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JOHNSON CONTROLS

27

Section 3 - Installation

Form 160.00-N6 

Issue date: 08/27/2021

3

Initial commissioning

Voltages present within this drive en-

closure may be lethal. Only qualified 

individuals are permitted to commission 

this product.

The drive must be commissioned by quali-

fied personnel only. 

Upstream protection

•  Verify that primary protection exists for the input 

wiring to the equipment. This protection must be 

able to interrupt the available fault current from 

the power line. 

•  All cable entry openings must be sealed to reduce 

the risk of entry by vermin and to allow for maxi-

mum cooling efficiency.

•  Follow all warnings and precautions, do 

not

 ex-

ceed equipment ratings.

Pre-energization check

After installation, but before energizing the MVVSD 

for the first time, use the following procedure to verify 

that the equipment is correctly installed and functional.

•  There is a rating data label on the inside of each 

medium voltage compartment door. Verify that 

the MVVSD ratings properly match the system 

data by checking the following:

1.  Verify agreement of full load current  and 

locked rotor current with the motor name-

plate. 

2.  Verify that input voltage, number of phases 

and frequency matches the MVVSD rating.

3.  Verify that available short circuit current of 

power system is less than the rated short cir-

cuit capacity of the MVVSD.

•  Check connections: Although the equipment and 

devices have been completely tested at the fac-

tory, a final field check must be made that all elec

-

trical wiring and bus bar connections are correct 

and have not become loose in transit. 

•  All blocks or other temporary braces used for 

shipment must be removed.

•  Before closing the enclosure, all metal chips, 

scrap wire and other debris left over from the in-

stallation must be cleaned out.

•  If there is an appreciable accumulation of dust or 

dirt, the enclosure must be cleaned using a brush, 

vacuum cleaner, or a clean lint free brush.

•  The integrity of all bus bar supports must be 

checked for secureness and damage.

•  Make sure that when covers are installed and the 

doors closed, no wires are pinched and that all en-

closure parts are properly aligned and tightened.

•  A supply of spare parts, fuses, and other equipment 

must be established.

Confirmation of wiring

Make the following final checks before applying pow-

er to the unit:

• 

Confirm that the source power is connected to ter

-

minals L1, L2, and L3. Connection of incoming 

source power to any other terminals can damage 

the unit. Refer to the equipment diagrams shipped 

with the unit for any special requirements.

Table 6 - 

Control and oil pump wire numbers and termination points for YKEP-SYS 1

MVVSD connector 

location

MVVSD - 1TB

24

16

53

L

2

R24

67

68

69

Wire numbers

124

116

153

L1

N1

R124

167

168

169

Chiller-wire 

termination location

OptiView panel - TB6

VSOP cabinet

OptiView 

panel - TB6

VSOP cabinet

124

116

153

L1

N1

2

167

168

169

Summary of Contents for YK

Page 1: ...stallation Supersedes 160 00 N6 919 Form 160 00 N6 821 Medium Voltage 500 hp to 2500 hp 2300 V 3300 V 4160 V and 6600 V 60 Hz 3300 V and 6600 V 50 Hz Variable Speed Drives for YK YD and YK EP Chiller...

Page 2: ...this document and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in que...

Page 3: ...ge to Dissipate To A Safe Level Before Working On Equipment Only Qualified Personnel Should Be Permitted To Operate Or Service This Equipment Disconnect And Lock Out Primary And Control Circuit Power...

Page 4: ...lers It is the responsibility of rigging lifting and operating service personnel to verify the applicability of these documents to the equipment If there is any question regarding the applicability of...

Page 5: ...approval cUL UL and CE Environmental 32 F to 104 F 0 C to 40 C max 95 humidity non condensing 5000 ft 1524 m altitude Vibration 0 5 G or less at 10 Hz to 60 Hz Enclosure NEMA 1 IP20 IEC 529 MVVSD req...

Page 6: ...21 Handling and storage 21 Location 22 Drive lifting and assembly 22 Mounting requirements 23 Mounting 23 Electrical connection 24 Control wiring 24 Power wiring 24 Grounding 25 Oil pump wiring 26 Up...

Page 7: ...GURE 10 Ground bus splice connection 25 FIGURE 11 Oil pump connections 26 TABLE 1 Unit model reference 8 TABLE 2 Oil pump drive power supply 11 TABLE 3 Minimum voltage during start up 12 TABLE 4 Contr...

Page 8: ...0 lb 2 722 kg MVVSD2250RK 80 2300 60 2300 60 2250 494 12 500 lb 5 670 kg 6 000 lb 2 722 kg 222 x 50 x 104 564 x 127 x 264 MVVSD2500RK 80 2300 60 2300 60 2500 561 12 500 lb 5 670 kg MVVSD0500RK 92 3300...

Page 9: ...000 lb 5 443 kgs MVVSD2250RK 94 3300 60 3300 60 2250 345 12 700 lb 5 761 kgs 5 500 lb 2 495 kg 174 x 50 x 104 442 x 127 x 264 MVVSD2500RK 94 3300 60 3300 60 2500 391 13 500 lb 6 123 kgs MVVSD0500RK 8...

