YOKOGAWA EXA TB TB400G User Manual Download Page 129

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<7. MAINTENANCE>

7-4

IM 12E04A02-02E

9th Edition : Mar. 16, 2018-00

7.5 Lamp Replacement

The lamp's service life is more than year. However, it is recommended that it be replaced with a

new one after a period of one year as preventive maintenance.

This section describes replacement of the lamp.

(1) Turn off the power switch.
(2) Remove the four C screws in the upper part of the detector and remove the cover (see

Figure 7.2).

(3) Disconnect terminals P1 and P2 by removing them from the terminal board and remove the

two B screws, then remove the lamp holder.

(4) Loosen the clamp that locks the lamp.
(5) Replace the lamp. In doing this, confirm that the boss of the new lamp is placed in the

position shown in Figure 7.2.

Cover

Four C screws

Clamp

Two B screws

Lamp holder

Lamp boss

Side view of detector

Front view of detector

Terminals P1 and P2

Terminal AG

Terminal S1

P1 P2

F0703.ai

Figure 7.2 Lamp replacement

(6) Temporarily set the clamp lightly in place for later adjustment.

(7) Using a cotton swab soaked in alcohol or relevant cleaning solution, clean the backside of

the lens in the detector.

(8) Tighten terminals P1 and P2 to the terminal board and also the two B screws.
(9) Turn on the power. Wait about 5 minutes or more until the brightness of the lamp has

stabilized.

(10) Carry out lamp control reference value calibration.

Select FUNCTION "C" in the <MAINT.> mode.

Summary of Contents for EXA TB TB400G

Page 1: ...User s Manual Model TB400G Surface Scattering Light Turbidity Meter Style S3 IM 12E04A02 02E IM 12E04A02 02E 9th Edition ...

Page 2: ...ng the default settings and recording changed parameters use an Operation Parameter Setting List at the end of this manual n Signal Words Throughout this user s manual you will find several different types of symbols are used to identify different sections of text This section describes these icons CAUTION This symbol gives information essential for understanding the operations and functions NOTE ...

Page 3: ...o indicate that there are precautions for safety n Notes on Handling User s Manuals Please hand over the user s manuals to your end users so that they can keep the user s manuals on hand for convenient reference Please read the information thoroughly before using the product The purpose of these user s manuals is not to warrant that the product is well suited to any particular purpose but rather t...

Page 4: ...1 4 TB400G A3 with automatic cleaning and zero calibration 1 3 1 2 Operating Principle 1 3 2 SPECIFICATIONS 2 1 2 1 Standard Specifications 2 1 2 2 Characteristics 2 4 2 3 Model and Suffix Codes 2 5 2 4 Accessories 2 5 2 5 External Dimensions 2 6 2 5 1 TB400G NN KC 2 7 2 5 2 TB400G A1 2 9 2 5 3 TB400G A2 2 11 2 5 4 TB400G A3 2 13 2 5 5 TB400G A1 PHU5 2 15 2 5 6 TB400G A2 PHU5 2 17 2 5 7 TB400G A3 ...

Page 5: ...ital Output Wiring 3 8 3 3 4 Contact Input and Contact Output Range Output Wiring 3 9 3 3 5 Contact Output Wiring 3 10 3 3 6 With Arrester ARS 3 11 4 OPERATION 4 1 4 1 Preparation for Operation 4 1 4 1 1 Checking Piping and Wiring Conditions 4 1 4 1 2 Supplying Power 4 1 4 1 3 Supplying Zero Water 4 1 4 1 4 Adjustment for Leveling Detector 4 2 4 1 5 Supplying Cleaning Water 4 2 4 1 6 Setting Outpu...

Page 6: ...Switching 6 8 6 3 3 Numerical Input 6 8 6 3 4 Opening Closing Valves 6 9 6 4 Operation in Meas Mode 6 9 6 5 Operation in MAINT Mode 6 11 6 6 Operation in PROGRAM1 Mode 6 20 6 7 Operation in PROGRAM2 Mode 6 35 6 8 Valve Operation 6 37 7 MAINTENANCE 7 1 7 1 Inspection and Maintenance Intervals 7 1 7 2 Washing with Cleaning Water 7 1 7 3 Cleaning of Measuring Cell 7 2 7 4 Cleaning of Head Tank 7 3 7 ...

Page 7: ...d Span Standards 7 16 7 15 1 Zero Turbidity Standard 7 16 7 15 2 Span Standards 7 16 7 16 Replacement of Silicone Tube 7 17 8 TROUBLESHOOTING 8 1 8 1 Events in Which FAIL Lamp Is Lit 8 1 8 2 Events in Which FAIL Lamp Is Not Lit 8 5 9 SPARE PARTS 9 1 Customer Maintenance Parts List CMPL 12E04A02 03E Revision Information i ...

Page 8: ...f measuring surface scattered light This instrument has the following features High performance high reliability Self diagnostic functions such as detection of a disconnected lamp automatic converter checking functions and upper and lower limit alarms Choice of functionality such as automatic cleaning range free function automatic zero calibration etc Easy maintenance through small light weight an...

Page 9: ...a sampling system to manually supply process sample zero water and cleaning water see subsection 2 6 1 The measuring water flows into a header tank constant level chamber serving also as a bubble separation tank after passing the ball valve located after the tap water inlet port Debubbled sample in this tank flow into the measuring cell in the detector at a constant flowrate and drains through the...

Page 10: ...n lamp closed inside the detector emits light onto the surface of the sample through a system of lenses This light is separated into scattered reflected and transmitted light on the water s surface The transmitted light and reflected light are absorbed in a dark area equivalent to a black body This scattered light intensity L is proportional to the turbidity as shown here L K Q S Where K a constan...

Page 11: ...102 ai Reflected light Detector Measuring cell Transmitted light Drain Measuring water Reference element Turbidity element Scattered light Lenses Lamp Lens Display Amplifier Amplifier AD CPU Analog output Lamp power supply Converter Figure 1 2 Operating Principle ...

Page 12: ...20 mA DC maximum load resistance 550 Ω or 1 to 5 V DC output resistance 100 Ω or less Digital Output Signal Conforms to RS 232C Communication Specifications Data format ASCII Data length 8 bits Baud rate 1200 bps Parity None Start bit 1 bit Stop bit 2 bits Transmission method Mono directional transmission only asynchronous system Communication Data Measured turbidity values Converter s display dat...

Page 13: ...pacity 120 VA or 60 W resistive load Contact Input Remote range switching shared COM On input resistance 200 Ω or less Off input resistance 100 kΩ or more F0200 ai R1 R2 R3 S1 S2 S3 Converter S1 Output range 1 S2 Output range 2 S3 Output range 3 Remote Range Switching Diagram Switch Converter s Functions Display Function Data LED display turbidity lamp voltage turbidity element detecting current r...

Page 14: ...y need protection against freezing Ambient Humidity 5 to 95 RH non condensing Storage Temperature 30 to 70 C Installation Location Indoors For outdoor installation a protection against rain is required separately Installation Detector and converter Pipe or rack mounted With sampling system Anchor bolt mounting Piping Connection With sampling system Drain VP40 Others VP16 Without sampling system 25...

Page 15: ...eaning zero calibration is enabled and time setting is factory default 2 2 Characteristics Linearity when using kaolin standard Upper range limit of 1000 mg L degrees or less 2 of upper range limit Upper range limit of 2000 mg L degrees or less 5 of upper range limit Linearity when using polystyrene latex standard Upper range limit of 100 mg L or less 2 of upper range limit Repeatability Standard ...

Page 16: ...bbles are likely to be formed on the sample this option is to be specified When measuring range is high more than 200 mg L this option is not to be specified Because air bubbles in high ranges don t disturb the measurement and because clogging or reduction of flow rate may occur at the removal port of air bubbles on the flow line 5 A pH meter with necessary units or non reagent type free available...

