YOKOGAWA EJX115A User Manual Download Page 11

 

 

<2.  Handling Cautions>

2-3

IM 01C25K01-01E

2.8  Insulation Resistance and 

Dielectric Strength Test

Since the transmitter has undergone insulation 

resistance and dielectric strength tests at the factory 

before shipment, normally these tests are not 

required. If the need arises to conduct these tests, 

heed the following:

(a)  Do not perform such tests more frequently than 

is absolutely necessary. Even test voltages that 

do not cause visible damage to the insulation 

may degrade the insulation and reduce safety 

margins.

(b)  Never apply a voltage exceeding 500 V DC 

(100 V DC with an internal lightning protector) 

for the insulation resistance test, nor a voltage 

exceeding 500 V AC (100 V AC with an internal 

lightning protector) for the dielectric strength 

test.

(c)  Before conducting these tests, disconnect 

all signal lines from the transmitter terminals. 

The procedure for conducting these tests is as 

follows:

• Insulation Resistance Test

1) Short-circuit the + and – SUPPLY terminals 

in the terminal box. In case of 1 to 5 V output, 

short-circuit the , SUPPLY – and A 

(VOUT +) terminals.

2) Turn OFF the insulation tester. Then connect 

the insulation tester plus (+) lead wire to the 

shorted SUPPLY terminals and the minus (–) 

leadwire to the grounding terminal.

3) Turn ON the insulation tester power and 

measure the insulation resistance. The voltage 

should be applied as briefly as possible to verify 

that the insulation resistance is at least 20 MΩ.

4) After completing the test and being very careful 

not to touch exposed conductors disconnect the 

insulation tester and connect a 100 kΩ resistor 

between the grounding terminal and the short-

circuiting SUPPLY terminals. Leave this resistor 

connected at least one second to discharge any 

static potential. Do not touch the terminals while 

it is discharging.

• Dielectric Strength Test

1) Short-circuit the + and – SUPPLY terminals 

in the terminal box. In case of 1 to 5 V output, 

short-circuit the , SUPPLY – and A 

(VOUT +) terminals.

2) Turn OFF the dielectric strength tester. Then 

connect the tester between the shorted 

SUPPLY terminals and the grounding terminal. 

Be sure to connect the grounding lead of the 

dielectric strength tester to the ground terminal.

3) Set the current limit on the dielectric strength 

tester to 10 mA, then turn ON the power and 

gradually increase the test voltage from ‘0’ to 

the specified voltage.

4) When the specified voltage is reached, hold it 

for one minute.

5) After completing this test, slowly decrease the 

voltage to avoid any voltage surges.

2.9  Installation of an Explosion-

Protected Instrument

NOTE

For F

OUNDATION

 Fieldbus explosion protected 

type, please refer to IM 01C22T02-01E. 

For PROFIBUS PA explosion protected type, 

please refer to IM 01C25T04-01EN.

If a customer makes a repair or modification to 

an intrinsically safe or explosionproof instrument 

and the instrument is not restored to its original 

condition, its intrinsically safe or explosionproof 

construction may be compromised and the 

instrument may be hazardous to operate. Please 

contact Yokogawa before making any repair or 

modification to an instrument.

CAUTION

This instrument has been tested and certified 

as being intrinsically safe or explosionproof. 

Please note that severe restrictions apply to this 

instrument’s construction, installation, external 

wiring, maintenance and repair. A failure to abide 

by these restrictions could make the instrument a 

hazard to operate.

WARNING

 

Maintaining the safety of explosionproof 

equipment requires great care during mounting, 

wiring, and piping. Safety requirements also 

place restrictions on maintenance and repair. 

Please read the following sections very carefully.

Summary of Contents for EJX115A

Page 1: ...User s Manual Low Flow Transmitter EJX115A and EJA115E IM 01C25K01 01E IM 01C25K01 01E 9th Edition...

Page 2: ...erproofing of Cable Conduit Connections 2 2 2 7 Restrictions on Use of Radio Transceivers 2 2 2 8 Insulation Resistance and Dielectric Strength Test 2 3 2 9 Installation of an Explosion Protected Inst...

Page 3: ...5 6 6 Power Supply Voltage and Load Resistance 6 5 7 Operation 7 1 7 1 Preparation for Starting Operation 7 1 7 2 Zero Point Adjustment 7 2 7 3 Starting Operation 7 3 7 4 Shutting Down Operation 7 3...

