Johnson Controls Unitary Products
830867-BIM-B-0412
OUTDOOR SPLIT-SYSTEM
AIR CONDITIONING
MODELS: 13 SEER - CCGD SERIES
2 TO 5 TONS
INSTALLATION MANUAL
®
LIST OF SECTIONS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LIST OF FIGURES
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Minimum Suction Line Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Excess Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation of Vapor Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Quick Connect Refrigerant Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ouick Connect Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Outdoor Unit Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical Furnace Thermostat Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical Field Wiring (Air Handler / Electrical Heat) . . . . . . . . . . . . . . . 6
LIST OF TABLES
Application Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION I: GENERAL
These outdoor condensing units are designed to be connected to a
matching UPG indoor coil. They are equipped with a filter-drier located
in the liquid line.
Units with quick-connect coupling connections are factory charged with
refrigerant to be matched with the appropriate pre-charged line set, and
UPG indoor coil.
The outdoor unit is designed to be placed near the perimeter of the
home, typically alongside or at the back of the home, remote from the
indoor coil. The outdoor unit has been factory run-tested and all compo-
nents of the system are ready for easy, immediate installation.
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words
DANGER
,
WARNING
, or
CAUTION
.
DANGER
indicates an
imminently
hazardous situation, which, if not
avoided,
will result in death or serious injury
.
WARNING
indicates a
potentially
hazardous situation, which, if not
avoided,
could result in death or serious injury
.
CAUTION
indicates a potentially hazardous situation, which, if not
avoided
may result in minor or moderate injury
. It is also used to
alert against unsafe practices and hazards involving only property dam-
age
INSPECTION
As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s delivery receipt. A separate request for
inspection by the carrier’s agent should be made in writing. See Local
Distributor for more information.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Refer to this manual for assis-
tance or for additional information, consult a qualified contractor,
installer or service agency.
This product must be installed in strict compliance with the enclosed
installation instructions and any applicable local, state, and national
codes including, but not limited to building, electrical, and mechanical
codes.