Page 17: ...No No Op Fig 2 4 2 TB400G A1 PHU5 Bottom Piping No Yes Yes No Fig 2 5 1 Fig 2 23 Fig 2 31 TB400G A1 PHU5 B Rear Piping No Yes Yes No Fig 2 5 2 TB400G A2 PHU5 Bottom Piping No Yes Yes No Fig 2 6 1 Fig 2 24 TB400G A2 PHU5 B Rear Piping No Yes Yes No Fig 2 6 2 TB400G A3 PHU5 Bottom Piping No Yes Yes No Fig 2 7 1 Fig 2 25 TB400G A3 PHU5 B Rear Piping No Yes Yes No Fig 2 7 2 TB400G A1 PHN5 Bottom Pipin...

Page 18: ...cket Option code P Pipe mounting bracket 2B pipe Ø60 5 Ø6 to Ø12 o d waterproof plug Cable inlet 4 Ø6 holes Option code R Dedicated cable Rack mounting bracket Option code P Pipe mounting bracket 2B pipe Ø60 5 190 170 170 145 310 30 150 245 208 250 3 Ø6 holes Ø25 i d hose joint 48 Sample water input Sample water output Ø25 i d hose joint 25 105 120 Figure 2 1 1 TB400G NN External Dimensions ...

Page 19: ...6 5 holes Ø6 5 x 13 hole 2 Ø5 5 holes 4 Ø10 holes 100 35 75 8 10 92 54 M8 nut 2 20 160 10 30 10 Weight of power cable Approx 0 2 kg Weight Approx 0 7 kg Weight Approx 0 7 kg Dedicated power cable for noise filter assembly Mounting bracket for noise filter assembly Panel mounting bracket for noise filter assembly Option code P Weight of noise filter assembly Approx 2 kg Cable length Approx 0 7 m L2...

Page 20: ...k Manually operated valve V4 Manually operated valve V1 Zero turbidity reference filter 100 530 Approx 200 Approx 200 600 Approx 500 Front Maintenance space Maintenance space Maintenance space Approx 400 Cabinet Manually operated valve V3 Manually operated valve V2 4 ø15 Holes for anchor bolts 1 Option code L specified for bubble retardant 2 Option code ARS specified for with arrester Terminal box...

Page 21: ...00 Approx 500 Front Maintenance space Maintenance space Maintenance space Approx 400 Cabinet Manually operated valve V3 Manually operated valve V2 4 ø15 Holes for anchor bolts Drainage port VP40 pipe Tap water inlet VP16 pipe Manually operated valve V5 Sample water inlet VP16 pipe 93 80 1 Option code L specified for bubble retardant 2 Option code ARS specified for with arrester Terminal box 2 1 1 ...

Page 22: ...d tank Manually operated valve V4 Manually operated valve V1 Zero turbidity reference filter 100 530 Approx 200 Approx 200 600 Approx 500 Front Maintenance space Maintenance space Maintenance space Approx 400 Cabinet Manually operated valve V3 Manually operated valve V2 4 ø15 Holes for anchor bolts 1 Option code L specified for bubble retardant 2 Option code ARS specified for with arrester Termina...

Page 23: ... Manually operated valve V2 4 ø15 Holes for anchor bolts Drainage port VP40 pipe Tap water inlet VP16 pipe Sample water inlet VP16 pipe Solenoid valve SV2 Pinch valve SV1 Converter Detector Head tank Manually operated valve V4 Manually operated valve V1 Zero turbidity reference filter 93 80 1 Option code L specified for bubble retardant 2 Option code ARS specified for with arrester Terminal box 2 ...

Page 24: ...3 Solenoid valve SV2 Drainage port VP40 pipe Tap water inlet VP16 pipe Sample water inlet VP16 pipe Pinch valve SV1 530 Approx 200 Approx 200 600 Approx 500 Front Maintenance space Maintenance space Maintenance space Approx 400 Cabinet Manually operated valve V3 Manually operated valve V2 4 ø15 Holes for anchor bolts 1 Option code L specified for bubble retardant 2 Option code ARS specified for wi...

Page 25: ...valve V2 4 ø15 Holes for anchor bolts Converter Detector Head tank Manually operated valve V4 Manually operated valve V1 Zero turbidity reference filter Solenoid valve SV4 Solenoid valve SV3 Solenoid valve SV2 Drainage port VP40 pipe Tap water inlet VP16 pipe Sample water inlet VP16 pipe Pinch valve SV1 93 80 1 Option code L specified for bubble retardant 2 Option code ARS specified for with arres...

Page 26: ...tector pH sensor Flow through type holder Manually operated valve V4 Zero turbidity reference filter Manually operated valve V1 KCl tank Ultrasonic oscillator Approx 1487 350 100 100 490 20 20 Manually operated valve V3 Manually operated valve V2 4 ø15 Holes for anchor bolts 530 Approx 200 Approx 200 600 Approx 500 Front Maintenance space Maintenance space Maintenance space Approx 400 Cabinet 1 Op...

Page 27: ...ow through type holder Manually operated valve V4 Zero turbidity reference filter Manually operated valve V1 KCl tank Ultrasonic oscillator Approx 1487 350 100 100 490 20 20 Manually operated valve V3 Manually operated valve V2 4 ø15 Holes for anchor bolts 530 Approx 200 Approx 200 600 Approx 500 Front Maintenance space Maintenance space Maintenance space Approx 400 Cabinet 80 93 1 Option code L s...

Page 28: ... Approx 400 Cabinet pH converter Turbidity converter Head tank Terminal box Turbidity detector pH sensor Flow through type holder Manually operated valve V4 Zero turbidity reference filter Manually operated valve V1 KCl tank Ultrasonic oscillator Approx 1487 Pinch valve SV1 Manually operated valve V6 Solenoid valve SV2 Drainage port VP40 pipe Tap water inlet VP16 pipe Sample water inlet VP16 pipe ...

Page 29: ... pH converter Turbidity converter Head tank Terminal box Turbidity detector pH sensor Flow through type holder Manually operated valve V4 Zero turbidity reference filter Manually operated valve V1 KCl tank Ultrasonic oscillator Approx 1487 Pinch valve SV1 Manually operated valve V6 Solenoid valve SV2 Drainage port VP40 pipe Tap water inlet VP16 pipe Sample water inlet VP16 pipe 80 93 1 Option code...

Page 30: ... Approx 1487 KCl tank pH converter Turbidity converter Head tank Terminal box Turbidity detector pH sensor Flow through type holder Manually operated valve V4 Zero turbidity reference filter Manually operated valve V1 Ultrasonic oscillator Solenoid valve SV4 Solenoid valve SV3 Solenoid valve SV2 Pinch valve SV1 Drainage port VP40 pipe Tap water inlet VP16 pipe Manually operated valve V6 Sample wat...

Page 31: ...nk pH converter Turbidity converter Head tank Terminal box Turbidity detector pH sensor Flow through type holder Manually operated valve V4 Zero turbidity reference filter Manually operated valve V1 Ultrasonic oscillator Solenoid valve SV4 Solenoid valve SV3 Solenoid valve SV2 Pinch valve SV1 Drainage port VP40 pipe Tap water inlet VP16 pipe Manually operated valve V6 Sample water inlet VP16 pipe ...

Page 32: ...y operated valve V2 4 ø15 Holes for anchor bolts 530 Approx 200 Approx 200 600 Approx 500 Front Maintenance space Maintenance space Maintenance space Approx 400 Cabinet pH converter Turbidity converter Head tank Terminal box Turbidity detector pH sensor Flow through type holder Manually operated valve V4 Zero turbidity reference filter Manually operated valve V1 Approx 1487 KCl tank 1 Option code ...