Page 4: ...3 8 4 2 Replacing the CPU Board Assembly 8 4 8 4 3 Replacing the Process Connector Gaskets 8 4 8 4 4 Cleaning Manifold Assembly and Replacing Orifice 8 4 8 4 5 Cleaning and Replacing the Capsule Asse...

Page 5: ...shows the applicability for both EJX115A and EJA115E Regarding This Manual This manual should be provided to the end user The contents of this manual are subject to change without prior notice All rig...

Page 6: ...ese instructions are not heeded the protection provided by this instrument may be impaired In this case Yokogawa cannot guarantee that the instrument can be safely operated Please pay special attentio...

Page 7: ...ted to the purchaser at the time of purchase Problems occurring during the warranty period shall basically be repaired free of charge If any problems are experienced with this instrument the customer...

Page 8: ...1 Introduction 1 4 IM 01C25K01 01E 1 3 ATEX Documentation This is only applicable to the countries in European Union GB DK I E NL SF P F D S LT LV PL EST SLO H BG RO M CZ SK GR...

Page 9: ...nsmitter mounting bolt Mounting bracket Flat type F0201 ai Figure 2 1 Transmitter Mounting Hardware 2 1 Model and Specifications Check The model name and specifications are written on the name plate a...

Page 10: ...ted transmitters is certified for installation in a hazardous area containing specific gas types See subsection 2 9 Installation of an Explosion Protected Transmitters 2 5 Pressure Connection WARNING...

Page 11: ...static potential Do not touch the terminals while it is discharging Dielectric Strength Test 1 Short circuit the and SUPPLY terminals in the terminal box In case of 1 to 5 V output short circuit the...

Page 12: ...ne 2 Groups IIC in Hazardous Locations Enclosure Type 4X Temperature Class T4 Ambient temperature 60 to 60 C Note 2 Entity Parameters Intrinsically Safe Apparatus Parameters Groups A B C D E F and G V...

Page 13: ...sion 1 Groups E F and G Enclosure Type 4X Temperature Class T6 Ambient Temperature 40 to 60 C Supply Voltage 42 V dc max 32 V dc max FOUNDATION Fieldbus and PROFIBUS PA type 9 to 28 V dc 27 mW Low Pow...

Page 14: ...perature 120 C max For CSA E60079 Applicable Standard CAN CSA E60079 11 CAN CSA E60079 15 IEC 60529 2001 Ex ia IIC T4 Ex nL IIC T4 Ambient Temperature 50 to 60 C 15 C when HE is specified Max Process...

Page 15: ...nal 4 to 20 mA dc 15 mA FOUNDATION Fieldbus and PROFIBUS PA type 1 to 5 V Low Power type Note 2 Wiring All wiring shall comply with Canadian Electrical Code Part I and Local Electrical Codes In hazard...

Page 16: ...tter once a particular type of protection is selected any other type of protection cannot be used The installation must be in accordance with the description about the type of protection in this instr...

Page 17: ...is avoided To satisfy IP66 or IP67 apply waterproof glands to the electrical connection port When the lightning protector option is specified the apparatus is not capable of withstanding the 500V ins...

Page 18: ...eproof Type EJX EJA E Series pressure transmitters with optional code KU22 or V1U1 can be selected the type of protection ATEX Flameproof Intrinsically Safe Ex ia or Ex ic for use in hazardous area No...

Page 19: ...installing the apparatus 2 Electrical Connection A mark indicating the electrical connection type is stamped near the electrical connection port These marks are as followed F0208 ai Location of the ma...

Page 20: ...o shi Tokyo Japan 3 The identification number of Notified Body 2 9 4 IECEx Certification EJX Series pressure transmitters with optional code SU21 can be selected the type of protection IECEx Intrinsic...

Page 21: ...JA E series pressure transmitters with optional code SU21 are applicable for use in hazardous locations No IECEx DEK 13 0061X Applicable Standard IEC 60079 0 2011 IEC 60079 11 2011 Ex ic IIC T4 Gc Amb...

Page 22: ...esistor R such that Io Uo R The safety barrier must be IECEx certified Input voltage of the safety barrier must be less than 250 Vrms Vdc The instrument modification or parts replacement by other than...

Page 23: ...osion hazard Avoid any actions that cause the generation of electrostatic charge such as rubbing with a dry cloth on coating face of the product Note 4 Maintenance and Repair The instrument modificati...

Page 24: ...o prevent pressure from exceeding PS Take appropriate measures at the device or system level to protect transmitters if they are to be operated near an external heat source 2 12 Safety Requirement Sta...

