Yerf-Dog 1203 Series Owner'S Manual Download

Page: 1 / 16

MODELS: 1203 SERIES, 30009

OWNERS MANUAL

WARNING:

Read Tecumseh Engine Owners Manual and Important

Rules for Safe Operation before Operating Vehicle

DANGER

YOU MUST ADD OIL TO THE ENGINE PRIOR TO USE!!!

20 oz. or 1 ¼ Pints (.6 Liters) OF SAE 30 MOTOR OIL

This vehicle is sold for off-road use only. Before operating

this vehicle, read all the instructions for safe assembly and

operation as well as the instructions governing the engine

and other portions of the vehicle. Pay close attention to all

caution and warning labels on the Fun-Kart.

For Replacements Parts Call:

1-888-

926

6554

(U.S.) 1-888-707-1880 (Canada)

06/23/03

01147 Rev.

Summary of Contents for 1203 Series

Page 1: ... Pints 6 Liters OF SAE 30 MOTOR OIL This vehicle is sold for off road use only Before operating this vehicle read all the instructions for safe assembly and operation as well as the instructions governing the engine and other portions of the vehicle Pay close attention to all caution and warning labels on the Fun Kart For Replacements Parts Call 1 888 926 6554 U S 1 888 707 1880 Canada 06 23 03 01...

Page 2: ... gas 3 This Fun Kart is not intended nor designed for racing 4 The operator of this vehicle should always wear a D O T approved helmet and other protective equipment as recommended by state and local laws The operator should also wear face shields or goggles boots gloves and other appropriate protective clothing 5 Unless otherwise specified in this manual all screws nuts and bolts must be kept tig...

Page 3: ...icle must be sufficient age understanding mental capacity and physical capability to act to protect himself herself and wear a D O T approved helmet at all times This kart is not recommended for cumulative weights exceeding 150 pounds 13 The engine should be stopped when the vehicle is not in use 14 Loose clothing long hair or articles worn by any riders must be fully contained or covered to preve...

Page 4: ...be removed 23 When storing the vehicle it must be kept in a place where gasoline fumes will not reach an open flame or spark For long periods of storage such as for winter the fuel tank should be drained in the open cool area The engine must be allowed to cool before storage in any enclosure Read and keep all printed material supplied with this vehicle Timely and specific instructions and an Opera...

Page 5: ...on wet surfaces and allow for extra braking distance 33 ALWAYS mount the caution flag provided on the Fun Kart for safety purposes This flag could help prevent dangerous situations Pay close attention to all Caution and Warning labels on the Fun Kart ASSUMPTIONS OF RISK The Owner Or Operator Assumes All The Risks Incident To Or Arising Out Of The Operation Of This Vehicle Failure To Follow And Com...

Page 6: ...m the date of purchase A Frame for 90 days Void if 1 Frame is broken or bent due to abuse underside scraped abusively 2 Wheels are bent or broken due to impact 3 Spindles are bent due to impact 4 Paint is worn off of rear bumper indicating an extra rider 5 Axles are bent out of ordinary position either horizontally or vertically 6 Non Factory altering of engine or it s components B Bearings and sp...

Page 7: ...r vehicle to see that all are tightened securely For safe operating conditions do periodic checks and tighten securely 6 Engine Fill the crankcase with oil until it reaches the FULL mark on the dip stick DO NOT fill above the FULL mark Approximately 20 oz or 1 pints 6 Liters of SAE 30 weight oil For additional information refer to Tecumseh engine manual for servicing the engine 7 Fill fuel tank wi...

Page 8: ...Switch Perform this stop switch test While the engine is running move the steering column remote stop switch to the OFF position If this does not stop the engine move the engine remote switch to the OFF position If the engine is not equipped with an engine remote switch pull the spark plug wire Check to insure that the stop switch wire is attached to the terminal on the engine Do not operate this ...

Page 9: ...turning at slow constant speeds Defer increased speeds until you are confident of your proficiency and are intimately familiar with the terrain Steer in the direction of the turn and lean your body to the inside of the turn in order to maximize front tire traction Use the throttle to maintain posture throughout the turn Incorrect turning techniques may cause the front tires to slide straight ahead...

Page 10: ... the first two hours of operating your new engine and after each 25 hours of use thereafter That will insure proper lubrication in internal parts and prevent costly repairs due to excessive wear Refer to Engine Maintenance Instructions Kart Lubrication Every two or three hours of use lubricate the following items with several drops of oil steering bearing points brake rod pivot points pedal pivot ...

Page 11: ... WHEELASSEMBLY INSTRUCTIONS STEERING WHEEL CAP PHILLIPS HEAD SCREW 3 3 31 51 51 1 4 NYLOCK NUT STEERING SHAFT STEERING WHEEL STEERING SHAFT STEERING WHEEL 1 4 20 x 1 3 4 HEX HEAD BOLT 1 4 20 x 1 3 4 HEX HEAD BOLT ...

Page 12: ...WARE PLACEMENT VERIFICATION 40 40 30 39 14 30 CUT 8 PIECE FROM ONE OF THE 72 PIECES OF FOAM INCLUDED IN THE BOX USING PIECE THAT THE 8 PIECE WAS CUT FROM 64 LEFT CUT IN HALF RESULTING IN 2 32 PIECES 72 PIECES OF FOAM 53 17 17 26 26 17 17 39 39 39 39 30 30 17 17 26 26 53 53 53 53 39 39 17 17 17 13 13 17 17 17 17 26 26 17 17 39 6 12 53 26 26 17 17 53 30 53 30 38 53 30 42 42 7 7 53 30 30 53 BRUSH GUA...

Page 13: ...RED 48 H92554W SPROCKET 54 TOOTH 13 5120017 BRUSHGUARD RED FRONT 49 26000209 TIE ROD ASSEMBLY RIGHT 14 01050 BRUSHGUARD RED MAIN 50 26000109 TIE ROD ASSEMBLY LEFT 15 02968 CABLE ASSEMBLY THROTTLE 51 H92560W STEERING WHEEL ASSEMBLY 10 16 M01001W CABLE TIE 3 1 4 BLACK 52 H91815W THROTTLE ROD RED 17 M12501W CABLE TIE BAR LOK 11 53 001618P WASHER 5 16 FLAT 18 Q41412W CLUTCH CENTRIFICAL COMET 54 250006...

Page 14: ... CABLE TIE 3 1 4 BLACK 52 01145 THROTTLE ROD BLACK 17 M12501W CABLE TIE BAR LOK 11 53 001618P WASHER 5 16 FLAT 18 Q41412W CLUTCH CENTRIFICAL COMET 54 25000600 WASHER 7 16 FLAT 19 H91480W COLLAR 7 16 BORE X 7 8 55 001614P WASHER 3 8 FLAT 20 H93262W DRIVE CHAIN 40 X 66 PITCH 56 H53441W WASHER 5 16 FENDER 21 00875 DRIVE COVER BRACKET BLAC 57 H53132W WASHER 5 16 INTERNAL TOOTH 22 00876 DRIVE COVER BLA...

Page 15: ...15 MODELS 1203 SERIES 30009 ...

Page 16: ...ER 16 YEARS OLD WEAR A D O T APPROVED HELMET PROTECTIVE EYE WEAR AND CLOTHING SECURE LONG HAIR AND LOOSE CLOTHING KEEP ARMS LEGS AND FEET INSIDE THE KART DO NOT OPERATE UNDER THE INFLUENCE OF DRUGS ORALCOHOL To ensure maximum owner satisfaction and understanding of this product you should READ OWNERS MANUAL BEFORE OPERATING KART REVIEWAND FULLYUNDERSTAND THE KARTAND ENGINE WARRANTIES INSPECT THE K...

Search results

Summary of Contents for 1203 Series

Reviews:

Related manuals for 1203 Series

Brands by name

Popular brands

Yerf-Dog 1203 Series, Owner'S Manual

Search results

Summary of Contents for 1203 Series

Reviews:

Related manuals for 1203 Series

Brands by name

Popular brands