Page 33: ...4 ø15 Holes for anchor bolts 530 Approx 200 Approx 200 600 Approx 500 Front Maintenance space Maintenance space Maintenance space Approx 400 Cabinet pH converter Turbidity converter Head tank Terminal box Turbidity detector pH sensor Flow through type holder Manually operated valve V4 Zero turbidity reference filter Manually operated valve V1 Approx 1487 KCl tank 80 93 1 1 Option code TT3 1 Option...

Page 34: ...nance space Approx 400 Cabinet pH converter Turbidity converter Head tank Terminal box Turbidity detector pH sensor Flow through type holder Manually operated valve V4 Zero turbidity reference filter Manually operated valve V1 Approx 1487 KCl tank Solenoid valve SV2 Pinch valve SV1 Drainage port VP40 pipe Tap water inlet VP16 pipe Manually operated valve V6 Sample water inlet VP16 pipe 1 Option co...

Page 35: ...400 Cabinet pH converter Turbidity converter Head tank Terminal box Turbidity detector pH sensor Flow through type holder Manually operated valve V4 Zero turbidity reference filter Manually operated valve V1 Approx 1487 KCl tank Solenoid valve SV2 Pinch valve SV1 Drainage port VP40 pipe Tap water inlet VP16 pipe Manually operated valve V6 Sample water inlet VP16 pipe 80 93 1 Option code L specifie...

Page 36: ...400 Cabinet pH converter Turbidity converter Head tank Terminal box Turbidity detector pH sensor Flow through type holder Manually operated valve V4 Zero turbidity reference filter Manually operated valve V1 Approx 1487 KCl tank Solenoid valve SV4 Solenoid valve SV3 Solenoid valve SV2 Pinch valve SV1 Drainage port VP40 pipe Tap water inlet VP16 pipe Manually operated valve V6 Sample water inlet VP...

Page 37: ...erter Turbidity converter Head tank Terminal box Turbidity detector pH sensor Flow through type holder Manually operated valve V4 Zero turbidity reference filter Manually operated valve V1 Approx 1487 KCl tank Solenoid valve SV4 Solenoid valve SV3 Solenoid valve SV2 Pinch valve SV1 Drainage port VP40 pipe Tap water inlet VP16 pipe Manually operated valve V6 Sample water inlet VP16 pipe 80 93 1 Opt...

Page 38: ...200 600 Approx 500 Front Maintenance space Maintenance space Maintenance space Approx 400 Cabinet Manually operated valve V3 Manually operated valve V2 4 ø15 Holes for anchor bolts FC400G detector FC400G converter Turbidity converter Head tank Terminal box Turbidity detector Manually operated valve V4 Manually operated valve V7 Manually operated valve V1 Zero turbidity reference filter 1 Option co...

Page 39: ...ve V2 4 ø15 Holes for anchor bolts Drainage port VP40 pipe Tap water inlet VP16 pipe Manually operated valve V6 Manually operated valve V5 Sample water inlet VP16 pipe FC400G detector FC400G converter Turbidity converter Head tank Terminal box Turbidity detector Manually operated valve V4 Manually operated valve V7 Manually operated valve V1 Zero turbidity reference filter 1 Option code L specifie...

Page 40: ...rox 200 600 Approx 500 Front Maintenance space Maintenance space Maintenance space Approx 400 Cabinet Manually operated valve V3 Manually operated valve V2 4 ø15 Holes for anchor bolts FC400G detector FC400G converter Turbidity converter Head tank Terminal box Turbidity detector Manually operated valve V4 Manually operated valve V7 Manually operated valve V1 Zero turbidity reference filter 1 Optio...

Page 41: ...2 4 ø15 Holes for anchor bolts Solenoid valve SV2 Pinch valve SV1 Drainage port VP40 pipe Tap water inlet VP16 pipe Manually operated valve V6 Sample water inlet VP16 pipe FC400G detector FC400G converter Turbidity converter Head tank Terminal box Turbidity detector Manually operated valve V4 Manually operated valve V7 Manually operated valve V1 Zero turbidity reference filter 1 Option code L spec...

Page 42: ...ro turbidity reference filter Solenoid valve SV4 Solenoid valve SV3 Solenoid valve SV2 Pinch valve SV1 Drainage port VP40 pipe Tap water inlet VP16 pipe Manually operated valve V6 Sample water inlet VP16 pipe 530 Approx 200 Approx 200 600 Approx 500 Front Maintenance space Maintenance space Maintenance space Approx 400 Cabinet Manually operated valve V3 Manually operated valve V2 4 ø15 Holes for a...

Page 43: ...r bolts Solenoid valve SV4 Solenoid valve SV3 Solenoid valve SV2 Pinch valve SV1 Drainage port VP40 pipe Tap water inlet VP16 pipe Manually operated valve V6 Sample water inlet VP16 pipe 100 FC400G detector FC400G converter Turbidity converter Head tank Terminal box Turbidity detector Manually operated valve V4 Manually operated valve V7 Manually operated valve V1 Zero turbidity reference filter 1...

Page 44: ... tap water should be prevented using with a check valve on the supply line of tap water Tap water VP16 2 1 Figure 2 14 TB400G A1 Piping Diagram 2 6 2 TB400G A2 Head tank Detector Manually operated valve V1 Pinch valve SV1 Manually operated valve V2 Manually operated valve V3 Zero turbidity reference filter PVC tray Water sample VP16 Drain VP40 Manually operated valve V4 Solenoid valve SV2 F0215 ai...

Page 45: ...should be prevented using with a check valve on the supply line of tap water Tap water VP16 2 1 Figure 2 16 TB400G A3 Piping Diagram 2 6 4 TB400G A1 PHU5 PHN5 Water sample VP16 Drain VP40 PVC tray pH sensor Manually operated valve V2 Manually operated valve V1 Manually operated valve V6 Manually operated valve V5 Manually operated valve V3 Zero turbidity reference filter Manually operated valve V4...

Page 46: ... check valve on the supply line of tap water Tap water VP16 2 1 Figure 2 18 TB400G A2 PHU5 PHN5 Piping Diagram 2 6 6 TB400G A3 PHU5 PHN5 M pH sensor Water sample VP16 Drain VP40 PVC tray Manually operated valve V4 Pinch valve SV1 Solenoid valve SV2 Solenoid valve SV4 Motor operated valve SV3 Manually operated valve V2 Manually operated valve V1 Manually operated valve V6 Manually operated valve V3...

Page 47: ... be prevented using with a check valve on the supply line of tap water Tap water VP16 2 1 Figure 2 20 TB400G A1 FC Piping Diagram 2 6 8 TB400G A2 FC Water sample VP16 Drain VP40 PVC tray Pinch valve SV1 Needle valve V7 Manually operated valve V2 Manually operated valve V1 Manually operated valve V6 Manually operated valve V3 Zero turbidity reference filter Free available chlorine analyzer detector...

Page 48: ...ted valve SV3 Manually operated valve V2 Manually operated valve V1 Manually operated valve V6 Manually operated valve V3 Zero turbidity reference filter Free available chlorine analyzer detector Head tank Turbidity detector F0222 ai 1 Option Code L For bubble retardant 2 Reverse flow of tap water should be prevented using with a check valve on the supply line of tap water Tap water VP16 2 1 Figur...

Page 49: ... Lamp Detector Dedicated cable Converter Valves 1 1 Valve connections vary with the specifications as shown Table 2 2 F0223 ai Figure 2 23 Internal Wiring Diagram Table 2 2 Specifications and Connections Suffix code Specifications with without sampling system automatic cleaning and zero calibration Valves to be connected NN KC W o sampling system automatic cleaning or automatic zero calibration No...

Page 50: ...range 2 Output range 3 Range contact output 3 1 1 Noise filter assembly 6 1 Ground terminal on the outside of the converter case with a grounding resistance of 100 Ω or less Ground the power cord instead only if the above grounding is not feasible Note Do not use two point grounding 2 Remote range switching method 3 Output range switching method 4 In the case of with automatic cleaning A2 A3 5 In ...

Page 51: ...Ω or less OFF 100 kΩ or more Output Contact S1 V V AG P1 P2 S2 V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 G L1 4 5 4 5 Pinch valve SV1 Solenoid valve SV3 Solenoid valve SV2 Solenoid valve SV4 Mainatenance contact output Fail contact output Upper and lower limit alarms or automatic calibration cleaning contact output Remote range switching input 2 Digital output signal RS 232C Analog output signal 4 to 20 mA D...

Page 52: ...ng input 2 Digital output signal RS 232C Analog output signal 4 to 20 mA DC or 1 to 5 V DC COM Output range 1 Output range 2 Output range 3 Range contact output 3 1 2 3 4 5 6 7 8 Power supply Output signal 4 6 5 4 5 1 1 Ground the power cord 8 with a grounding resistance of 100 Ω or less 2 Remote range switching method 3 Output range switching method 4 In the case of with automatic cleaning A2 A3 ...

Page 53: ...ower supply 1 1 4 5 4 5 AR2 AR2 S G L1 G L2 L2 L1 G CB1 AR1 1 2 G L1 L2 AR1 AR2 Arrester CB1 Circuit breaker 1 Ground terminal on the outside of the converter case with a grounding resistance of 100 Ω or less Ground the power cord instead only if the above grounding is not feasible Note Do not use two point grounding 2 Remote range switching method 3 Output range switching method 4 In the case of ...

Page 54: ...a sampling system is delivered unpack them near the location where they are to be installed 3 1 2 Installation Location The Surface Scattering Light Turbidity Meter should be installed in a location where 1 rainwater cannot get inside such as in a building or a cabinet 2 there is little vibration 3 corrosive gases are not present 4 there is low humidity 5 temperature changes are kept to a minimum ...

Page 55: ...nto pipes 2 inch pipe or racks with the special mounting bracket See Model Code Option Specification In the case of TB400G KC for Korea a noise filter assembly is attached Please refer to a figure of external dimensions for the attachment means of the noise filter assembly 50 mm dia pipe Pipe mounting bracket Converter Detector Pipe mounting bracket 50 mm dia pipe F0301 ai Figure 3 1 Pipe Mounting...

Page 56: ...ft PVC pipe for the piping connection between the head tank and the detector 2 Drain piping Connect an ø33 mm X ø25 mm black soft PVC pipe to the drain outlet of the detector In doing this carefully run the piping so that a trip does not form in the pipe If water is trapped in the drain piping the detector may be harmed by becoming flooded 3 Cleaning water piping The cleaning water inlet of the de...

Page 57: ... the water to be used is 100 to 500 kPa Piping connections are designed for a rigid PVC pipe of nominal size VP16 ø22 mm Do the piping using any fittings conforming to the pipe diameter similar to the piping for sample Note Please consider to install a check valve so that cleaning water does not flow backward in the tap water side 3 Drain piping This is piping for draining the sample and tap water...

Page 58: ...imit alarms or automatic zero calibration cleaning output wiring if necessary R1 R2 R3 A1 A2 A3 A4 TD RD DG G REMOTE RANGE ANALOG OUTPUT G M1 M2 F1 F2 C1 C2 Analog output wiring G To power supply Maintenance contact output Failure contact output Upper and lower limit alarm or automatic cleaning and zero calibration contact output Receiving instrument Turbidity converter Remote range selection cont...

Page 59: ... brock External wiring cable glands 5 places F0306 ai Figure 3 6 Converter External Wiring Terminal Block and Cable Connections Where as the converter has 5 cable inlet ports As a rule use one cable for each port Note Be sure to insert cable gland with blind plugs into the unused cable connections ...

Page 60: ...nal of the converter case connect the grounding conductor to terminal G M4 4 mm screw within the converter and ground the conductor on the power supply side In this case use 3 conductor or 2 conductor shielded cables for the power and grounding wiring Do not use two point grounding 3 3 2 Analog Output Wiring This is the wiring for transmitting a 1 to 5 V DC or 4 to 20 mA DC output signal correspon...

Page 61: ... side to the converter are shown below 1 Strip off about 40 mm of the insulation covering and shield from the cable end and solder a leadwire to the root of the exposed shield Protect the soldered part with wound insulation tape 2 Make the soldered leadwire length almost the same as other conductor lengths and attach crimp terminal lugs conforming to an M4 4 mm screw to the tips of each conductor ...

Page 62: ...ching Remote Range On status identification Off status identification Resistance value contact 200Ω or less 100 kΩ or more The cable end treatment procedure and connection procedure on the converter connection side are shown below 1 Strip off about 40 mm of the cable insulation covering from the end and attach suitable terminal lugs fitted to M4 4 mm screws to the tip of each conductor 2 Connect t...

Page 63: ... C1 and C2 respectively Before connection end treat the cable conductors Strip off the cable insulation covering by about 40 mm and attach crimp terminal lugs conforming to M4 4 mm screws to each conductor Table 3 4 shows the operation of each contact output Table 3 4 Contact Output Operation Contact Operation M1 M2 Closed setting upon shipment from the factory for maintenance other than the MEAS ...

Page 64: ... Output range 1 Output range 2 Output range 3 Range contact output 3 Power supply 1 1 4 5 4 5 AR2 AR2 S G L1 G L2 L2 L1 G CB1 AR1 1 2 G L1 L2 AR1 AR2 Arrester CB1 Circuit breaker 1 Ground terminal on the outside of the converter case with a grounding resistance of 100 Ω or less Ground the power cord instead only if the above grounding is not feasible Note Do not use two point grounding 2 Remote ra...

Page 65: ...Blank Page ...

Page 66: ...tage and frequency that meet the specifications Also check that the cap of the fuse holder in the converter is securely tightened Turn on the power switch in the converter Then press the MODE key on the converter to go to the MAINT mode 4 1 3 Supplying Zero Water If the turbidity to be measured is higher than 200 mg L remove the filter element and use tap water directly as zero water 1 Supply tap ...

Page 67: ...ing cell and adjust the level so that the detector is level in two orthogonal directions with the B screws in four places shown in Figure 4 1 see Figure 4 3 If a level is not available visual adjustment may be acceptable In this case make the adjustment so that water spills out uniformly from the drain outlet of the measuring cell Adjustment screw Lock nut F0403 ai Measuring cell First loosen the ...

Page 68: ...t carry out span calibration 1 Set FUNCTION D In the PROGRAM1 mode and confirm that on is displayed on means the calibration using the calibration plate on is set when shipped from the factory 2 Set FUNCTION 4 in the MAINT mode Turbidity valve is displayed 3 Set to the drain status Close V2 and open V5 for Suffix code A1 Close V2 and open SV1 for Suffix code A2 Close SV3 SV4 and open SV1 for Suffi...

Page 69: ...ion 4 2 1 Starting Measurement When the MODE key in the converter is pressed to move to the MEAS mode the internal timer starts and analog output hold set when shipped form the factory is reset according to the predetermined specifications The maintenance contact outputs M1 and M2 also open set when shipped from the factory and the mode information is output only once to the digital output see the...

Page 70: ...automatic zero calibration Suffix code A2 With automatic zero calibration Suffix code A3 The explanation for each types are followed a Without Automatic Zero Calibration Suffix code A2 Automatic cleaning can be started in the following two ways Startup with the internal timer Startup with FUNCTION 6 in the MAINT mode see Section 6 5 Note Startup with the internal timer can be selected for executio...

Page 71: ... OFF N 2 ON 1 2 3 4 ON OFF HOLD HOLD ON Power on Measurement start Cleaning cycle Cleaning time 1 One cleaning cycle 3 Recovery time Drain time 1 Water fill time 1 SV2 Cleaning Output holding 1 Figure 4 6 Automatic cleaning Operation Time Chart Suffix code A2 Table 4 2 Cleaning Operation Setpoints Item Setting range Factory setting Unit Setting mode Mode FUNCTION Cleaning period 0 1 to 24 0 2 0 Ho...