Page 25: ...Model and Suffix Codes for details Note 2 Applicable for BRAIN HART communication type Set the switches as shown in the figure above to set the burn out direction and write protection The Burnout swi...

Page 26: ...bracket on the transmitter tighten the four bolts that hold the transmitter with a torque of approximately 39 N m 4kgf m The transmitter is shipped with the manifold set up as per the order specificat...

Page 27: ...in vent plugs apply a torque of 34 to 39 N m 3 5 to 4 kgf m Manifold bolts are to be tightened uniformly to a torque of 39 to 49 N m 4 to 5 kgf m F0403 ai 1 2 Vent Drain plug Note For a horizontal imp...

Page 28: ...tate the transmitter section slowly and stop it at designated position 3 Tighten the two setscrews to a torque of 1 5 N m IMPORTANT Do not rotate the transmitter section more than the above limit F040...

Page 29: ...ansmitter is shipped with the process connector mounting bolts only loosely tightened After connecting the process piping tighten these bolts uniformly to prevent leaks with a torque of 39 to 49 N m 4...

Page 30: ...ppropriate changes and additions to the connection configurations Note the following points when referring to these piping examples The high pressure connecting port on the transmitter is shown on the...

Page 31: ...same as or better than 600 V grade PVC insulated wire JIS C3307 or its equivalent b Use shielded wires in areas that are susceptible to electrical noise c In areas with higher or lower ambient temper...

Page 32: ...rminal due to an initial current flowed to it To prevent communication signal affecting the upper system it is recommended to install a low pass filter approximately 0 1s Connect the BT200 or HART Com...

Page 33: ...nd Flameproof Type Hazardous Location Nonhazardous Location Transmitter terminal box Distributor Power supply unit Receiver instrument F0606 ai Figure 6 9 Connection between Transmitter and Distributo...

Page 34: ...flameproof metal conduit Wiring cable through flameproof packing adapter Apply a non hardening sealant to the terminal box connection port and to the threads on the flameproof packing adapter for wat...

Page 35: ...round terminal inside Ground terminal outside F0611 ai Figure 6 16 Ground Terminals 6 6 Power Supply Voltage and Load Resistance For 4 to 20 mA output only When configuring the loop make sure that the...

Page 36: ...er and connect the BT200 Open the terminal box cover and connect the BT200 to the SUPPLY and terminals d Using the BT200 confirm that the transmitter is operating properly Check parameter values or ch...

Page 37: ...djustment screw or by using the communicator This section describes the procedure for the zero adjustment screw For the communicator procedure see the communication manual IMPORTANT Do not turn off th...

Page 38: ...r shutting down the transmitter for a long period remove any process fluid from the transmitter pressure detector section 7 5 Transmitter Measurement Range Determining Differential Pressure Range The...

Page 39: ...c density 1 251 kg Nm3 specific density at 0 C 1 atm Temperature 30 C Pressure 100 kPa Viscosity 0 018 mPa s From Equation 2 air equivalent volumetric flow Qo is Qo 0 5356 25 1 251 18 38 Nm3 h 306 3 N...

Page 40: ...ial Pressure kPa Figure 7 5 2 Relationship between Equivalent Air Flow and Differential Pressure F0707 ai Correction Factor Kaf Ka Reynolds number Re 0 75 0 80 0 85 0 90 0 95 1 00 4 4 5 102 103 104 8...

Page 41: ...orque of 10 N m 1kgf m and the drain plug to a torque of 34 to 39 N m 3 5 to 4 kgf m F0708 ai Drain screw Drain plug When you loosen the drain screw or drain plug the accumulated loquid will be expell...

Page 42: ...lue Save Cancel the value Save Cancel the value Save Cancel the value Save Cancel the value Save Cancel the value Save Cancel the value Save Cancel the value Save Cancel the value 6 Output Mode 2 Pres...

Page 43: ...quare root Display out 1 F0713 ai push push push push push Process Measurement Display push push push push Process Measurement Display Software revision 2 03 Up to 6 characters are shown in the bottom...

Page 44: ...s F0715 ai screw push Select by the push button Blinking Blinking Save Cancel Available pressure units kPa bar inH2O 4degC 39 2degF Torr mbar inH2O 20degC 68degF atm g cm2 inHg MPa kg cm2 ftH2O 4degC...

Page 45: ...a atmospheric pressure to the transmitter Note 1 4 Turn the external adjustment screw in the desired direction The integral indicator displays the output signal in Note 2 5 Adjust the output signal to...