Page 10: ...60 2250 274 11 200 lb 5 080 kg 4 500 lb 2 041 kg 164 x 50 x 104 417 x 127 x 264 MVVSD2500RK 95 6600 50 4160 60 2500 310 12 000 lb 5 443 kg MVVSD0500RK 85 6600 60 4160 60 500 62 6 400 lb 2 903 kg 74 x...

Page 11: ...voltage and thecontrol relay with 115 V coil 9 Wire 14AWG copper for one way distance of less than 175 ft Wire 12AWG copper for one way dis tance of more than 175 ft but less than 300 ft 10 The follow...

Page 12: ...3 correspond to phase se quence A B and C 19 Control circuit wiring for 3M condenser wa ter pump motor starter is shown for cooling only application For units with Flash Miniature Card Software Versio...

Page 13: ...of 0 1 ohm or less The grounding conductors must be capable of handling anticipated ground fault currents There must be a jumper cable 11 across the ground bus floor sill between any shipping splits...

Page 14: ...Make sure that elec tronic component damage is avoided during the welding process Keep the welded return path as close as possible to the work position The return path must always be within 3 ft of t...

Page 15: ...JOHNSON CONTROLS 15 Section 2 Equipment grounding Form 160 00 N6 Issue date 08 27 2021 2 Figure 1 Grounding details LD14345 Equipment grounding cont d...

Page 16: ...0 N6 Issue date 08 27 2021 Section 2 Equipment grounding Unit dimensional details 74 in x 44 in x 104 in Figure 2 Unit dimensions 74 in x 44 in x 104 in LD14422 I Input M Motor C Controls C Oil Pump 4...

Page 17: ...ipment grounding Form 160 00 N6 Issue date 08 27 2021 2 Unit dimensional details 122 in x 44 in x 104 in Figure 3 Unit dimensions 122 in x 44 in x 104 in LD14423 I Input M Motor C Controls C Oil Pump...

Page 18: ...6 Issue date 08 27 2021 Section 2 Equipment grounding Unit dimensional details 164 in x 50 in x 104 in Figure 4 Unit dimensions 164 in x 50 in x 104 in LD14424 I Input M Motor C Controls C Oil Pump 46...

Page 19: ...pment grounding Form 160 00 N6 Issue date 08 27 2021 2 Unit dimensional details 174 in x 50 in x 104 in Figure 5 Unit dimensions 174 in x 50 in x 104 in LD14425 I I I Input M Motor C Controls C Oil Pu...

Page 20: ...THIS PAGE INTENTIONALLY LEFT BLANK JOHNSON CONTROLS 20 Form 160 00 N6 Issue date 08 27 2021...

Page 21: ...or s has ample clearance and all of the controls are accessible Failure to remove power factor correction or surge capacitors from the load side of the drive can result in serious damage to the equipm...

Page 22: ...esult in serious electrical failure which is not covered by warranty If the appli cation is greater than 5000 ft 1524 m above sea level the drive must be reviewed as a special quote For ad ditional de...

Page 23: ...onnel must install this equipment Install the unit in a secure upright position in a well ventilated area A noncombustible insulating floor or mat must be provided in the area immediately surrounding...

Page 24: ...d a shielded communications cable The six conduc tors are for the following GND Ground L 120 VAC control power line side 2 120 VAC control power neutral side 24 120 VAC start signal from panel to MVVS...

Page 25: ...lectrode to the MV VSD ground bus or ground terminal 2 If not already provided by the factory a main bonding jumper must be installed from the incoming grounded connector bus neutral to the ground bus...

Page 26: ...tions 24 16 53 L 2 R24 67 68 69 GND See Table 4 Table 5 and Table 6 for wire numbers and termination points for YK YD and YKEP units respectively Table 4 Control and oil pump wire numbers and terminat...

Page 27: ...he MVVSD Check connections Although the equipment and devices have been completely tested at the fac tory a final field check must be made that all elec trical wiring and bus bar connections are corre...

Page 28: ...that the MVVSD and associated field wir ing are free from short circuits and grounds The preferred method is to perform a dielectric test at 2 25 times the nominal system voltage plus 2 000 V This mu...

Page 29: ...osed With all removable barriers in place and all doors closed and latched the devices must be turned on with a firm positive motion Protective devices and switches that are not quick acting must not...

Page 30: ...JOHNSON CONTROLS 30 Form 160 00 N6 Issue date 08 27 2021 NOTES...

Page 31: ...5556 5 6 C range Table 7 SI metric conversion Measurement Multiply English unit By factor To obtain metric unit Capacity Tons Refrigerant Effect ton 3 516 Kilowatts kW Power Horsepower 0 7457 Kilowat...

Page 32: ...Pennsylvania USA 17349 1 800 524 1330 Subject to change without notice Printed in USA Copyright by Johnson Controls 2021 www johnsoncontrols com ALL RIGHTS RESERVED Form 160 00 N6 821 Issue Date Augus...

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