Page 72: ...zero calibration is implemented once in every 3 repetitions for cleaning calibration ratio B 3 A A A A A A Measurement start 1 F0407 ai B 1 2 3 1 2 3 Cleaning Cleaning Calibrattion Cleaning Cleaning Calibrattion 1 Measurement start is defined to be the point specified in the following Other mode MEAS mode Power off Power on MEAS mode Figure 4 7 Cleaning calibration period Example for cleaning cali...

Page 73: ...on This is set using FUNCTION E in the PROGRAM1 mode 2 N Number of cleaning repetitions 3 One automatic cleaning cycle N draining filling cleaning draining filling recovery Figure 4 8 Automatic cleaning Operation Time Cheat Suffix code A3 Table 4 3 Setpoints for Automatic Cleaning and Automatic Zero Calibration Item Setting range Factory setting Unit Setting mode Mode FUNCTION Cleaning period 0 1 ...

Page 74: ...It has been set to execution on when shipped from the factory Figure 4 9 shows the automatic zero calibration operation time chart For the setting see Table 4 3 Valve used SV1 Drain valve SV2 Cleaning water valve SV3 Measuring water valve SV4 Zero water valve Time chart Example N number of cleaning repetitions 4 F0409 ai 1 During cleaning the output is always in the hold state The display is also ...

Page 75: ...ile referring to the relevant user s manuals Improper installation may result in malfunction or failure This instrument starts with the supply of water sample to each equipment Refer to Section 2 6 Piping System Diagrams operate the relevant valves and set the flow rate of the equipment as follows 1 pH flow through holder 3 to 11 L min 2 Non reagent type free available chlorine detector 0 1 to 2 5...

Page 76: ...pter describes the functions of the converter For each function the relevant topics are listed For the setting procedures see Chapter 6 the operation procedure for each FUNCTION in each mode 5 1 Functions Related to Failure Detection Table 5 1 shows the failure detection functions ...

Page 77: ...ble range this item is detected The permissible range is approximately 0 5 V to 2 45 V across terminals S2 and AG MEAS Err18 PRO GRAM 2 6 9 Zerocalibration range exceeded Detected when the input value in zero calibration is out of the permissible range The permissible range is 10 mV When calibration is carried out Err21 X 10 Span calibration range exceed Detected if the input value in span calibra...

Page 78: ...see Section 2 1 digital communication specifications If Err16 or Err17 is detected other operations cannot be accepted with the error number displayed 1 The TB400G controls the lamp voltage so that a constant light quantity is obtained If the amount of lamp light diminishes the lamp voltage increases Thus the lamp voltage may be an index for the life of the lamp 2 Err26 is detected only if the spe...

Page 79: ...rbitrarily set when auto range is used PROGRAM 1 7 Corresponding to switching of the output range the range contact outputs A1 A2 A3 A4 are switched and the RNG1 RNG2 or RNG3 lamp is lit 1 Output range 1 Range contact outputs A1 and A2 are closed RNG1 lamp is lit 2 Output range 2 Range contact outputs A1 and A3 are closed RNG2 lamp is lit 3 Output range 3 Range contact outputs A1 and A4 are closed...

Page 80: ... 5 Setting of output value if a failure is detected If preset is selected in function 3 the value set here is output PROGRAM 1 5 1 Bi linear Output The point where a setpoint of the output range span mg L corresponds to 59 of the output signal 4 to 20 mA or 1 to 5 V span is the break point The setting range is 0 to 100 Figure 5 2 shows an example of a setting F0502 ai 0 1 4 5 3 2 12 20 4 Break poi...

Page 81: ...t marked at the rear of the calibration plate PROGRAM 1 A 11 Setting of zero correction factor The zero correction factor obtained in item 3 can be displayed and changed PROGRAM 1 B 12 Setting of sensitivity correction factor The sensitivity correction factor obtained in item 5 can be displayed and changed PROGRAM 1 C 13 Selection of calibration plate standard solution Which span reference is used...

Page 82: ...ero correction coefficient This is calculated in item 3 in Table 5 4 and can be displayed and changed using item 11 in Table 5 4 9 mg L B 9 mg L is the permissible range for items 3 and 11 in Table 5 4 Note 1 Turbidity in the MEAS mode is displayed in T2 turbidity after correction However when the turbidimeter is shipped from the factory the zero and sensitivity correction factors are 0 0 mg L and...

Page 83: ...EAS 5 6 Analog output mA display The analog output is displayed after being converted into 4 to 20 mA MEAS 6 7 Zero error display The measured signal in zero calibration does not become 0 mV exactly This error mV is displayed after being converted to turbidity MEAS 7 8 Slope display Sensitivity at the latest span calibration to the sensitivity at reference sensitivity calibration is displayed in M...

Page 84: ...nal average factor Setting of the average factor of turbidity indication analog output PROGRAM 1 4 5 6 1 Overview of the Spike Detection Function If air bubbles occur or dust is present on the sample surface of the detector s measuring cell at which the light is scattered the reading in general rises rapidly The fluctuation is dependent on the size of air bubbles or dust and their behavior on the ...

Page 85: ... to the degree of reading change due to air bubbles or dust If an excessively long Hold Time is set the turbidimeter may not be able to detect a change in reading that may have occurred and should have been recognized as a real change If the function is responsible for the delay in the response of the turbidity reading try setting the Sampling Time longer without changing the Hold Time When an abn...

Page 86: ...ghtly longer If something is wrong with the behavior of the function shorten the time For the procedure for settings in PROGRAM1 mode refer to Section 6 6 Instructions for Use Be careful when using the function as the following restrictions apply The function works only in MEAS mode As soon as the mode is changed the Hold or Sampling timer is reset and the function stops working The function does ...

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Page 88: ...eir Functions and Actions Access to all function in obtained through keys on the control panel The panel includes display areas for data modes function codes etc in which measured values and operating statuses are displayed Figure 6 1 and Table 6 1 show the control panel components and their functions mg l FTU nA mA V MEAS MAINT PROGRAM 1 PROGRAM 2 FAIL LAMP AMG1 AMG2 AMG3 SV1 SV2 SV3 SV4 FUNC FUN...

Page 89: ... Turns on when the processor fails or other failures are detected 6 Operation indication area 1 green LED of active operation is lit Turns on or off in response to the lamp turning on or off or the selected range of the analog output 7 Operation indication area 2 green LED of active operation is lit Turns on or off in response to the solenoid valve being on or off 8 Status indication area green LE...

Page 90: ...AS to This is the mode for steady operation in which turbidity is measured If execution of automatic cleaning and zero calibration is selected a sequence operation is carried out Suffix code A2 or A3 MAINT to This is the mode for performing maintenance in which calibration can be done implemented items are selected using the FUNC key The data set key and valve operation keys can be operated PROGRA...

Page 91: ...to 110 0 50 0 6 Analog output in mA 2 40 to 21 60 12 00 mA 7 Zero point error 30 00 to 30 00 0 02 0 00 mg L Degree FTU is also possible 3 8 Slope 50 0 to 400 0 150 0 100 0 9 F Not to be selected 1 2 These are indicated by reversing the sign or for the voltage values obtained by placing the AG terminal of the detector to the negative side 3 FTU unit a turbidity unit when formazin standard is used i...

Page 92: ...l with automatic cleaning Suffix code A2 or A3 7 Manual start of automatic calibration A_CAL Effective for the model with automatic zero calibration Suffix code A3 8 Reference sensitivity calibration 1 Measured turbidity value Criteria for slope failure 9 Converter check operation C CHEC Checked by switching to dummy input Display 50 0 mg L deg Output 12 mA A Error code indication E CHEC B Error r...

Page 93: ...ccurrence _ _ 1 _ _ 2 _ _ 3 _ _ 1 1 No hold 2 Hold 3 Preset 6 Setting to output hold for 4 mA or less ON OFF OFF ON Execution OFF Stop 7 Setting to hold negative turbidity display ON OFF OFF ON Execution OFF Stop 8 Setting to display hold in automatic cleaning or automatic calibration ON OFF OFF ON Execution OFF Stop 9 Basic code sampling specifications setting _ _ 1 _ _ 2 _ _ 3 _ _ 3 1 NN KC A1 2...

Page 94: ...n operation 1 Selection of execution stopping of turbidity rangeover detection function ON OFF ON ON Execution OFF Stop 2 Selection of execution stopping of disconnected lamp detection function ON OFF ON ON Execution OFF Stop 3 Selection of execution stopping of lamp failure detection function ON OFF ON ON Execution OFF Stop 4 Selection of execution stopping of A D circuit failure detection functi...

Page 95: ... key is pressed with the function code set to a code other than 1 the function code returns to 1 Figure 6 3 Function Code Switching by FUNC Key Operation 6 3 3 Numerical Input Numerical input is made with the data set keys Operation of the data set keys becomes effective in the modes other than the MEAS mode The data set keys include the following four keys a Key Digit selection key This is used s...

Page 96: ...S mode e g for the specification with automatic cleaning and automatic calibration the predetermined sequential operation is performed and the solenoid valves automatically open or close Table 6 7 shows the use of solenoid valves based on the sampling specifications Suffix code Table 6 7 Sampling Specifications Suffix Code and Use of Solenoid Valves Suffix code SV1 SV2 SV3 SV4 NN KC X X X X A1 X X...

Page 97: ... 1 20 mg L Indication 100 60 0 1 20 2 0 F6401 ai The analog output is sent out in the range of 10 to 110 of the output range span 6 Analog output in mA FUNCTION 6 The current analog output value is displayed in a value converted to mA The value is directly displayed for a 4 to 20 mA output but for a 1 to 5 V output it is displayed by converting it into a 4 to 20 mA output 7 Zero point error FUNCTI...

Page 98: ... the key 000 00 mg L is displayed 4 Press the ENT key to terminate calibration 000 00 mg L The entire display flashes once and the CAL lamp goes out In addition at operation 4 the measured signal at the zero point is checked and if the permissible range 10 to 10 mV is exceeded Err21 zero calibration overrange is displayed see Section 5 3 3 In this case the FAIL lamp is not lit and a FAIL contact i...

Page 99: ...r resets from the function for calibration with the lamp turned off a little time is necessary until the turbidity reading becomes stable When the mode is to be changed to the MEAS mode change the mode after waiting for five minutes or more Note At this calibration the turbidity not multiplied by the correction factor from the zero shift calibration zero correction in 3 or span calibration sensiti...

Page 100: ...e or standard solution is used in span calibration in FUNCTION D in the PROGRAM1 mode The following is the key operation procedure a Span calibration with calibration plate Example of display 1 Select FUNCTION 4 in the MAINT mode 0090 5 mg L 2 Wait until the display becomes stable and 0090 5 mg L then press the ENT key The CAL lamp flashes 3 Press the key 0090 0 mg L The preset turbidity value of ...

Page 101: ...not is displayed In this case the FAIL lamp is not lit and a FAIL contact is not output Reset the error message by pressing the ENT key and continue operation from step 2 Also check the ratio of the current sensitivity slope to the reference sensitivity If it exceeds the permissible range 50 to 400 Err22 is displayed see Section 5 3 3 The error message is reset by pressing the ENT key Perform oper...

Page 102: ... the ratio of the sensitivity correction to the current sensitivity If it exceeds the permissible range 0 25 to 4 Err22 is displayed The error message is reset by pressing the ENT key Perform operation from step 2 again 6 Manual Start of Automatic Cleaning FUNCTION 6 This is the operation to manually start the automatic cleaning operation For specification of automatic cleaning Suffix code A2 or A...

Page 103: ...enoid valve automatically returns to the statuses at the start of measurement If a similar operation is performed after completing the calibration computation that calibration becomes effective 8 Reference Sensitivity Calibration FUNCTION 8 The reference sensitivity is determined in this operation using the standard solution upon the shipment from the factory The sensitivity obtained at that time ...

Page 104: ...he operation of the converter by switching the converter input signal from a measured signal to a simulated signal The following is the procedure for this function Example of display 1 Select FUNCTION 9 in the MAINT mode C CHEC is displayed 2 Press the ENT key 0050 0 mg L The converter is normal if the turbidity reading and analog output satisfy the following conditions Turbidity reading 50 0 0 5 ...

Page 105: ... this function can reset the error even if the causes are not removed However if the causes of the error still remain when the mode is changed after resetting and moved to each error detection mode that error is again detected The following is the procedure for this function Example of display 1 Select FUNCTION B in the MAINT mode CL_Er is displayed 2 Press the ENT key CL_Er display flashes once a...

Page 106: ...is terminated by operating step 3 lamp voltage control restarts As it takes a little time until the lamp voltage stabilizes allow 30 minutes or more before starting measurement Since the lamp voltage does not change unless step 2 is operated a waiting time is not necessary 13 Version Number Display FUNCTION E This function displays the converter program version number Example of display 1 Select F...

Page 107: ...ow alarm value 8 Setting turbidity value of calibration plate 9 Setting zero correction factor 10 Setting sensitivity correction factor 11 Setting detection level for spike detection function 12 Setting hold time for spike detection function 13 Setting sampling time for spike detection function 14 Auto range selection 15 Remote range selection 16 Local range setting 17 Setting output hold in maint...

Page 108: ...d it returns to the most significant digit 4 Press the ENT key L00 00 mg L The most significant digit flashes and wits for the numerical value entry 5 Select a digit with the key and set the L05 00 mg L desired lower limit using the or v key Every time the key is pressed the flashing digit moves to the right one digit and when the least significant digit is reached it returns to the most significa...

Page 109: ... 2 Range 3 If one range operation is required set Range 1 Range 2 Range 3 2 Setting Averaging Coefficient time constant FUNCTION 4 The converter display and analog output are computed for average by the program In this setting the extent of averaging signal time constant can be changed Table 6 9 shows an approximate correspondence between the averaging coefficient and a 90 response time The 90 res...

Page 110: ...e 00050 desired value using the or v key The flashing digit moves to the right and when the least significant digit is reached it returns to the most significant digit 4 Press the ENT key to enter the set value 00050 The entire display flashes once In step 4 if the set value is beyond the permissible range 10 to 110 not is displayed Reset the message by pressing the key and repeat the operations f...

Page 111: ...t 4 Press the ENT key to enter the set value 00090 The entire display flashes once In step 4 if the set value is beyond the permissible range 70 to 100 not is displayed Reset the message by pressing the key and repeat the operations from step 2 6 Setting High Alarm Value FUNCTION 8 In the high and low alarm detection function is set to execution FUNCTION 9 in PROGRAM2 mode when a measured value ex...

Page 112: ...the ENT key to enter the set value 0000 0 mg L The entire display flashes once In step 4 if the set value is beyond the permissible range 10 to 2200 mg L not is displayed Reset the message by pressing the key and repeat the operations from step 2 8 Setting Turbidity Value of Calibration Plate FUNCTION A Upon shipment from the factory the value of the attached calibration plate has been set The fol...

Page 113: ...he set value is beyond the permissible range 9 mg L not is displayed Reset the message by pressing the key and repeat the operations from step 2 10 Setting Sensitivity Correction Factor FUNCTION C The sensitivity correction factor obtained in span calibration with sensitivity correction FUNCTION 5 in MAINT mode can be displayed or directly changed For details on the span calibration function see S...