Page 46: ...Local Parameter Setting Lock To disable parameter changes by the Local Parameter Setting there are three different ways Locked features Communication Parameter Ext SW disable EXT ZERO ADJ disable Exte...

Page 47: ...Selection Table 8 1 lists the instruments that can be used to calibrate a transmitter When selecting an instrument consider the required accuracy level Exercise care when handling these instruments to...

Page 48: ...f F S Requires air pressure supply Dead weight gauge tester 25 kPa 2500 mmH2O Accuracy 0 03 of setting Select the one having a pressure range close to that of the transmitter Pressure source Model 691...

Page 49: ...ding Bolt Shrouding Bolt F0802 ai Figure 8 2 Shrouding Bolts 8 4 1 Replacing the Integral Indicator CAUTION Cautions for Flameproof Type Transmitters Users are prohibited by law from modifying the con...

Page 50: ...groove on the bracket on the CPU assembly Then insert the CPU board assembly straight onto the post in the amplifier case 4 Tighten the two bosses If the transmitter is equipped with an integral indic...

Page 51: ...cover flange confirm the indication flow direction shown on the manifold surface and the high and low pressure sides of the pressure detector section Mount the manifold so that the upstream side of pr...

Page 52: ...F 3 After the pressure detector section has been reassembled a leak test must be performed to verify that there are no pressure leaks 4 Reattach the transmitter section to the pressure detector sectio...

Page 53: ...Output signal does not change even though process variable is known to be varying Output value is inconsistent with value inferred for process variable Is power supply polarity correct Are power suppl...

Page 54: ...nstalled as appropriate for the flow direction Connect a communicator and check self diagnostics Contact Yokogawa service personnel F0810 ai Are valves opened or closed correctly Is impulse piping con...

Page 55: ...to 95 C AL 30 RANGE Output is outside upper or lower range limit value Outputs high range limit value or low range limit value Check input and range setting and change them as needed AL 31 SP RNG Sta...

Page 56: ...or less For 1 to 5 V output Output signal code Q Analog output status at CPU failure and hardware error Up scale 110 5 4 V DC or more standard Down scale 5 0 8 V DC or less Damping Time Constant 1st o...

Page 57: ...to 42 V DC for general use and flameproof type 10 5 to 32 V DC for lightning protector Option code A 10 5 to 30 V DC for intrinsically safe type n or non incendive type Minimum voltage limited at 16...

Page 58: ...psule Gasket Vent Drain Plug Manifold Orifice Spacer and Orifice gasket Non wetted Parts Materials Bolting ASTM B7 carbon steel 316L SST stainless steel or ASTM grade 660 stainless steel Housing Low c...

Page 59: ...ight side high pressure Horizontal piping and left side high pressure Amplifier housing 1 2 3 Cast aluminum alloy ASTM CF 8M Stainless steel 2 Cast aluminum alloy with corrosion resistance properties...

Page 60: ...6 T4 Enclosure IP66 and IP67 Process Sealing Certification Dual Seal Certified by CSA to the requirement of ANSI ISA 12 27 01 No additional sealing required Primary seal failure annuniciation at the z...

Page 61: ...status at CPU failure and hardware error is 110 21 6 mA or more C3 Stainless steel tag plate 304 SST tag plate wired onto transmitter 316 SST when HC is specified N4 Data configuration at factory 8 Da...

Page 62: ...n plug 2 inch pipe O D 60 5 mm Vent plug Zero adjustment Ground terminal Mounting bracket Flat type optional Electrical connection for code 5 9 A and D Conduit connection optional External indicator C...

Page 63: ...for 4 to 20 mA output FOUNDATION Fieldbus type and PROFIBUS PA type 1 When using an external indicator or check meter the internal resistance must be 10 or less A check meter or indicator cannot be c...

Page 64: ...ain plugs Vertical Impulse Piping Type Flow direction 1 Manifold Process connector upside Installation code 6 Process connector downside Installation code 7 Low pressure side High pressure side Condui...

Page 65: ...e Add model name of EJA115E Delete V1U Delete KS2 KF21 and KU21 Add KS21 KF22 and KU22 Add note for measurement span code F Add information for EJA115E Delete output signal code L and add measurement...

Page 66: ...6 Pressure LRV URV Configuration 7 11 7 7 Add 7 7 8 Output Mode Configuration and 7 7 9 Display Out 1 Configuration 8 9 8 5 3 Correct AL31 output operation 9 1 to 9 2 9 1 Add information for 1 to 5 V...

Reviews: