted co...

Page 6: ...is fluid also flows to the reduced side of the body 1 through pipe B 35 and the orifice of joint B 31 that connects to the body Fig 2 Fig 2 3 When the flow rate at the pilot valve exceeds the flow rat...

Page 7: ...to the pilot diaphragm due to variations in reduced pressure This changes the flow rate of fluid to the main diaphragm chamber which controls the main valve travel to obtain appropriate reduced press...

Page 8: ...lve setting pressure chart Determine the reduced pressure of pressure reducing valve Find the intersection point A with the chart curve Next find point B by proceeds horizontally from point A to the l...

Page 9: ...Pa flow rate 600 kg h When determining the nominal size find the point of intersection A of inlet pressure 0 6 MPa and reduced pressure 0 4 MPa Vertically proceed from point A to come across the flow...

Page 10: ...xample of GP 2000 pressure reducing valve The flow rate of the pressure reducing valve is calculated under the following conditions Nominal size 15A saturated steam Inlet pressure of 0 6 MPa Reduced p...

Page 11: ...may hamper correct pressure adjustment 6 Install a steam trap to the inlet sides of the valve to prevent drainage problems Failure to do so may result in drainage problem affecting the original perfo...

Page 12: ...lting in damage to the valve and other equipment when the stop valve is opened quickly 2 Secondary pressure at by pass line must be lower than set pressure Safety valve blows in case secondary pressur...

Page 13: ...justment tighten the lock nut 11 Check for leakage Conduct re tightening as necessary 8 Maintenance Procedure 8 1 Troubleshooting Problem Cause Solution Pressure does not reach the desired value 1 Inc...

Page 14: ...ng strainer and etc First check the said particulars before above troubleshooting Consult factory when cannot make a judgement whether parts need replacement or not 8 2 Precautions during maintenance...

Page 15: ...For nominal sizes 50A to 125A remove bolt 44 of spacer 54 and remove the spacer from the main body 1 main valve spring 13 and entire main valve 6 9 50 and 51 for nominal size 50A main valve spring 13...

Page 16: ...EPDT 014f 15 8 5 Exploded drawing For size 65A to 200A refer to P 16...

Page 17: ...ling surface of the diaphragm bottom and the top cover 2 For size 15A to 125A attach the tee with turning upward the slit part In addition for size 150A and 200A it is equipped with an orifice between...

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