Page 114: ...lashes 3 Select a digit with the key and set it to the 00050 desired value using the or v key The flashing digit moves to the right and when the least significant digit is reached it returns to the most significant digit 4 Press the ENT key to enter the set value 00050 The entire display flashes once In step 4 if the set value is beyond the permissible range 1 to 600 not is displayed Reset the mes...

Page 115: ... key to enter the setting ON The display flashes once 15 Remote Range Selection FUNCTION 2 This function sets execution stop remote range switching function However if the auto range switching function item 11 above is selected execution this setting is invalid If execution of function is set either output range 1 output range 2 or output range 3 is selected by a contact input R1 R2 or R3 Contact ...

Page 116: ...he display flashes once 17 Setting Output Hold in Maintenance FUNCTION 4 This function sets execution stop of output hold in maintenance MAINT or PROGRAM1 2 mode If execution is selected the output value immediately before operation holds when the maintenance mode is selected The following shows the setting key operations Example of display 1 Select FUNCTION 4 in the PROGRAM1 ON execution mode The...

Page 117: ...isplay flashes once In this function if _ _2 hold or _ _3 preset is selected this setting has priority over the setting in FUNCTION 4 19 Setting Output Hold for 4 mA or Less FUNCTION 6 By setting on execution in this function the analog output does not fall below 4 mA or 1 V The following describes the setting key operations Example of display 1 Select FUNCTION 6 in the PROGRAM1 OFF stop mode The ...

Page 118: ...des sampling specifications FUNCTION 9 Select sampling specifications Suffix codes Usually this is set upon shipment from the factory Thus no setting is necessary before use Table 6 11 shows the relationship between sampling specifications and Suffix code Table 6 11 ME Codes and Settings Suffix code Sampling specification Setting code NN KC Without sampling system _ _1 A1 With sampling system and ...

Page 119: ...s is displayed 2 Press the key to select on off OFF stop F6601 ai ON OFF 3 Press the ENT key to enter the setting OFF The display flashes once 24 Selecting Execution Stop of Automatic Calibration Function FUNCTION B This function selects execution stop of the automatic calibration function started with the internal timer when the Suffix code sampling specifications is A3 If off stop is selected in...

Page 120: ... area on the right of the data display when the turbidity is displayed Figure 6 4 MEAS MAINT PROGRAM 1 PROGRAM 2 mg l FTU nA mA V Unit set in FUNCTION C is lit Turbidity reading F0604 ai Figure 6 4 Unit Designation 26 Selecting Calibration Plate Standard solution FUNCTION D In the span calibration operation for FUNCTION 4 in the MAINT mode this function sets either the calibration plate or the sta...

Page 121: ...e following shows the setting key operations Example of display 1 Select FUNCTION E in the PROGRAM1 ON mode The current set status is displayed 2 Press the key to select on off OFF F6601 ai ON OFF 3 Press the ENT key to enter the setting OFF The display flashes once 28 Selecting Execution Stop of Spike Detection Function FUNCTION F Example of display 1 Select FUNCTION F in the PROGRAM1 OFF stop mo...

Page 122: ... cleaning period 1 0 1 to 24 0 hours 0002 0 Cleaning calibration ratio 3 2 1 to 10 times 00001 Repeated cleaning 3 1 to 20 times 00005 Cleaning time 1 1 4 10 to 120 seconds 00030 Cleaning time 2 2 5 10 to 120 seconds 00030 Draining time 1 1 6 10 to 120 seconds 00010 Draining time 2 2 7 10 to 120 seconds 00010 Filling time 1 1 8 10 to 120 seconds 00100 Filling time 2 2 9 10 to 120 seconds 00100 Rel...

Page 123: ...er settings Example of display 1 Select FUNCTION C in the PROGRAM2 _ _1 Open mode The current set status is displayed 2 Press the key to select the setting codes _ _2 Closed F6701 ai _ _1 _ _2 Open Closed 3 Press the ENT key to enter the setting _ _2 The display flashes once 3 Selection of Execution Stop of the Failure Detection Functions FUNCTION 1 to FUNCTION 9 These functions can select executi...

Page 124: ...ic zero calibration see Section 4 2 Table 6 15 Valve Statuses in Each Operation Operation Sampling specification Suffix code V1 V2 V3 V4 V5 SV1 SV2 SV3 SV4 Measurement A1 A2 A3 Open Open Open Open Open Open Closed Closed Open Closed Open Open Closed Closed Closed Closed Closed Open Closed Drain A1 A2 A3 Closed Closed Closed Open Open Open Closed Closed Open Closed Open Open Open Open Open Closed C...

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Page 126: ...hly Silicone tube for Suffix Code A2 or A3 Yearly 1 This is a guide for the replacement period if the meter is operated at a flow rate of 2 L min using tap water having an average turbidity of 0 4 mg L 7 2 Washing with Cleaning Water For the specification without automatic cleaning Suffix code A1 washing is carried out by opening and closing the values manually For the specification with automatic...

Page 127: ...ff wipe the inside of the detector with a soft brush sponge or the like Be careful not to mar or scratch the inside and not to splash the lenses in the light source and light receiving part with water 5 Open valves V4 and SV2 to supply cleaning water and discharge the dirt with the water Also in this case gradually open valve V4 so as not to splash the lenses in the light source and light receivin...

Page 128: ...with a soft brush sponge or the like 4 After cleaning is completed discharge any remaining dirt by supplying tap water or repeat filling the tank two or three times with zero water and then draining it until all of the dirt in the head tank is discharged with the water 5 Finished Good No good F0702 ai Align bleeder holes down After washing head tank align bleeder holes down If you align bleeder ho...

Page 129: ...ks the lamp 5 Replace the lamp In doing this confirm that the boss of the new lamp is placed in the position shown in Figure 7 2 Cover Four C screws Clamp Two B screws Lamp holder Lamp boss Side view of detector Front view of detector Terminals P1 and P2 Terminal AG Terminal S1 P1 P2 F0703 ai Figure 7 2 Lamp replacement 6 Temporarily set the clamp lightly in place for later adjustment 7 Using a co...

Page 130: ...he voltage of reference element It should be in a range of 0 2 to 2 3 V If the voltage is outside the range readjust the position of the lamp Position the lamp so that the lamp beam passes through the center of the pinhole on the reference element box This increases the amount of light thereby raising the voltage Tighten the clamp firmly 15 Tighten the four C screws and attach the cover 16 Allow t...

Page 131: ...out 30 minutes to run in the filter For valve statuses see Table 6 15 4 Select FUNCTION 1 in the MAINT mode Turbidity valve is displayed 5 Wait until the reading becomes stable and then press the ENT and ENT keys in this order to calibrate the meter 6 Finished 3 For specification without automatic cleaning or automatic zero calibration Suffix code A1 After performing manual cleaning allow zero wat...

Page 132: ... performed by turning OFF the light source The zero point difference between this method and the zero water method is about 1 mg L 1 Select FUNCTION 2 in the MAINT mode Turbidity value is displayed 2 The lamp goes out when the ENT key is pressed once 3 Wait one minute or more until the reading becomes stable and then press the and ENT keys in this order Now calibration is over 4 Finished ...

Page 133: ...he calibration plate housed in the upper inside part of the converter as shown in Figure 7 3 If the calibration plate is dirty wipe the part its surface used for light scattering the glossy part in the center of the plate with the attached silicone cloth In doing this take care not to scratch the surface Also do not clean it with a solvent such as alcohol but clean it with a detergent 6 Shut the d...

Page 134: ...ue that has been dampened in the solution to remove dirt 4 After dirt has been removed thoroughly rinse off the solution using tap water and drain off well the water droplets remaining on the surface 5 Wipe up the remaining water with the Silicone cloth or tissue In doing this do not rub the surface NOTE Avoid rubbing the surface with any material For cleaning do not use agents other than a deterg...

Page 135: ...edure see Section 6 5 4 9 After calibration is completed stop supplying the standard solution and drain it Reconnect the measuring water piping and restart the supply of measuring water It takes a certain time until the detector heater tank and piping are completely filled new measuring water 10 Select FUNCTION D in the PROGRAM1 mode and return the setting to ON 11 Finished 7 8 Cleaning of Lenses ...

Page 136: ...he reverse order of disassembly In this case be sure that the O ring for preventing water leakage is not damaged 7 Open valves V2 and V3 let zero water flow and check whether or not any water leaks out 8 Loosen the knob of the air vent at the top of the filter and vent the air until tap water begins to leak out After the air venting is completed tighten the knob 9 Allow water the flow for 20 minut...

Page 137: ... 1A and 3A fuses do not mix them up 1 Turn off the power switch 2 Remove the caps of the fuse holders on the front panel of the converter turn counterclockwise see Figure 7 6 3 Replace the fuses 4 Close the caps now the procedure is completed 5 Finished POWER FUSE 1A FUSE FUSE FUSE 3A ON OFF FUNC ENT SV4 SV3 2 RATION M1 M2 G L1 L2 V1 V2 V3 V4 V5 V8 7 V9 V10 V11 V12 2 Fuse 1A Fuse 3A F0707 ai Figur...

Page 138: ... wash out the inside of the piping with tap water 4 When the spike detection function is specified also clean the pipe assembly for the spike detection function Disconnect the PVC pipe by loosening the clamps at the detector side 5 Attach the piping again in the reverse order of removal 6 Finished Air vent Detector Clamp Pipe assembly for spike detection function 2 Clamp 1 Piping between the detec...

Page 139: ... dirt inside the detector and if necessary clean it If cleaning is performed be sure to calibrate zero and span 5 Checking is finished by closing the detector 6 Finished The measuring surface is like a mirror finish F0709 ai Figure 7 8 Measuring Water Surface As shown in Figure 7 1 lift the detector cover and check whether the cleaning water flowrate is sufficient 7 13 Operation If Water Supply is...

Page 140: ... calibration operations start to operate at the measurement start point in Figure 7 9 A A B B B B B B Cleaning Calibration Cleaning Calibration Cleaning Cleaning Measuring start 1 Calibration period A and cleaning period B F0710 ai 1 Measuring start means the time point when other mode MEAS mode or power off power on MEAS mode Figure 7 9 Automatic Cleaning and Automatic Zero Calibration Periods IF...

Page 141: ...rations defined in the JIS K0101 standard However kaolin differs in viscosity distribution particle shape and colour depending on its place of production quality and production batches leading to an error Therefore Yokogawa employs a method to define formazin FTU as the standard solution and to convert it to kaolin concentration The turbidity indication of degree is based on the polystyrene latex ...

Page 142: ...o the topside of the drainpipe Wet these connections to make insertion easier 4 Make sure the drain pipe is visible at the top of the head tank 5 Fasten the clamp 6 Place the lower end of the tube into the drain pipe NOTE The valve becomes extremely hot when left electrified for about 10 minutes Be careful not to burn yourself on it The valve may not open if the tube is not threaded properly or th...

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Page 144: ...N B in the MAINT mode to reset the failure If resetting be sure to first check the details by the error code checking operation before resetting 1 Err11 turbidity overrange Carry out checking in the following order Operation and checking procedure Failure Mode and Corrective Action 1 Measure the DC voltage across the converter connection terminals S1 and AG to make sure of it and confirm that it i...

Page 145: ...nnection terminals P1 and P2 and confirm that it exceeds the range of 3 to 6 V 2 Check for short circuiting between the converter and detector connection terminals P1 and P2 As the lamp power supply circuit has the function of overcurrent protection if shortcircuiting is eliminated the lamp voltage is restored by itself 3 Check for loosening of the primary and secondary connectors CN7 and CN8 of t...

Page 146: ...If the lamp life alarm occurs turbidity measurement does not immediately become impossible If the lamp life alarm occurs since the lamp voltage is fixed at about 4 1 V turbidity measurement can be contained in this state However since the lamp voltage is not controlled measurement error gradually increases Thus replace the lamp as soon as possible NOTE After replacing the lamp perform running in f...

Page 147: ... a CPU failure occurrence For confirmation turn off the power one time and then turn it on again If the CPU fails the FAIL lamp immediately lights up After confirmation request checking and or repair of the CPU board Example of operation SV1 open Across V1 and V3 Power supply voltage output SV1 closed Across V1 and V3 0 V output SV3 open Across V4 and V6 Power supply voltage output Across V5 and V...

Page 148: ...ss of the anchor bolts or the like d Large vibrations in surroundings Change the signal averaging coefficient greatly If the vibrations are violent change the installation location e The reading may fluctuate due to suspended substances in the sample water Greatly change the signal averaging coefficient Abrupt change in turbidity reading a Poor contact in wiring between the converter and detector ...

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Page 150: ...ntee is given against accidental failures It is subject to change depending on field experiences and others Table 9 1 Spare Parts List Item Part Number Recommended Replacement Interval 1 Lamp K9410DA Yearly Filter 1 μm K9008ZD Yearly Filter 0 2 μm When PSL option is specified K9726EH Yearly Fuse 1A A1109EF Yearly Fuse 3A A1113EF Yearly Drain tube When A2 or A3 is specified K9411JM Yearly 1 Replace...

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Page 152: ...inch Valve for 100 110 V AC for 200 220 V AC Option Code in case of L for 100 110 V AC Option Code in case of L for 200 220 V AC Head Tank Option Code in case of L Pinch Valve for 100 110 V AC for 200 220 V AC Item Part No Qty Description 6 3 7 8 9 SV2 SV4 SV3 L9810MP K9411YA K9411BB K9411JM A1014MZ A1015MZ A1016MZ A1017MZ K9411DP K9411DT K9411DQ K9411DU 1 1 1 1 1 1 Head Tank Cover Pipe Assembly B...

Page 153: ... 1 Mounting hardware Option Code in case of P Option Code in case of R Converter CPU Assembly Analog Assembly for 100 110 VAC 4 to 20 mA DC output for 100 110 VAC 1 to 5V DC output for 200 220 VAC 4 to 20 mA DC output for 200 220 VAC 1 to 5V DC output Converter Item Part No Qty Description 5 6 A1109EF A1113EF 1 1 Fuse 1A Fuse 3A 1 1 2 3 4 6 5 ...

Page 154: ...ounting hardware Option Code in case of P Option Code in case of R Clamp Lamp Assembly Holder Cable Gland Cable Assembly Detector Item Part No Qty Description 7 8 9 10 11 12 K9410CA Y9208XB K9410AA K9410AB K9410BB L9814CS Y9306LU 1 1 1 1 1 2 8 Cell O ring Cell Assembly Option Code in case of S Cell Hinge Screw S1 S2 V V AG AG 1 1 9 12 11 8 7 10 2 3 4 5 6 ...

Page 155: ...ER 1 micron filter K9726EF ZERO FILTER 0 2 micron filter Item Part No Qty Description 1 1 Filter element K9008ZD 1 micron K9726EH 0 2 micron 2 K9411UB 1 Case 3 K9008ZE 1 Plate 4 K9411UD 1 O Ring 5 K9411UC 1 O Ring 6 K9411UE 1 O Ring 7 K9411UF 1 Head 4 5 7 1 2 3 6 ...

Page 156: ...evision of Model and Suffix Codes with note equalized to descripion of GS P 2 6 to P 2 52 Some revision of subsection 2 5 to 2 7 external dimensions piping wiring diagrams P 6 16 Some revision of note in 9 Converter Check Operation FUNCTION 9 P 9 1 P N change of Fuse 3 A for spare parts Customer Maintenance Parts Lists CMPL 12E04A02 03E some P N added for item 4 and item 6 3 of page 1 P N change f...

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